IP CLEANING PLANET 22 S ATEX Operation And Maintenance Manual

Industrial vacuum cleaner system

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OPERATION AND MAINTENANCE MANUAL

STATIC DISSIPATIVE / GROUNDED

INDUSTRIAL VACUUM CLEANER SYSTEM

ELECTRICALLY OPERATED

FOR DRY RECOVERY

MODEL:

PLANET 22 S ATEX

DUST CLASS "H"

II 3 D

Ex tc IIIC T200

C Dc IP6X

IP Cleaning S.r.l.

via E.Fermi,2

CASTELVERDE (CR) - ITALY

http://www.ipcworldwide.com

READ ALL INSTRUCTIONS BEFORE OPERATING,

CLEANING OR SERVICING

IMPORTANT - SAVE THESE INSTRUCTIONS

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Summary of Contents for IP CLEANING PLANET 22 S ATEX

Page 1 OPERATION AND MAINTENANCE MANUAL STATIC DISSIPATIVE / GROUNDED INDUSTRIAL VACUUM CLEANER SYSTEM ELECTRICALLY OPERATED FOR DRY RECOVERY MODEL: PLANET 22 S ATEX DUST CLASS “H” II 3 D Ex tc IIIC T200 C Dc IP6X IP Cleaning S.r.l. via E.Fermi,2 CASTELVERDE (CR) - ITALY http://www.ipcworldwide.com...
Page 2: Table Of Contents
Table of Contents 1.0 INSPECTION ...................... 3 2.0 APPLICATIONS ....................3 3.0 IMPORTANT SAFETY PRECAUTIONS ............. 5 4.0 PRE-USAGE INSTRUCTIONS AND IMPORTANT SAFETY PRECAUTIONS .. 8 5.0 PRE-CAUTIONS FOR THE RECOVERY OF HAZARDOUS MATERIALS ..10 6.0 GROUNDING INSTRUCTIONS ................ 11 7.0 TESTING FOR GROUND CONTINUITY ............
Page 3: Inspection
The recommendations in this manual cannot, in any case, supplant the conclusions of a risk assessment. IPCLEANING PLANET 22 S ATEX is a static dissipative / grounded industrial vacuum cleaner system, electrically operated for use in potentially explosive atmospheres classified ATEX zone 22 for dust.
Page 4 APPLICATIONS IN POTENTIALLY EXPLOSIVE ATMOSPHERES IN PRESENCE OF COMBUSTIBLE DUST PLANET 22 S ATEX series are electrically operated, static dissipative / grounded industrial vacuum cleaner systems designed and certified for use in ATEX Zone 22 classified areas in which an explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation but –...
Page 5: Important Safety Precautions
3.0 IMPORTANT SAFETY PRECAUTIONS 3.1. MOTOR COOLING AIR INTAKE WARNING: DO NOT WRAP THE ELECTRIC CABLE AROUND THE MOTOR COOLING AIR INTAKE OR OBSTRUCT THE MOTOR COOLING AIR INTAKE IN ANY WAY DURING OPERATION. THIS WOULD PREVENT AIR TO COOL DOWN THE MOTOR, THE TEMPERATURE OF THE MOTOR WOULD RISE, AND THIS WOULD STOP THE VACUUM CLEANER.
Page 6 3.2. FILTER BLOCKAGE WARNING LIGHT A filter blockage warning light is installed on the vacuum cleaner. The light turns on to indicate a loss of suction. In such case the collection bag may be full, cloth filters (main filter and safety filter) may need to be washed or HEPA filters may need to be replaced. WARNING: When the filter blockage warning light turns on, turn the vacuum cleaner off as soon as possible as filter blockage cause the...
Page 7 3.5. BURNING MATERIAL WARNING: DO NOT PICK-UP ANYTHING THAT IS BURNING OR SMOKING, SUCH AS HOT ASHES, CIGARETTES, MATCHES OR LIVE EMBERS. 3.6. FLAMMABLE LIQUIDS WARNING: THIS VACUUM CLEANER IS NOT DESIGNED TO RECOVER FLAMMABLE LIQUIDS. DO NOT USE THIS VACUUM CLEANER TO RECOVER FLAMMABLE LIQUIDS.
Page 8: Pre-Usage Instructions And Important Safety Precautions
4.0 PRE-USAGE INSTRUCTIONS AND IMPORTANT SAFETY PRECAUTIONS WARNING: This vacuum cleaner must be properly grounded.DO NOT OPERATE UNIT WITHOUT A PROPER GROUND SOURCE. WARNING: The vacuum cleaner unit is completely grounded and use special static-free materials. Use only original replacement parts from the manufacturer or from one of its authorized distributors.
Page 9 WARNING: the outside of the machine should be decontaminated by vacuum cleaning methods and wiped clean or treated with sealant before being taken out of a hazardous area. All the machine parts shall be regarded as contaminated when removed from the hazardous area and appropriate action taken to prevent dust dispersal WARNING: This appliance is not suitable to pick up dusts or liquids of high...
Page 10: Pre-Cautions For The Recovery Of Hazardous Materials
