Sony HCD-EP414 Service Manual

Sony HCD-EP414 Service Manual

Micro hi-fi component system

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SERVICE MANUAL
Ver 1.0 2003. 06
HCD-EP414 is the Amplifier, CD player, Tape
Deck and Tuner section in CMT-EP414.
Amplifier section
European model:
DIN power output (rated): 11 + 11 W
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference):
15 + 15 W
(6 ohms at 1 kHz, 10%
THD)
Music power output (reference):
25 + 25 W
Other models:
The following measured at AC 230 V or AC 120 V, 50/
60 Hz
DIN power output (rated): 11 + 11 W
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference):
15 + 15 W
(6 ohms at 1 kHz, 10%
THD)
Inputs
MD IN (phono jacks):
Sensitivity 800 mV,
impedance 47 kilohms
Sony Corporation
9-877-473-01
2003F1678-1
Home Audio Company
© 2003.06
Published by Sony Engineering Corporation
HCD-EP414
Model Name Using Similar Mechanism
CD
Base Unit Name
Section
Optical Pick-up Name
TAPE
Model Name Using Similar Mechanism
Section
Tape Transport Mechanism Type
SPECIFICATIONS
Outputs
PHONES (stereo minijack):
Accepts headphones with
an impedance of 8 ohms or
more
SPEAKER:
Accepts impedance of 6 to
16 ohms.
CD player section
System
Compact disc and digital
audio system
Laser
Semiconductor laser
λ
(
=780 nm)
Emission duration:
continuous
Frequency response
2 Hz – 20 kHz (±0.5 dB)
Tape deck section
Recording system
4-track 2-channel stereo
Frequency response
50 – 13,000 Hz (±3 dB),
using Sony TYPE I
cassettes
MICRO HI-FI COMPONENT SYSTEM
AEP Model
E Model
Australian Model
HCD-EP515
BU-K7BD44B
KSM-213EDP
HCD-EP515
CMAL1Z240A
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
87.5 – 108.0 MHz (50-kHz
step)
Antenna
FM lead antenna
Antenna terminals
75 ohms balanced
Intermediate frequency
10.7 MHz
AM tuner section
Tuning range
European model:
531 – 1,602 kHz
(with the tuning interval
set at 9 kHz)
Other models:
(with the tuning interval
set at 10 kHz)
531 – 1,602 kHz
(with the tuning interval
set at 9 kHz)
Antenna
AM loop antenna, external
antenna terminal
Intermediate frequency
450 kHz
— Continued on next page —

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Summary of Contents for Sony HCD-EP414

  • Page 1 HCD-EP414 SERVICE MANUAL AEP Model E Model Ver 1.0 2003. 06 Australian Model HCD-EP414 is the Amplifier, CD player, Tape Deck and Tuner section in CMT-EP414. Model Name Using Similar Mechanism HCD-EP515 Base Unit Name BU-K7BD44B Section Optical Pick-up Name...
  • Page 2: Table Of Contents

    HCD-EP414 TABLE OF CONTENTS 1. SERVICING NOTES ······················································· 3 General Power requirements European model: 230 V AC, 50/60 Hz 2. GENERAL ·········································································· 5 Australian model: 230 - 240V AC, 50/60Hz Mexican model: 120 V AC, 60Hz 3. DISASSEMBLY Other models: 110 - 120V or 220 - 240V AC, 50/60Hz 3-1.
  • Page 3: Servicing Notes

    COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
  • Page 4 HCD-EP414 Service Position of the CD Mechanism Deck MAIN BOARD CD BOARD POEWER BOARD Service Position of the Tape Cassette Mechanism Deck FRONT PANEL MAIN BOARD POWER BOARD...
  • Page 5: General

    HCD-EP414 SECTION 2 GENERAL This section is extracted from instruction manual. Main unit ALPHABETICAL ORDER BUTTON DESCRIPTIONS ?/1 (power) ql (5, 9, 14, 15) A – M P – Z m/M (fast forward/rewind) PHONES jack qh BASS/TREBLE 5 (13) 0 (6, 11)
  • Page 6 HCD-EP414 Remote control ALPHABETICAL ORDER BUTTON DESCRIPTIONS ?/1 (power) 1 (5, 9, 14, 15) A – M P – Z m/M (fast forward/rewind) BASS +/– 0 (13) PLAY MODE/DIRECTION qd 6 (6, 11) (6, 7, 11, 12, 15) CLEAR 8 (8, 9) ./>...
  • Page 7: Disassembly

    HCD-EP414 SECTION 3 DISASSEMBLY • This set can be disassembled in the order shown below. REAR CABINET CD CABINET SECTION, FRONT PANEL SECTION BASE UNIT CONTROL BOARD, POWER BOARD , MAIN BOARD (BU-K7BD44B) BACK LIGHT BOARD TAPE MECHANISM DECK (CMAL1Z240A)
  • Page 8: Rear Cabinet

