Wesco 272460 Instruction Manual

Wesco 272460 Instruction Manual

Electric non-telescoping high lift truck

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Instruction Manual
 
Electric Non-Telescoping High Lift Truck
 
 
 
 
 
 
 
 
 
 
Note: Operator MUST read and understand these operating instructions before using
this High Lift Truck.
 
 
1
General Information ........................................................................................................................... 2
1.1
Description.............................................................................................................................. 2
1.2
Specifications.......................................................................................................................... 2
2
Safety Information................................................................................................................................ 2
3
Assembly............................................................................................................................................ 2
4
Hydraulic Valve Adjustment................................................................................................................. 2
5
Operation.............................................................................................................................................. 4
6
Battery Charging & Replacement......................................................................................................... 5
7
Maintenance......................................................................................................................................... 7
8
Trouble Shooting.................................................................................................................................. 8
9
Hydraulic & Circuit Diagrams............................................................................................................... 9
9.1
Hydraulic Flow Diagram (Models Manufactured Before 2010)................................................ 9
9.2
Circuit Diagram (Models Manufactured Before 2010).............................................................. 9
9.3
9.4
Circuit Diagram (Models Manufactured Between 2010 & 2015).............................................. 10
9.5
Hydraulic Flow Diagram (Models Manufactured After 2015)................................................... 11
9.5
Circuit Diagram (Models Manufactured After 2015)................................................................. 11
10
Part Information (Models Manufactured Before 2010)......................................................................... 12
10.1
Handle Part Diagram................................................................................................................ 12
10.2
Handle Part List........................................................................................................................ 12
10.3
Frame Part Diagram................................................................................................................. 13
10.4
Frame Part List......................................................................................................................... 13
10.5
Pump Part Diagram.................................................................................................................. 14
10.6
Pump Part List.......................................................................................................................... 14
10.7
Steer Wheel Assembly Part Diagram....................................................................................... 15
10.8
Steer Wheel Assembly Part List............................................................................................... 16
10
Part Information (Models Manufactured Between 2010 & 2015)......................................................... 17
10.1
Frame & Handle Part Diagram................................................................................................. 17
10.2
Frame & Handle Part List......................................................................................................... 18
10.3
Pump Part Diagram.................................................................................................................. 19
10.4
Pump Part List.......................................................................................................................... 20
11
Part Information (Models Manufactured After 2015)............................................................................ 21
11.1
Handle Part Diagram................................................................................................................ 21
11.2
Handle Part List........................................................................................................................ 21
11.3
Frame Part Diagram................................................................................................................. 22
11.4
Frame Part List......................................................................................................................... 22
11.5
Pump Part Diagram.................................................................................................................. 23
11.6
Pump Part List.......................................................................................................................... 24
11.7
External Charger Part Diagram................................................................................................ 25
11.8
External Charger Part List........................................................................................................ 26
©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
WESCO INDUSTRIAL PRODUCTS, LLC 
Part Number: 272460 & 272461 

TABLE OF CONTENTS

 
 
Page 1 of 26
 

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Summary of Contents for Wesco 272460

  • Page 1: Table Of Contents

    Pump Part Diagram........................23 11.6 Pump Part List.......................... 24 11.7 External Charger Part Diagram....................25 11.8 External Charger Part List......................26   Page 1 of 26   ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
  • Page 2: General Information

    20–30 cst. Note: Hydraulic Oil ISO VG 32 and multipurpose lubricating grease ZG2# or 3# are recommended for maintenance of this unit.   Page 2 of 26   ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
  • Page 3: Assembly

    Raise position. Then check the Lower and Raise position.   Figure 4 Lever Positions   Page 3 of 26   ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
  • Page 4: Operation

    If there are any malfunctions or the truck is inoperative, please stop using it. Place the truck at a safe place and avoid further usage. Immediately inform the manager and, or call your distributor.             Page 4 of 26   ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
  • Page 5: Battery Charging & Replacement

              Page 5 of 26   ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
  • Page 6 Connect the power cord of the charger to the main power supply. After switching on the charger, the charging starts automatically.   Page 6 of 26   ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
  • Page 7: Maintenance

    3) Remove the screw plug. 4) Add hydraulic oil until level of oil is at bottom of hole. 5) Replace drain plug, upright the truck   Page 7 of 26   ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
  • Page 8: Troubleshooting

    Accidental ground contact in the electric Repair or replace battery   system or battery.             Page 8 of 26   ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
  • Page 9: Hydraulic & Circuit Diagrams

    9.1 Hydraulic Flow Diagram (Models Manufactured Before 2010)   9.2 Circuit Diagram (Models Manufactured Before 2010)                 Page 9 of 26   ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
  • Page 10: Hydraulic Flow Diagram (Models Manufactured Between 2010 & 2015)

