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HYDAC FILTER SYSTEMS CSI-C-11 Operating Instruction

Conditionsensor interface
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CSI-C-11
ConditionSensor Interface
Operating Instruction
English • (translation of original instructions)
Document No. : 4486210 • 11/19/2019
Follow these instructions for proper and safe use.
Keep for future reference.

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Summary of Contents for HYDAC FILTER SYSTEMS CSI-C-11

  • Page 1 CSI-C-11 ConditionSensor Interface Operating Instruction English • (translation of original instructions) Document No. : 4486210 • 11/19/2019 Follow these instructions for proper and safe use. Keep for future reference.

  • Page 2: Table Of Contents

    Proper/Designated Use..................  21 Improper Use or Use Deviating from Intended Use ........ 22 Technical Data .................... 23 Decoding the model code label.............. 25 3.6.1 Model code .................. 26 4 Storage and transport .....................  27 BeWa CSI-C-11 4486210 from_V240_up en-us lq...
  • Page 3 Sending an e-mail notification ................  53 7.3.1 Example - E-mail settings on the web server ........ 54 8 Performing Maintenance .................. 55 9 Troubleshooting/fault rectification ................ 56 10 Removing / Disposal .................... 59 11 Appendix .........................  60 BeWa CSI-C-11 4486210 from_V240_up en-us lq...
  • Page 4 Table of Contents HYDAC FILTER SYSTEMS GMBH 11.1 Accessories.................... 60 11.1.1 ZBE CSI 60 connection adapter - Connection overview .... 63 Glossary ........................ 68 Index ........................ 71 BeWa CSI-C-11 4486210 from_V240_up en-us lq...

  • Page 5: General

    The contact data of the person authorized with the documenta- tion is: Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Germany Phone: +49 6897 509 1511 Fax: +49 6897 509 1394 E-mail: guenter.harge@hydac.com Tab. 2: Documentation Representative BeWa CSI-C-11 4486210 from_V240_up en-us lq 5 / 72...

  • Page 6: Purpose Of This Manual

    Observe the additional product-related in- structions and requirements. Specialist person- Read, observe and follow this manual and the associated documents, in particular, the safety and warning instructions. Tab. 3: Target group 6 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...

  • Page 7: Target Group - Required Qualifications/Training

    Operation, Specialist Knowledge of using Windows operations control PCs/mobile end devices. Product-specific knowledge. Dismantling, Specialist Proper and environmentally disposal friendly disposal of materials and substances. Knowledge about reuse. Tab. 4: Required qualifications/training BeWa CSI-C-11 4486210 from_V240_up en-us lq 7 / 72...

  • Page 8: Illustrations In The Manual

    Supplementary instructions regarding the validity of the manual (optional) Please note that you can directly access information through the directories. However, this does not release you from the obligation to read this manual fully before commissioning. 8 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...

  • Page 9: Representation Of Requirements

    1. Remove the transport securing device. 2. First fill the product. 3. Switch the product on. Procedural instructions with a random sequence Procedural instructions that have a random sequence are listed as bullet points (-). BeWa CSI-C-11 4486210 from_V240_up en-us lq 9 / 72...

  • Page 10: Representation Of Intermediate Results/Results

    An example for a procedural instruction with intermediate re- sult and final result: 1. Switch the product on. ð The display lights up. 2. Press the button. O The product is now ready for use. 10 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...

  • Page 11: Representation Of Warning/General Safety Information

    Warning / general safety information, which are placed ahead of each activity, are represented as follows: CAUTION Type and source of danger Consequence of the danger Hazard symbol Measures to avert danger ► BeWa CSI-C-11 4486210 from_V240_up en-us lq 11 / 72...

  • Page 12: Signal Words And Their Meaning In The General Safety Information

    NOTICE NOTICE – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result in damage to property. 12 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...

  • Page 13: Representation/Explanation Of Pictograms

    Follow the instructions. Signs used for the required specialist personnel These symbols show the required training/knowledge for in- stallation work and/or maintenance work. BeWa CSI-C-11 4486210 from_V240_up en-us lq 13 / 72...

  • Page 14: Supplementary Symbols

    If we negligently breach any mate- 14 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...

