Summary of Contents for HYDAC FILTER SYSTEMS CSI-C-11
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CSI-C-11 ConditionSensor Interface Operating Instruction English (translation of original instructions) Document No. : 4548075 Follow these instructions for proper and safe use. Keep for future reference.
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Opening/displaying/operating the web interface via LAN .... 59 Sending measured data to the CMX ............ 60 Changing the access data for the web interface and FTP ...... 62 8 Performing Maintenance .................. 63 9 Troubleshooting/fault rectification ................ 64 10 Removing / Disposal .................... 68 BeWa CSI-C-11 4548075 from_V250_up en-us...
Additionally, please observe the product- related instructions and requirements. Operator, specialist Read, observe and follow this manual and personnel: the associated documents, in particular, the safety and warning instructions. Tab. 1: Target group 6 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
Fig. 1: Overview / labeling of the title page Short name of the product / product name Type of document Language Document no. / Index Supplementary instructions regarding the validity of the manual (optional) BeWa CSI-C-11 4548075 from_V250_up en-us 7 / 84...
(1., 2., 3., etc.). An example for procedural instructions with a fixed sequence: 1. Remove the transport securing device. 2. First fill the product. 3. Switch the product on. 8 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
An example for a procedural instruction with intermediate re- sult and final result: 1. Switch the product on. ð The display lights up. 2. Press the button. O The product is now ready for use. BeWa CSI-C-11 4548075 from_V250_up en-us 9 / 84...
Warning/General Safety Information, which is placed ahead of each activity, are represented as follows: CAUTION Type and source of danger Consequence of the danger Hazard symbol Measures to avert danger ► 10 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
NOTICE NOTICE – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result in damage to property. BeWa CSI-C-11 4548075 from_V250_up en-us 11 / 84...
If we negligently breach any mate- rial contractual obligation, our liability shall be limited to fore- seeable damage. Claims due to the Product Liability shall re- main unaffected. 12 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
The following risks could arise during the Commissioning / Op- eration life phase: NOTICE Identical bus addresses of HSI SMART sensors Erroneous or no communication. u Take note of different bus addresses of the HSI SMART sensors. 14 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
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HYDAC FILTER SYSTEMS GMBH Safety | 2 NOTICE Wrong sensor Erroneous or no communication. u Connect the CSI-C-11 only to the HSI SMART sensors or the permitted analog sensors. NOTICE Connecting more than two HSI SMART sensors Erroneous or no communication.
Depending on the device configuration, up to two HYDAC HSI SMART (fluid) sensors and four analogue sensors can be con- nected to the CSI-C-11 via M12 connectors and supplied with voltage. Once the sensor values and signals have been read,...
Before commissioning the unit, check the contents of the package to make sure every- thing is present. The following items are supplied: Qty. Description ConditionSensor Interface CSI-C-11 Operating instructions (this document) Tab. 2: Scope of delivery BeWa CSI-C-11 4548075 from_V250_up en-us 17 / 84...
3 | Performance overview HYDAC FILTER SYSTEMS GMBH 3.2 Dimensions The CSI-C-11 has the following dimensions. Fig. 2: CSI-C-11 dimensions All dimensions in mm. 18 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
(W-LAN) to stationary (e.g. desktop PC) and mobile terminal devices (e.g. smartphone). In addition, the CSI-C-11 has an internal memory through which the interface module can also be used as a data logger. Depending on the type of device, for example, two HSI SMART sensors and four analog sensors can be connected.
– Operation with non-approved sensors. – Operation with more than two HSI SMART sensors. – Operation with more than four analog sensors. – Modifications to the interface made by the user or pur- chaser. 20 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
HYDAC FILTER SYSTEMS GMBH Performance overview | 3 3.5 Technical Data The CSI-C-11 has the following technical data: HSI interface HYDAC Sensor Interface for the connection of two HSI SMART sensors Analog interface Sensor interface for the con- nection of a maximum of four...
Permitted storage temperature -30 … 85 °C range Protection class in accordance IP66 with DIN 40050 Housing dimensions 131 x 77.5 x 35.5 mm Body Aluminum housing Weight ≈ 360 g Tab. 7: Other data 22 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
HYDAC. Fig. 3: Type label Description Model For details, see Model code [} 24] Part no. Serial number Date Year/week of production - hardware index Tab. 8: Decoding the model code label BeWa CSI-C-11 4548075 from_V250_up en-us 23 / 84...
