Table Of Contents - um CBF 125 Service Manual

Table of Contents

Index2
Main Technical Parameters3
Maintenance Parameters4
Cylinder Head And Valves4
Cylinder And Piston5
Clutch6
Driver Train6
General Maintenance7
Table Of Contents7
Engine Maintenance Cycle8
Engine Maintenance Standards8
Torque Standars8
Spark Plug Maintenance9
Suggested Spark Plug Reference9
Valve Clearance Adjustment10
Check Valve Clearance10
Adjust Valve Clearance10
Oil Level Inspection12
Oil Change13
Lubrication System (Schematic Diagram)16
Lubrication System (Technical Specifications)17
Troubleshooting17
Oil Pump (Extraction And Installation)18
Oil Pump Dismantle18
Check Of Oil Pump19
Check Side Clearance Between Outer Rotor And Casing19
Oil Pump Installation20
Cylinder Head Parts Maintenance23
Cylinder Head Exploded View24
Upper Cover Of Cylinder Head Maintenance25
Rocker Arm Set Maintenance27
Installation Rocker Arm Set31
Cylinder Head Set Maintenance34
Disassembly Of Cylinder Head34
Assembly Of Cylinder Head38
Tensioner Device (Extraction And Installation)40
Assembly Of Tensioner Device41
Cylinder Block And Piston42
Cylinder Block/Piston Exploded View43
Limits For Service44
Cylinder Pressure Is Too High. Engine Overheats44
Abnormal Noise44
Cylinder Block - Piston (Disassembly And Inspection )45
Heck Cylinder Block46
Piston Disassembly47
Check Piston48
Check Gap Of Piston Ring49
Piston /Cylinder Block Installation51
Assembly Piston52
Installing New Piston Ping Circlip52
Install Cylinder Block52
Right Cover / Clutch / Balancing Gear / Gearshift54
Exploded View Of Right Cover/ Clutch/ Balancing Gear/ Gearshift55
Clutch (Technical Specifications)56
Tightening Torque Requirements56
Clutch Does Not Release Or Not Fully Release56
Clutch Skids56
Right Cover -Extraction And Installation57
Clutch (Extraction And Installation)60
Checking Of Clutch61
Clutch Assembly63
Gearshift Arm (Extraction Installation)64
Drive Gear - Balancing Gearshift Arm (Extraction And Installation)67
Balancing Driven Gear Extraction69
Balancing Driven Gear69
Assembly Of Driven Gear Of Balancing Shaft71
Assemble Shaft Sleeve And Woodruff Key Onto Balancing Shaft71
Left Cover / Starting Motor System / Magneto72
Exploded View Of Left Cover/ Starting Motor System/ Magneto73
Left Cover (Extraction And Installation)74
Starting Motor System75
Starting Motor System Check78
Magneto Rotor Disassembly78
Magneto Rotor Exploded View79
Assemble Overrunning Clutch80
Magneto Stator (Extraction And Installation)81
Crankcase (Extraction And Installation)82
Crankcase (Exploded View)83
Technical Specifications84
Crankshaft Extraction85
Crankshaft (Exploded View)86
Drive Train (Extraction And Check)87
Check Main And Counter Shafts88
Check Of Gearshift Drum89
Replacement Of Bearings90
Bearings Extraction90
Bearing Installation92
Drive Train Assembly93
Main Shaft (Exploded View)94
Counter Shaft (Exploded View)94
Marks On Forks95
Crankshaft Check96
Check Of Crankshaft96
Crankcase Installation98
Assemble Left Half Of Crankcase Onto Right Half99
Efi Diagnostic System Renegade Sport &Scrambler X 125 Efi101
General Information102
Precautions102
Tools103
Malfunction Codes And Maintenance103
Diagnostic Help103
Map Circuit Low Voltage Or Open103
Map Circuit High Voltage104
Iat Circuit Low Voltage104
P0113 Iat Circuit High Voltage105
Coolant/Oil Temperature Sensor Circuit Low Voltage105
P0118 Coolant/Oil Temperature Sensor Circuit High Voltage Or Open106
P0122 Tps Circuit Low Voltage Or Open106
P0123107
Tps Circuit High Voltage107
P0131/P0132107
O2S 1 Circuit Low/High Voltage107
P0201108
Injector 1 Circuit Malfunction108
P0230/P0232108
Fpr Coil Circuit Low/High Voltage Or Open108
P0351109
Cylinder 1 Ignition Coil Malfunction109
P0505109
Idle Speed Control Error109
Maintenance Based On Motorcycle Performance109
Engine Doesn't Start110
Hard To Starting111
Unstable Idle112
High Idle113
Acceleration Gets Worse113
Backfire114
Missing Spark115