5.0 PRE-CAUTIONS FOR THE RECOVERY OF HAZARDOUS MATERIALS WARNING: Model PLANET 22 S ATEX (not equipped with a HEPA filter) is not suitable for the recovery of hazardous materials. DANGER: If the vacuum cleaner is used to recover toxic or nuisance materials, the following safety precautions must be taken: The vacuum cleaner must be equipped with a HEPA filter.
Page 11: Grounding Instructions
6.0 GROUNDING INSTRUCTIONS This vacuum cleaner must be properly grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This vacuum cleaner is equipped with a cord having an equipment-grounding conductor. The vacuum cleaner is supplied without an electrical plug.
Page 12: Testing For Ground Continuity
7.0 TESTING FOR GROUND CONTINUITY WARNING: Test the electrical continuity of the vacuum cleaner before each use. This will ensure that any static electricity that is produced while vacuuming will be discharged to ground. WARNING: Use only original replacement parts from the manufacturer or from one of its authorized distributors.
Page 13: Filtration System
8.0 FILTRATION SYSTEM Figure 1 ABSOLUTE HEPA FILTER FOR MOTOR COOLING AIR INTAKE (Efficiency > of 99.995% on 0.3 micron.) ABSOLUTE HEPA FILTER FOR MOTOR COOLING AIR EXHAUST (Efficiency > of 99.995% on 0.3 micron.) ABSOLUTE HEPA FILTER FOR WORKING AIR INTAKE (Efficiency > of 99.995% on 0.3 micron.) SAFETY FILTER (STATIC DISSIPATIVE) MAIN CLOTH FILTER (STATIC DISSIPATIVE)
Page 14: Operating Instructions For Dry Recovery
9.0 OPERATING INSTRUCTIONS FOR DRY RECOVERY WARNING: This vacuum cleaner is designed for the recovery of dry materials only. Do not recover liquids. 1. Disengage the latches and remove the power head from the recovery tank. 2. Place the poly liner (item # 7 on Fig. 1) at the bottom of the tank NOTE In order to prevent the poly liner from being vacuumed up during use;...
Page 15: Cleaning And Maintenance
10.0 CLEANING AND MAINTENANCE FILTER BLOCKAGE WARNING LIGHT: A filter blockage warning light is installed on the vacuum cleaner. The light turns on to indicate a loss of suction. In such case the collection bag may be full, cloth filters (main filters and safety filters) may need to be washed or HEPA filters may need to be replaced.
Page 16: Assembling And Replacing The Hepa Filters
The cloth filters should be replaced every two or three years depending on use. Inspect the cloth filters regularly. If the cloth filters are torn, replace immediately. A torn filter will allow dust and other materials to enter the motor and may cause pre-mature wear of the motor Clean hose to remove any accumulated dust, debris or material recovered.
Page 17 11.1. REPLACEMENT OF THE HEPA FILTER FOR MOTOR COOLING AIR INTAKE (ITEM #1 ON FIG. 1 SEE SECTION 8 FOR ILLUSTRATION) 1. Disconnect the power cable from the outlet. 2. Unscrew the three hex nuts securing the top section of the power head to the lid 3.
Page 18 11.3. REPLACEMENT OF THE HEPA FILTER FOR WORKING AIR EXHAUST (ITEM #8 ON FIG. 1 SEE SECTION 8 FOR ILLUSTRATION) 1. Disconnect the power cable from the outlet. 2. Unscrew the six hex nuts securing the lower section of the power head to the lid 3.
Page 19: Storage
12.0 STORAGE It is recommended that the inside of the recovery tank be clean and dry when storing the vacuum cleaner. 13.0 TECHNICAL SPECIFICATIONS Voltage 240 V Hertz 50 Hz Phase Single 1080 W Power 1.2 kW Amperage Air Flow 194 m Vacuum Pressure 245 hPa / 2504 mm H...
Page 20: Troubleshooting
14.0 TROUBLESHOOTING: PROBLEM PROBABLE CAUSE SOLUTION Cloth filter(s) may be Wash or replace the cloth excessively dirty or covered filter(s) with dust. Recovery tank may be full Empty the recovery tank Drop in suction power Clear blockage using a Suction hose or vacuum broom handle or other tools may be blocked appropriate device...
Page 21: Eu Declaration Of Conformity
Static dissipative / grounded, industrial vacuum cleaner system Electrically operated for dry recovery, including accessories, Model: PLANET 22 S ATEX Bearing the following marking: II 3 D Ex tc IIIC T200°C Dc IP6X To which declaration refers, is designed and manufactured in compliance with the essential requirements and other relevant...
Page 22: Annexes
16.0 ANNEXES Refer to the following documents for the necessary information regarding the installation, the maintenance and the compliance of EX certified parts assembled in the equipment. • Cable gland model GHG 960 - EC Type Examination Certificate No. PTB 14 ATEX 1015X (6 pages) •...