  • Page 15: Notes On Copyright

    The diagrams and visualizations in this manual are meant for general illustration purposes. Therefore, representations and functional options can deviate from the delivered product. We reserve the right to changes to the contents of this manual without prior notice. BeWa CSI-C-11 4486210 from_V240_up en-us lq 15 / 72...

  • Page 16: General Safety Information

    Take note of different bus addresses of the HYDAC SMART sensors. NOTICE Wrong sensor Erroneous or no communication. u Connect the CSI-C-11 only with HYDAC SMART sensors or the permitted analog sensors. NOTICE Connecting more than two HYDAC SMART sensors Erroneous or no communication.
  • Page 17 Erroneous or no communication. u Connect a maximum of 4 permitted analog sensors to the CSI-C-11. NOTICE Exceeding the maximum permissible line length Erroneous or no communication. u Observe the maximum permissible line lengths. BeWa CSI-C-11 4486210 from_V240_up en-us lq 17 / 72...

  • Page 18: Product Overview

    Limit values are set according to the measured variable with the aid of an assis- tant. If a limit value is exceeded, the CSI-C-11 will automati- cally send out an alarm via e-mail or the Ethernet and fieldbus interface (Modbus®).

  • Page 19: Scope Of Delivery

    The following items are supplied: Qty. Description ConditionSensor Interface CSI-C-11 Operating instructions (this document) Tab. 5: Scope of delivery BeWa CSI-C-11 4486210 from_V240_up en-us lq 19 / 72...

  • Page 20: Dimensions

    3 | Product overview HYDAC FILTER SYSTEMS GMBH 3.2 Dimensions The CSI-C-11 has the following dimensions. Fig. 2: CSI-C-11 dimensions All dimensions in mm. 20 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...

  • Page 21: Proper/Designated Use

    RTU) which can be transmitted both by cable (LAN) and wirelessly (WLAN) to stationary (e.g. desktop PC) and mo- bile end devices (e.g. smartphone). In addition, the CSI-C-11 has an internal memory through which the interface module can also be used as a data logger. Depending on the type of device, for example, two HYDAC SMART sensors and four analog sensors can be connected.

  • Page 22: Improper Use Or Use Deviating From Intended Use

    – Operation with non-approved sensors. – Operation with more than two HYDAC SMART sensors. – Operation with more than four analog sensors. – Modifications to the interface made by the user or pur- chaser. 22 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...

  • Page 23: Technical Data

    HYDAC FILTER SYSTEMS GMBH Product overview | 3 3.5 Technical Data The CSI-C-11 has the following technical data: HSI interface HYDAC Sensor Interface for the connection of two HYDAC SMART sensors Analog interface Sensor interface for the con- nection of a maximum of four...

  • Page 24: Tab. 8 Electrical Data

    Permitted storage temperature -30 … 85 °C range Protection class in accordance IP66 with DIN 40050 Housing dimensions 131 x 77.5 x 35.5 mm Body Aluminum housing Weight ≈ 360 g Tab. 10: Other data 24 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...

  • Page 25: Decoding The Model Code Label

    HYDAC. Fig. 3: Type label Description Model For details, see Model code [} 26] Part no. Serial number Date Year/week of production - hardware index Tab. 11: Decoding the model code label BeWa CSI-C-11 4486210 from_V240_up en-us lq 25 / 72...

  • Page 26: Model Code

    3 | Product overview HYDAC FILTER SYSTEMS GMBH 3.6.1 Model code The model code of the CSI-C-11 is the following: CSI - C - 11 - 0 - 0 - 0 /- 000 Product series CSI = ConditionSensor Interface Body...

  • Page 27: Storage And Transport

    Store the CSI in a clean, dry place, in the supplied packaging as far as is possible. Only remove the packing just before in- stalling the unit. Observe the storage conditions given in Chapter Technical Data [} 23]. BeWa CSI-C-11 4486210 from_V240_up en-us lq 27 / 72...

  • Page 28: Assembly, Installation And Commissioning

    This chapter provides information on assembly, installation and commissioning. 5.1 Assembling the CSI The CSI-C-11 has an assembly plate with two boreholes for wall mounting or mounting on an electric motor. The position of the CSI can be as required while doing this.

  • Page 29: Fig. 6 Example: Csi-C-11 Assembled On A Csm-E

    HYDAC FILTER SYSTEMS GMBH Assembly, installation and commissioning | 5 Fig. 6: Example: CSI-C-11 assembled on a CSM-E Fig. 7: Example: CSI-C-11 assembled on a motor-pump assembly BeWa CSI-C-11 4486210 from_V240_up en-us lq 29 / 72...

