Sealey RE300.V2 Quick Start Manual

Thank you for purchasing a sealey product. manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to Wear eye
instructions protection
1. safeTy
1.1. general safeTy.
Warning! ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this equipment.
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Warning! Wear approved safety hand and eye protection (standard spectacles are not adequate).
‰
Warning! Trapping Danger – Keep hands and fingers away from the spring and compressing jaws in use.
‰
Keep the work area clean, uncluttered and ensure there is adequate lighting.
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maintain correct balance and footing. ensure the floor is not slippery and wear non-slip shoes.
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Remove ill-fitting clothes. Remove ties, watches, rings, other loose jewellery. Contain and/or tie back long hair.
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Wear appropriate protective clothing.
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Familiarise yourself with the applications, limitations and potential hazards of the spring compressor.
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Do noT use the spring compressor for a task it was not designed to perform.
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Do noT allow untrained persons to use the spring compressor.
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pre-operaTional safeTy.
1.2.
Apply a little transmission oil to the front and rear faces of the main upright to assist the smooth action of the compressor.
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Do noT operate compressor if parts are damaged or missing as this may cause failure and/or personal injury.
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Before commencing compression, make a visual inspection of machine to ensure pins are securely positioned and that there is no sign
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of wear or fatigue – if found, Do noT use and refer to your local Sealey stockist for advice and replacement parts.
ensure jaw locating pins are properly positioned and safety clips are attached correctly.
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Before commencing compression of spring, ensure coils of the spring are seated securely in the yokes of the compressor and cannot slide out
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during compression.
alWays ensure that the safety guard locks in place, use the chain to secure the spring safely and attach the gate safety chain.
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1.3. operaTional safeTy.
When applying compression to the spring, always stand to one side of the compressor.
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▲ Danger! Stop compressing the spring before the coils touch / bind.
▲ Danger! Before attempting to remove top cap nut, always use a tool or similar to test if the compression has been relieved, Do noT
use your hands / fingers.
We recommend the use of purpose made strut tools to remove the top-nut from the shock piston.
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once compressed, and the strut removed, we recommend releasing the tension on the spring. Do noT leave the spring under
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compression in the machine unattended and Do noT leave in compression for prolonged periods, i.e. overnight.
Before releasing the compression ensure that the top strut-nut is securely tightened to the manufacturer's tolerance.
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Release the compression slowly keeping your hands and fingers away from the spring assembly.
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Be sure that the tension on the spring is fully controlled by the strut assembly before removing it from the yokes of the compressor.
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1.4. posT operaTional safeTy.
When not in use, clean and store the spring compressor in a safe, dry, childproof location.
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maintain the spring compressor in good condition. Replace or repair damaged parts. Use genuine parts only.
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Unauthorised parts may be dangerous and will invalidate the warranty.
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2. inTroDucTion
Fast and safe compression of road springs. 1000kg air operated unit with safety locking guard. Supplied with two interchangeable coated lower
yokes and a suspension strut clamp. Fits a wide range of spring configurations and diameters. Also features a strut locating platform for easy
movement of the suspension strut to avoid unnecessary lifting.
3. specificaTion
model no. ...............................................................Re300.V2
maximum load .......................................................... 1000kg
Upper Clamp travel .................................................... 420mm
Spring diameter .................................................. 102-165mm
Actuation ...............................................................Foot Pedal
maximum Air pressure ....................................... 116psi(8bar)
© Jack Sealey limited
coil spring compressor
model no:
Wear protective
Beware
gloves
coil binding
Original Language Version
re300.V2
Re300.V2 Issue 2 (4, 5, 6, 7) 01/11/18