3 | Performance overview HYDAC FILTER SYSTEMS GMBH 3.6.1 Model code The model code of the CSI-C-11 is the following: CSI - C - 11 - 0 - 0 - 0 /- 000 Product series CSI = ConditionSensor Interface Body...
HYDAC Fluid Monitoring Module FMM, the HYDAC ContaminationSensor Module CSM or the HYDAC ConditionMonitoring Package CMP. Through the connection of up to two HSI SMART and four analog sensors, the CSI-C-11 acts in combination with the modules mentioned as a compact BeWa CSI-C-11 4548075 from_V250_up en-us...
Predictive and Proactive Maintenance. Fig. 5: Connection overview LAN Local Area Network W-LAN Wireless Local Area Network Sensor 2 IN Sensor 2 input Sensor 1 IN Sensor 1 input DC IN / HSI Supply voltage LED Status LED, for details see Operation [} 45]. 26 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
Store the CSI in a clean, dry place, in the supplied packaging as far as is possible. Only remove the packing just before in- stalling the unit. Observe the storage conditions given in Chapter Technical Data [} 21]. BeWa CSI-C-11 4548075 from_V250_up en-us 27 / 84...
This chapter provides information on assembly, installation and commissioning. 5.1 Assembling the CSI The CSI-C-11 has an assembly plate with two boreholes for wall mounting or mounting on an electric motor. The position of the CSI can be as required while doing this.
5 | Assembly, installation and commissioning HYDAC FILTER SYSTEMS GMBH 5.2 Connection overview Connect the CSI-C-11 to the sensors and the power supply as shown below. Fig. 9: Connection overview LAN Local Area Network W-LAN Wireless Local Area Network Sensor 2 IN Sensor 2 input Sensor 1 IN Sensor 1 input DC IN / HSI Supply voltage...
Ethernet port for re- ceiving data + ETH TX- Network (LAN) Ethernet port for data transmission - Fig. 13: LAN ETH RX- Network (LAN) Ethernet port for re- ceiving data - Tab. 12: Pin assignment - LAN 32 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
HYDAC FILTER SYSTEMS GMBH Assembly, installation and commissioning | 5 5.2.5 Connection examples Here, you will find connection examples for the CSI-C-11. Fig. 14: Connection example CSI-C-11-0-0-0 BeWa CSI-C-11 4548075 from_V250_up en-us 33 / 84...
ð This takes you to the login page. 2. Log in with your valid access data. O This takes you to the web interface of the CSI-C-11. Refer to Chapter Overview of the factory settings [} 42] for the factory setting of the IP address...
To parameterize the CSI via a W-LAN connection, proceed as follows: ü The W-LAN on the CSI-C-11 is activated. This means that the CSI-C-11 is in the as-delivered state and the pa- rameter Wifi = enable. 1. Then, establish a W-LAN connection between the CSI- C-11 and your mobile terminal device.
Date for the data logger. Analog 1 ... 4 Parameterizing the connected analog sensors. (Only in CSI-C-11-x- x-1) Channel Type Analog channel type can be selected between: -OFF - 4 - 20 mA, - 0 - 20 mA, - 0 - 10 V 38 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
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Risk Risk of failure Hydraulic Component Selection of the component according (select most sensi- to the Contamination handbook tive) Pressure level Selection of the pressure level accord- ing to the Contamination handbook BeWa CSI-C-11 4548075 from_V250_up en-us 39 / 84...
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ID of the CMX station, for which the data should be recorded Datapoint ID First datapoint ID of the CMX data- points that RE transferred Save Time Saving interval, in which the data is recorded in CMX 40 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
The new poassword that should be cre- ated Repeat new pass- Repeat entry of the password word Use authentication? Activation of the authentication for the web interface registration Tab. 14: Description of the factory settings BeWa CSI-C-11 4548075 from_V250_up en-us 41 / 84...