  • Page 30: Connection Overview

    5 | Assembly, installation and commissioning HYDAC FILTER SYSTEMS GMBH 5.2 Connection overview Connect the CSI-C-11 to the sensors and the power supply as shown below. Fig. 8: Connection overview LAN Local Area Network WLAN Wireless Local Area Network Sensor 2 IN Sensor 2...

  • Page 31: Pin Assignment - Dc In / Hsi

    SMART sensor 1 HSI signal input Analog sensor 3 Analog input 3 Analog sensor 4 Analog input 4 A1 – A4 GND Analog sensor Analog input GND 1 - 4 Tab. 13: Pin assignment – Sensor 1 IN BeWa CSI-C-11 4486210 from_V240_up en-us lq 31 / 72...

  • Page 32: Pin Assignment - Sensor 2 In

    + ETH TX- Network (LAN) Ethernet port for data transmission - Fig. 12: LAN ETH RX- Network (LAN) Ethernet port for re- ceiving data - Tab. 15: Pin assignment - LAN 32 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...

  • Page 33: Connection Examples

    HYDAC FILTER SYSTEMS GMBH Assembly, installation and commissioning | 5 5.2.5 Connection examples Here, you will find connection examples for the CSI-C-11. Fig. 13: Connection example CSI-C-11-0-0-0 BeWa CSI-C-11 4486210 from_V240_up en-us lq 33 / 72...

  • Page 34: Fig. 14 Connection Example Csi-C-11 - Cs1000 - Hda48X6-A - Ets7246-B

    5 | Assembly, installation and commissioning HYDAC FILTER SYSTEMS GMBH Fig. 14: Connection example CSI-C-11 - CS1000 - HDA48x6-A - ETS7246-B 34 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...

  • Page 35: Fig. 15: Connection Example Zbe Csi 60

    HYDAC FILTER SYSTEMS GMBH Assembly, installation and commissioning | 5 Fig. 15: Connection example ZBE CSI 60 For further details on the ZBE CSI 60 connections, see ZBE CSI 60 connection adapter - Connection overview [} 63]. BeWa CSI-C-11 4486210 from_V240_up en-us lq 35 / 72...

  • Page 36: Commissioning

    User name Hydac Password CSI-C-11 Tab. 16: Factory settings of the web server Please ensure: – That your PC or mobile device is located in the same sub- net as the CSI-C-11. 36 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...
  • Page 37 HYDAC FILTER SYSTEMS GMBH Assembly, installation and commissioning | 5 – That you are using a suitable Java Script-enabled browser, e.g. Google Chrome, Mozilla Firefox, Apple Sa- fari or Microsoft Edge BeWa CSI-C-11 4486210 from_V240_up en-us lq 37 / 72...

  • Page 38: Factory Settings

    Date for the data logger. Analog 1 ... 4 Parameterizing the connected analog sensors. (Only in CSI-C-11-x-x-1) Channel Type Analog channel type can be selected between: -OFF - 4 - 20 mA, - 0 - 20 mA, - 0 - 10 V 38 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...
  • Page 39 Overview of the factory settings [} 41] Sender Address E-mail address of the sender Server Address Address of the mail server Server User Name User name to log into the mail server BeWa CSI-C-11 4486210 from_V240_up en-us lq 39 / 72...

  • Page 40: Tab. 17 Description Of The Factory Settings

    Start Messaging after Delay until the first e-mail Delay between Mes- Delay until the next e-mail sages h Send Mail? Activation of the mail function Tab. 17: Description of the factory settings 40 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...

  • Page 41: Overview Of The Factory Settings

    CSI-C-11-x-x-1 Lower Range Upper Range Analog 2 Channel Type OFF Name Analog 2 Unit Lower Range Upper Range Analog 3 Channel Type OFF Name Analog 3 Unit Lower Range Upper Range BeWa CSI-C-11 4486210 from_V240_up en-us lq 41 / 72...
  • Page 42 Limit 1 Limit 2 Limit 3 Alerting active? false E-Mail Set- Sender Name Hydac CSI-C-11 tings Sender Ad- example@example.com dress Server Address smtp.example.com Server User Hydac Name Server User 12345678 Password 42 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...
  • Page 43 HYDAC FILTER SYSTEMS GMBH Factory settings | 6 Recipient Ad- recipient@example.com dress Start Messag- ing after min Delay between Messages h Send E-Mail? false Tab. 18: Factory settings for CSI-C-11-0-0-1/-000 BeWa CSI-C-11 4486210 from_V240_up en-us lq 43 / 72...