    HCD-EP414 Note: Follow the disassembly procedure in the numerical order given. 3-1. Rear Cabinet 1 two screws (+BVTP 3 × 10) 2 four screws (+BVTP 3 × 10) 7 rear cabinet 3 two screws (+BVTP 3 × 10) 5 four screws (+K 3 ×...
  • Page 9: Base Unit (Bu-K7Bd44B)

    HCD-EP414 3-3. Base Unit (BU-K7BD44B) 3 two vibration proof rubbers (PNK) 1 two screws (+PWH 2.6 × 10) 5 base unit (BU-K7BD44B) 4 two vibration proof rubbers (GRN) 2 two screws (+PWH 2.6 × 10) 3-4. CONTROL Board, BACK LIGHT Board 2 four screws (+BVTP 3 ×...
  • Page 10: Tape Mechanism Deck (Cmal1Z240A)

    HCD-EP414 3-5. Tape Mechanism Deck (CMAL1Z240A) 1 w ire (flat type) 8p 2 three screws (+BVTP 3 × 10) 3 tape mechanism deck (CMAL1Z240A) 3-6. Cassette Door Assy 3 cassette door assy claw 1 Open the cassette door assy.
  • Page 11: Power Board, Main Board

    HCD-EP414 3-7. POWER Board, MAIN Board 5 two screws 3 four screws (+BVTP 3 × 10) (+BVTP 4 × 12) 6 MAIN board 2 connector (CN901) 1 connector (AC IN) 4 POWER board...
  • Page 12: Mechanical Adjustments

    HCD-EP414 SECTION 4 MECHANICAL ADJUSTMENTS Precaution Clean the following parts with a denatured alcohol-moistened swab: record/playback heads pinch rollers erase head rubber belts capstan idlers Demagnetize the record/playback head with a head demag- netizer. Do not use a magnetized screwdriver for the adjustments.
  • Page 13: Electrical Adjustments

    HCD-EP414 SECTION 5 ELECTRICAL ADJUSTMENTS RFDC signal waveform CD SECTION VOLT/DIV: 200 mV TIME/DIV: 500 ns Note: 1. CD Block is basically designed to operate without adjustment. There- fore, check each item in order given. 2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated.
  • Page 14 HCD-EP414 Checking Location: – CD BOARD (Conductor Side) – TP (VC) IC103 (DVC) (RFAC) TP (FE) IC101 TP (TE) (RFDC)
  • Page 15: Diagrams

    HCD-EP414 SECTION 6 DIAGRAMS • Circuit Boards Location MAIN board CD board CONTROL board HEADPHONE board POWER board BACK LIGHT board REGULATOR board THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.)
  • Page 16 HCD-EP414 • Waveforms – CD Board – – CONTROL Board – – MAIN Board – IC103 qg (RFAC) IC801 qd (XT2) Q307 collector (Rec mode) (CD Play Mode) 11.3Vp-p 1.1Vp-p 4.8Vp-p 12.3 µ s 30.5 µ s 5V/DIV, 4 µ s /DIV 200mV/DIV, 1 µ...
  • Page 17: Block Diagrams - Cd Section

    HCD-EP414 6-1. Block Diagram – CD Section – FILTER IC101 (1/2) DIGITAL SIGNAL PROCESSOR, DIGITAL FILTER, D/A CONVERTER IC103 56 53 RF AMP, FOCUS/TRACKING ERROR AMP DETECTOR CD +5V PCMD LRCK INTERFACE C2PO RFAC RFAC RFAC ASYMMETRY DIGITAL SUMMING CORRECTION...
  • Page 18: Block Diagrams - Main Section

    HCD-EP414 6-2. Block Diagrams – Main Section – PB/REC EQ AMP J303 IC302 IC303 R CH J301 POWER AUX L OUT L PHONES SYSTEM CONTROLLER TU L OUT R R-CH R-CH IC801 TAPE L CONT F DATA AMP MUTE TUNER UNIT...
  • Page 19: Printed Wiring Boards - Cd Section

    HCD-EP414 6-3. Printed Wiring Boards – CD Section – • See page 15 for Circuit Boards Location. • Semiconductor Location Ref. No. Location D101 IC101 IC102 IC103 Q101 M101 Q102 TP (VC) IC102 M102 IC103 TP (RFAC) TP (DVC) IC101...
  • Page 20: Schematic Diagrams - Cd Section

    HCD-EP414 6-4. Schematic Diagrams – CD Section – • See page 16 for Waveforms. • See page 26 for IC Block Diagrams. JR101 K S M - 2 1 3 E D P M102 M101 CONTROL BOARD CN803...
  • Page 21: Printed Wiring Borads - Main Section

    HCD-EP414 6-5. Printed Wiring Borads – Main Section – • See page 15 for Circuit Boards Location. CONTROL BOARD • Semiconductor CN802 (Page 23) Location Ref. No. Location TUNER PACK D301 D302 * C348 ONLY FOR AEP MODEL D303 D304...
  • Page 22: Schematic Diagrams - Main Section