Page 29 Betriebsanleitung CROUSE-HINDS Operating instructions SERIES Mode d’emploi Explosionsgeschützte Kabel- und Leitungseinführungen, Verschlussstopfen, Schraubverschlüsse, Trompetenverschraubungen, Reduzierungen und Entwässerungsstopfen Explosion-protected cable entries, blanking plugs, screw plugs, trumpet-shaped cable glands, reducing glands and drain plugs Entrées de câble, bouchons filetés, bouchons de fermeture, presses-étoupes à...
Page 30 Kabel- und Leitungseinführungen, Cable entries, blanking plugs, Entrées de câble, bouchons filetés, Verschlussstopfen, screw plugs, trumpet-shaped cab- bouchons de fermeture, presses- Schraubverschlüsse, Trompeten- le glands, reducing glands étoupes à trompette, bagues de verschraubungen, Reduzierungen and drain plugs réduction et bouchons de purge und Entwässerungsstopfen Inhaltsverzeichnis: Contents:...
Page 31: Technical Data
Cable entries, blanking plugs, screw plugs, trumpet-shaped cable glands, reducing glands and drain plugs Technical data Dimension drawings and dimensions in mm Technical details for: Fig. A Cable entries (KLE) M12x1,5 to M63x1,5 Pressure screw Intermediate gland ATEX type examination certificate: PTB 14 ATEX 1015 X >5 mm Marking acc.
Page 32 Cable entries, blanking plugs, screw plugs, trumpet-shaped cable glands, reducing glands and drain plugs Dimension drawings and Multiple glands dimensions in mm weight Type app. M25x1,5 29 mm 29,5 mm 8 mm 32,0 mm 16,9 g 2 - times M32x1,5 36 mm 35,5 mm 10 mm...
Page 33 Cable entries, blanking plugs, screw plugs, trumpet-shaped cable glands, reducing glands and drain plugs Dimension drawings and Cable entries in special versions dimensions in mm weight Type app. M20 with seal 24 mm 25,0 mm 8 mm 26,5 mm 10,1 g Ø...
Page 34 Cable entries, blanking plugs, screw plugs, trumpet-shaped cable glands, reducing glands and drain plugs Dimension drawings and Reducing glands dimensions in mm Screw-in Operating Type weight thread in temperature enclosure / app. / °C M16x1,5 / M12x1,5 -55 - 70 3,3 Nm M20x1,5 / M12x1,5 -55 - 70...
Page 35 Cable entries, blanking plugs, screw plugs, trumpet-shaped cable glands, reducing glands and drain plugs Dimension drawings and dimensions in mm Trumpet-shaped glands M20 to M63 ATEX type examination certificate: PTB 00 ATEX 3121 Marking acc. to 2014/34/EU and standard: EN 60079-0 II 2 G Ex e II II 2 D Ex tD A21 IP66 IECEx type examination certificate:...
Page 36 Cable entries, blanking plugs, screw plugs, trumpet-shaped cable glands, reducing glands and drain plugs Dimension drawings and dimensions in mm Screw plugs ATEX type examination certificate: PTB 98 ATEX 3130 Marking acc. to 2014/34/EU and standard: EN 60079-0 II 2 G Ex IIC Gb (not for M63x1,5) II 2 D Ex tb IIIC Db IP66 IECEx type examination certificate::...
Page 37: Legend
Cable entries, blanking plugs, screw plugs, trumpet-shaped cable glands, reducing glands and drain plugs Legend Conformity with standards Reducing glands can be used to reduce the size of threaded or through holes in enclosures to a Caution They have been designed, manufactured and smaller thread size.
Page 38: Installation
Cable entries, blanking plugs, screw plugs, trumpet-shaped cable glands, reducing glands and drain plugs Installation 6.1.1 Cable entries (KLE) Fig. 1 Pressure screw The intermediate gland (see Fig. 1) of the cable The relevant national regulations and the Intermediate gland entries shall be fitted with a suitable tool, e.g.
Page 39 Cable entries, blanking plugs, screw plugs, trumpet-shaped cable glands, reducing glands and drain plugs The following describes the mounting of the 6.1.2 Blanking plugs Fig. 6 cable in the trumpet-shaped gland, as shown in Blanking plugs of the types ATEX - IEC Fig.
Page 40: Putting Into Operation
Cable entries, blanking plugs, screw plugs, trumpet-shaped cable glands, reducing glands and drain plugs 6.1.6 Drain plug As part of the routine testing, above all, parts on Fig. 9 which the explosion protection depends shall be A suitable tool, e.g. a fork, ring or box spanner, checked ( e.g.