  • Page 44: Operation

    – If the status LED is green, the CSI is functioning normally. – If the status LED is red, there is a fault. Details regarding this can be found in the chapter Troubleshooting/fault rec- tification [} 56] Status LED Fig. 16: Status LED 44 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...

  • Page 45: Evaluating/Reading Measurement Protocols/Values

    FluMoS for your ANDROID mobile device is available in the Google Play Store. The data is transmitted exclusively via a wireless connection such as W-LAN or Bluetooth (depending on the device). BeWa CSI-C-11 4486210 from_V240_up en-us lq 45 / 72...
  • Page 46 7 | Operation HYDAC FILTER SYSTEMS GMBH 46 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...

  • Page 47: Reading Measurement Protocols/Values Via Modbus

    (high byte first). You can set two different formats for the registers, New Format or Old Format . For more details, see Mapping - new format [} 48] or Mapping -old format [} 50]. BeWa CSI-C-11 4486210 from_V240_up en-us lq 47 / 72...

  • Page 48: Mapping - New Format

    Channel 8 (32bit) 0x0018 + Register offset high byte 0x0019 + Register offset low byte Channel 9 (32bit) 0x001A + Register offset high byte 0x001B + Register offset low byte 48 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...

  • Page 49: Tab. 19 Mapping - New Format

    Channel 24 (32bit) 0x0038 + Register offset high byte 0x0039 + Register offset low byte Tab. 19: Mapping - new format The register offset can be parametrized in the dialog menu (factory setting: 0x0000). BeWa CSI-C-11 4486210 from_V240_up en-us lq 49 / 72...

  • Page 50: Mapping -Old Format

    0x203F low byte … … … Sensor 2 + analog Input register (offset module 0x8000) Device ID (16 char- 0x8000 acters) 8 registers 0x8001 with 2 characters 0x8002 each 0x8003 0x8004 50 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...

  • Page 51: Tab. 20 Mapping - Old Format

    0xA03F low byte Tab. 20: Mapping – old format The allocation of the input register can be called up in the dialog menu. It depends on the sensors actually connected. BeWa CSI-C-11 4486210 from_V240_up en-us lq 51 / 72...

  • Page 52: Example With Cs1000 / As1000

    The allocation of the input register can be called up in the dialog menu. It depends on the sensors actually connected. Fig. 17: Example: sensor dialog Sensor 1 + sensor 2 must have different bus ad- dresses. 52 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...

  • Page 53: Reading Measurement Protocols/Values Via Flumot

    7.1.4 Reading measurement protocols via FTP The stored measurement protocols can be read via the FTP of the CSI-C-11. The file can be transferred via the Ethernet with any FTP client software such as FileZilla. To do this, use the user name Anonymous without the password.

  • Page 54: Example - E-Mail Settings On The Web Server

    Send E-Mail? Fig. 18: Example: E-Mail Settings To ensure that an e-mail is sent via Gmail / Google Mail, adjust the security settings of your Google account. Leave the less secure apps closed. 54 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...

  • Page 55: Performing Maintenance

    HYDAC FILTER SYSTEMS GMBH Performing Maintenance | 8 8 Performing Maintenance The ContaminationSensor Interface CSI is maintenance-free. BeWa CSI-C-11 4486210 from_V240_up en-us lq 55 / 72...

  • Page 56: Troubleshooting/Fault Rectification

    SMARTSensor Count in Device Settings, restart CSI, check sensor 2, check cabling Error in initializing Restart the CSI. the analog module. Error in initializing Restart the CSI. the WIFI module. 56 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...
  • Page 57 2. Tab. 21: Troubleshooting Signal light - Evaluating / Reading the Error Code To determine the current status of the signal light from the Er- ror Code, mask the respective bits: BeWa CSI-C-11 4486210 from_V240_up en-us lq 57 / 72...