    9.5 Hydraulic Flow Diagram (Models Manufactured Between 2010 & 2015)   9.6 Circuit Diagram (Models Manufactured Between 2010 & 2015)               Page 10 of 26   ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
  • Page 11: Hydraulic Flow Diagram (Models Manufactured After 2015)

    9.3 Hydraulic Flow Diagram (Models Manufactured After 2015)   9.4 Circuit Diagram (Models Manufactured After 2015)               Page 11 of 26   ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
  • Page 12: Part Information (Models Manufactured Before 2010)

    Socket of Switch Draw - bar Switch 272474 Socket of Button Screw Button Cover Connector Plug Ball 273057 101-129 Handle Assembly     Page 12 of 26   ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
  • Page 13: Frame Part Diagram

    Screw Elastic collar Shaft of Roller Bushing Elastic collar Left Leg Roller Bushing Steel Roller Gasket Centrifugal Axle Bearing Bushing     Page 13 of 26   ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
  • Page 14: Pump Part Diagram

    335 O - Ring Lower Cylinder 336 Gasket O - Ring 337 Elastic collar O - Ring Complete Replacement 272471 Pump       Page 14 of 26     ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
  • Page 15: Steer Wheel Assembly Part Diagram

    READ THESE INSTRUCTIONS ENTIRELY BEFORE USING.       10. PART INFORMATION (MODELS MANUFACTURED BEFORE 2010) 10.7 STEER WHEEL ASSEMBLY DIAGRAM         Page 15 of 26   ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
  • Page 16: Steer Wheel Assembly Part List

    430 Motor Assembly 109102 Battery 431 Bolt Screw 432 Electromagnetic Switch Baffle 433 Gasket Battery Wires 434 Nut 272472 Charger       Page 16 of 26   ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
  • Page 17: Part Information (Models Manufactured Between 2010 & 2015)

    Screw Bush Screw Ball Bearing Fuse Box Centrifugal Axle Screw Bush Fuse (160A) Washer Fuse (5A) Bush Fuse Box Screw     Page 17 of 26   ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
  • Page 18: Frame & Handle Part List

    Front Wheel Assembly (Includes Items #01 & 02) Leg Assembly (Includes Items #01, 02, 03, 04, 05, 06, 07, 08, 61 & 62)     Page 18 of 26   ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
  • Page 19: Pump Part Diagram

    READ THESE INSTRUCTIONS ENTIRELY BEFORE USING.     11. PART INFORMATION (MODELS MANUFACTURED BETWEEN 2010 & 2015)   11.3 PUMP PART DIAGRAM           Page 19 of 26   ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
  • Page 20: Pump Part List

    Piston Rod Assembly (includes Items #150, 151A, 152A, 153A, 154A, 155A & 1903 161A) 1904 Cylinder Nut Assembly (Includes Items #156, 157, 158 & 159)         Page 20 of 26   ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
  • Page 21: Part Information (Models Manufactured After 2015)

    1323X Rubber Packing 1133X Screw 1333X Socket of Switch 132116 Cover 1343X O - Ring 132107 Ball Screw 132117 Spring Gasket       Page 21 of 26   ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
  • Page 22: Frame Part Diagram

    Circlip for Shaft Elastomeric Gasket 2313A Seat of Bearing 2323A Rubber Cover 132109 2163A Inner Leg 132077 1900 Pump Unit     Page 22 of 26   ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
  • Page 23: Pump Part Diagram

    READ THESE INSTRUCTIONS ENTIRELY BEFORE USING.     12. PART INFORMATION (MODELS MANUFACTURED AFTER 2015)   12.5 PUMP PART DRAWING       Page 23 of 26   ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
  • Page 24: Pump Part List

    Spindle Safety Valve 335A O-Ring Elastic Pin 336A Gasket Lower Cylinder Elastic Collar O-Ring 338A Y-Ring O-Ring 132078 Seal Kit   * Items included in Seal Kit P/N 132078    Page 24 of 26   ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
  • Page 25: External Charger Part Diagram

    READ THESE INSTRUCTIONS ENTIRELY BEFORE USING.     12. PART INFORMATION (MODELS MANUFACTURED AFTER 2015))   12.7 EXTERNAL CHARGER PART DRAWING         Page 25 of 26   ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.
  • Page 26: External Charger Part List

    Electronic Charger Pull Handle Screw Battery Safeguard Gasket Heat Conduction Plate 4373X Motor Cover 132077 1900 Pump Unit 132069 Wiring Harness     Page 26 of 26   ©Copyright 2018 WESCO Industrial Products, LLC. Specifications subject to change. Not responsible for errors or omissions.

This manual is also suitable for:

272461

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