Unit C-11-x-x-1) Lower Range Upper Range Analog 2 Channel Type OFF Name Analog 2 Unit Lower Range Upper Range Analog 3 Channel Type OFF Name Analog 3 Unit Lower Range Upper Range 42 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
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0…1000 h pectancy Cost of com- ponent re- placement Cost of down- time Risk Contamination Hydraulic Costum Handbook Component Pressure level < 140 bar Alerting active? false E-Mail Set- Sender Name Hydac CSI-C-11 tings BeWa CSI-C-11 4548075 from_V250_up en-us 43 / 84...
Station ID 123456789 Datapoint ID 123456789 Save Time Web interface User name Hydac settings Current Pass- word New password Repeat new password Use authentica- false tion Tab. 15: Factory settings for CSI-C-11-0-0-1/-000 44 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
During operation, note the status LED on the CSI. Status LED Fig. 17: Status LED Status LED Description color LED does not No power supply light up Orange Boot phase Green Operation Red Errors, see chapter Troubleshooting/fault rectification [} 64] BeWa CSI-C-11 4548075 from_V250_up en-us 45 / 84...
Google Play Store. – Data is transmitted exclusively via a wireless connection between a mobile device and a sensor / interface such as W-LAN or Bluetooth (depending on the device) – Free download 46 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
(high byte first). You can set two different formats for the registers, New Format or Old Format . For more details, see Input Register mapping - New format [} 49] or In- put Register mapping - Old format [} 51]. 48 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
0x0038 + Register offset high byte 0x0039 + Register offset low byte Tab. 16: Input Register mapping - New format The register offset can be parametrized in the dialog menu (factory setting: 0x0000). 50 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
0xA03F low byte Tab. 17: Input Register mapping - Old format You can look at the allocation of the Input Register via the sensor dialog. The allocation depends on the sensors con- nected. 52 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
The allocation depends on the sensors con- nected. Fig. 18: Input Register Map - Example with sensors CS1000 and AS1000 The HSI bus adressess for sensor 1 and sensor 2 must be dif- ferent. BeWa CSI-C-11 4548075 from_V250_up en-us 53 / 84...
7.1.4 Reading measurement protocols via FTP The stored measurement protocols can be read via the FTP of the CSI-C-11. The file can be transferred via the Ethernet with any FTP client software such as FileZilla. To do this, use the user name Anonymous without the password.
7.3 Sending an e-mail notification In addition to the limit value function, the CSI has the option of sending notifications through e-mails. To do this, set the mail server and the recipient. BeWa CSI-C-11 4548075 from_V250_up en-us 55 / 84...
After you confirm thesettings with OK, a test e-mail is sent. If the configuration is faulty and the test e-mail cannot be sent, an error code is displayed, see Chapter Troubleshooting/fault rectification [} 64]. 56 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
In the standard setting of your Google account, the access is deactivated . 7.4 Open/operate the web interface For the operation of the CSI-C-11, a comprehensive web inter- face per LAN or the simplified version via W-LAN is available. You will find details on this in the subsequent chapters.
1. Open the web interface, see Setting the CSI via LAN [} 36] ð The web interface is displayed. 2. Select the required information via the various tabs O Close the web interface by leaving the URL. 58 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
1. Open the web interface, see Setting the CSI via W-LAN [} 37] ð The web interface is displayed. 2. Select the required information via the various tabs O Close the web interface by leaving the URL. BeWa CSI-C-11 4548075 from_V250_up en-us 59 / 84...
HYDAC FILTER SYSTEMS GMBH 7.5 Sending measured data to the CMX The CSI-C-11 can be used as a data source for the cloud plat- form HYDAC CMX. To do so, the device must be parameter- ized with your CMX server and user data.
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HYDAC FILTER SYSTEMS GMBH Operation | 7 spond to the sensor configuration in the CSI-C-11 so that the measured data can be transferred correctly. A faulty configu- ration is shown in the Error Code, see Chapter Troubleshoot- ing/fault rectification [} 64]. A permanent connection to the selected CMX server via the Ethernet (LAN) is required.