  • Page 58: Fig. 19 Signal Light - Evaluating / Reading The Error Code

    – 1.0 ISO class AS, HLB and MCS --> Measured value ≥ 80% of the limit value (3) Red The measured value has exceeded the set limit value (4) Red Measured values not plausible 58 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...

  • Page 59: Removing / Disposal

    – Dispose of the packaging material in an environmentally friendly manner. – After dismantling the product and separating its various materials into categories, dispose of all parts in an envi- ronmentally friendly manner. BeWa CSI-C-11 4486210 from_V240_up en-us lq 59 / 72...

  • Page 60: Appendix

    In this annex, you will find supplementary information on the product. 11.1 Accessories For optimum system integration of the HYDAC ConditionSensor Interface CSI-C-11, the following original ac- cessories are available: Connection cables The following connection cables for sensors are available: Socket <-> plug/open end Length Part no.

  • Page 61: Tab. 23 Connection Cable - Socket <-> Open End

    Part no. ZBE 45- 3281240 10 m ZBE 45- 3519768 30 m ZBE 45- 4217234 Tab. 25: Connection cable - sensors Connection adapters The following connection adapters for connecting analog sen- sors and signals are available: BeWa CSI-C-11 4486210 from_V240_up en-us lq 61 / 72...
  • Page 62 HYDAC FILTER SYSTEMS GMBH Length Part no. ZBE CSI 4420372 Tab. 26: Connection adapters Power supply unit The following power supply units are available: Length Part no. 1.8 m 3399939 Tab. 27: Power supply unit 62 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...

  • Page 63: Zbe Csi 60 Connection Adapter - Connection Overview

    A3 - analog connection, 5-pin. Description Description +24VDC Supply voltage +24 V DC n.c. Not connected Supply voltage GND Signal Analog voltage signal (e.g. 0 … 10 V) n.c. Not connected Tab. 29: A3 - analog connection, 5-pin. BeWa CSI-C-11 4486210 from_V240_up en-us lq 63 / 72...
  • Page 64 Supply voltage +24 V DC n.c. Not connected Supply voltage GND n.c. Not connected HYDAC Sensor Interface n.c. Not connected n.c. Not connected n.c. Not connected Tab. 31: S1 / S2 – SMART sensor connection, 8-pin. 64 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...
  • Page 65 Sensor 2 IN ....................Fig. 12 LAN......................Fig. 13 Connection example CSI-C-11-0-0-0 ............Fig. 14 Connection example CSI-C-11 - CS1000 - HDA48x6-A - ETS7246-B ..Fig. 15 Connection example ZBE CSI 60............. Fig. 16 Status LED ....................Fig. 17 Example: sensor dialog ................
  • Page 66 Tab. 21 Troubleshooting..................Tab. 22 Connection cable - socket <-> plug ............Tab. 23 Connection cable – socket <-> open end ..........Tab. 24 Connection cable – plug <-> open end............. 66 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...
  • Page 67 A1 / A2 - analog connection, 5-pin............Tab. 29 A3 - analog connection, 5-pin..............Tab. 30 A4 - analog connection, 5-pin..............Tab. 31 S1 / S2 – SMART sensor connection, 8-pin..........BeWa CSI-C-11 4486210 from_V240_up en-us lq 67 / 72...

  • Page 68: Glossary

    FluMoS light ing no. 7.603. can read a maximum of 2 sensors via LAN / WLAN or Bluetooth, de- pending on your terminal device. 68 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...
  • Page 69 Google Play Store. FluMoS mobile can read sensors via WLAN or Bluetooth de- pending on your terminal device. FluMoS professional Abbreviation for "wireless fidelity". Is also a synonym for W-LAN. BeWa CSI-C-11 4486210 from_V240_up en-us lq 69 / 72...
  • Page 70 Glossary HYDAC FILTER SYSTEMS GMBH WLAN Is the abbreviation for Wireless LAN (Local Area Network). Also a syn- onym for WiFi. 70 / 72 BeWa CSI-C-11 4486210 from_V240_up en-us lq...

  • Page 71: Index

    Network Settings  41 Terms of Delivery  14 Overview  41 User for the FTP Client Software  53 Web Server Login  36 warranty  14 FloMoS Parameterizing via  36 FluMoT Reading measurement protocols via  53 BeWa CSI-C-11 4486210 from_V240_up en-us lq 71 / 72...

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