Please note down the password you have created. The pass- word cannot be deactivated or changed without the currently valid password. If you should have forgotten your password, the device must be reset to default settings by HYDAC Sup- port. 62 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
Error in communi- – Check theset- cation with sensor ting of SMART Sen- sor Count in Device set- tings. – Restart the CSI. – Check sensor – Check the wiring. 64 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
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Error in loading the Restart the CSI. factory settings. Error in saving the Restart the CSI. factory settings. The log memory is Delete the proto- full. cols that are no longer necessary from the memory. BeWa CSI-C-11 4548075 from_V250_up en-us 65 / 84...
2. Tab. 18: Troubleshooting Signal light - Evaluating/reading the Error code To determine the current status of the signal light from the Er- ror code , mask the respective bits: 66 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
– 1.0 ISO class AS, HLB and MCS --> Measured value ≥ 80% of the limit value (3) Red The measured value has exceeded the set limit value (4) Red Measured values not plausible BeWa CSI-C-11 4548075 from_V250_up en-us 67 / 84...
– Dispose of the packaging material in an environmentally friendly manner. – After dismantling the product and separating its various materials into categories, dispose of all parts in an envi- ronmentally friendly manner. 68 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
A | Appendix HYDAC FILTER SYSTEMS GMBH A.2 Accessories For an optimal system integration of the ConditionSensor Inter- face CSI-C-11, the following original accessories are available: Connection cables The following connection cables for sensors are available: Socket <-> plug/open end Length Part no.
30 m ZBE 45- 4217234 Tab. 23: Connection cable - sensors Connection adapters The following connection adapters for connecting analog sen- sors and signals are available: Length Part no. ZBE CSI 4420372 Tab. 24: Connection adapters BeWa CSI-C-11 4548075 from_V250_up en-us 71 / 84...
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A | Appendix HYDAC FILTER SYSTEMS GMBH Power supply unit The following power supply units are available: Length Part no. 1.8 m 3399939 Tab. 25: Power supply unit 72 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
A3 - analog connection, 5-pin. Description Description +24 VDC Supply voltage +24 V DC n.c. Not connected Supply voltage GND Signal Analog voltage signal (e.g. 0 … 10 V) n.c. Not connected Tab. 27: A3 - analog connection, 5-pin. BeWa CSI-C-11 4548075 from_V250_up en-us 73 / 84...
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Supply voltage +24 V DC n.c. Not connected Supply voltage GND n.c. Not connected HYDAC Sensor Interface n.c. Not connected n.c. Not connected n.c. Not connected Tab. 29: S1 / S2 – HSI SMART sensor port, 8 pin. 74 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
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Sensor 2 IN ....................Fig. 12 LAN......................Fig. 13 Connection example CSI-C-11-0-0-0 ............Fig. 14 Connection example CSI-C-11 - CS1000 - HDA48x6-A - ETS7246-B ..Fig. 15 Connection example ZBE CSI 60............. Fig. 16 Status LED ....................Fig. 17 Input Register Map - Example with sensors CS1000 and AS1000 ..
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Tab. 13 Default settings of the web server ............Tab. 14 Description of the factory settings ............Tab. 15 Factory settings for CSI-C-11-0-0-1/-000 ..........Tab. 16 Input Register mapping - New format............Tab. 17 Input Register mapping - Old format ............
7.603. surement and analysis via ma- chines, systems and their compo- nents, with the aim of conducting 78 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
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3 sensors via LAN / W-LAN or Bluetooth, de- pending on your terminal device. You can order FluMoS professional as an accessory for a fee. With Flu- MoS professional, you can read and BeWa CSI-C-11 4548075 from_V250_up en-us 79 / 84...
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ISO4406 is an international stan- dard (norm) on the subject of Fluid technology – Hydraulic pressure flu- ids. It describes a numerical key for the degree of fluid contamination through solid particles. 80 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
54 Customer Service 69 Hotline 69 HYDAC Service decommissioning 68 Germany 69 Default Settings Worldwide 69 Web interface login 37 disposal 68 Imprint 2 Input register exclusion of liability 12 Factory Settings BeWa CSI-C-11 4548075 from_V250_up en-us 81 / 84...
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Reading 48 Person authorized with the documenta- tion 2 publisher 2 Service 69 Service Partners 69 via FluMoS mobile 36 via LAN 36, 37 signal light evaluate 54 Support 69 82 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us...
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