    HCD-EP414 6-6. Schematic Diagrams – Main Section – • See page 16 for Waveform. • See page 27 for IC Block Diagrams. R136 R225 IC303 LA4663N R125 R226 R126 C217 C117 C216 C116 R236 1200p 1200p 470p 470p J303 R123 R223 2.2k...
  • Page 23: Printed Wiring Boards - Control Section

    HCD-EP414 6-7. Printed Wiring Boards – Control Section – • See page 15 for Circuit Boards Location. 31 30 (FLUORESCENT INDICATOR TUBE) STANDBY IC802 DISPLAY BASS/TREBLE IC801 MAIN BOARD CN303 (Page 21) S800 (OPEN) EXCEPT AEP,AUS TUNER BAND TAPE MAIN...
  • Page 24: Schematic Diagrams - Control Section

    HCD-EP414 6-8. Schematic Diagrams – Control Section – • See page 16 for Waveform. LCD801 C803 0.01 D701 D702 D703 SELS6B14CS-TP5 SELS6B14CS-TP5 SELS6B14CS-TP5 CNP806 CNP807 R832 100k R833 R712 R707 R708 R709 R710 R711 R860 R851 Q808 R835 R834 KRC402-RTK...
  • Page 25: Printed Wiring Boards - Power Section

    HCD-EP414 6-9. Printed Wiring Boards – Power Section – • See page 15 for Circuit Boards Location. 6-10. Schematic Diagrams – Power Section – T902 * D916 - D919 MX: 1N5401 EXCEPT MX: 1N5401M CN902 D920 R901 MAIN 1SS133T-77 BOARD...
  • Page 26 HCD-EP414 • IC Block Diagrams – CD Board – IC101 CXD3017Q IC103 CXA2581N-T4 RW/ROM DC OFST RFDCI – ERROR – DIGITAL CORRECTOR RFDCO DIGITAL ASYMMETRY CORRECTOR OPERATIONAL LRCK AMPLIFIER ANALOG SWITCH PCMD INTERFACE DEMODULATOR – RW/ROM CONVERTER VOFST EMPH XVDD...
  • Page 27 HCD-EP414 – MAIN Board – IC302 BD3881FV IC303 LA4663N OUTPUT OUTPUT + – – INPUT INPUT 1 2 3 6 7 8 9 10 11 12 13 14 15...
  • Page 28: Ic Pin Function Description

    HCD-EP414 6-11. IC Pin Function Description • IC801 LC877356A-51E1 (SYSTEM CONTROLLER) Pin No. Pin Name Description TU MUTE Muting signal output to the tuner MD LED MD LED control signal output (not used) TU DO Data output to the tuner...
  • Page 29 HCD-EP414 Pin No. Pin Name Description TU TUNED Tuner tuned status signal input TA MOTOR Motor control signal output to the tape deck VSS3 — Ground terminal VDD3 — Power supply terminal F DATA Control signal output to the sound processor...
  • Page 30: Exploded Views

    HCD-EP414 SECTION 7 EXPLODED VIEWS NOTE: • -XX, -X mean standardized parts, so they may • The mechanical parts with no reference number The components identified by mark 0 or have some differences from the original one. in the exploded views are not supplied.
  • Page 31: Front Panel Section

    HCD-EP414 7-2. Front Panel Section supplied supplied not supplied supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-4737-142-A DOOR CASSETTE ASSY 4-224-104-41 DAMPER 4-245-034-01 SPRING CASSETTE 1-796-351-51 MECHANISM, SIGNAL CASSETTE 4-245-018-01 HOLDER CASSETTE (CMAL1Z240A) 4-245-032-01 KNOB VOLUME 4-960-167-01 SCREW (3X8) (DIA.10), +WH...
  • Page 32: Cd Cabinet Section

    HCD-EP414 7-3. CD Cabinet Section S800 base unit section (BU-K7BD44B) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark X-4955-942-1 DOOR CD ASSY 4-246-193-01 HOLDER, CHUCK A 4-248-711-01 SPRING CD 4-246-191-01 PLATE, MAGNET 4-245-015-01 CABINET TOP 4-249-238-01 MAGNET (18-30-5)
  • Page 33: Base Unit Section (Bu-K7Bd44B)

    HCD-EP414 7-4. Base Unit Section (BU-K7BD44B) not supplied not supplied supplied not supplied not supplied not supplied not supplied Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 0 607 8-820-221-01 DEVICE,OPTICAL KSM-213EDP 1-757-055-11 WIRE, PARALLEL (FFC) (16 CORE)
  • Page 34: Electrical Parts List

    HCD-EP414 SECTION 8 BACK LIGHT ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the • RESISTORS • Abbreviation parts list may be different from the parts All resistors are in ohms. : Australian model specified in the diagrams or the components...
  • Page 35 HCD-EP414 CONTROL Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks < TRANSISTOR > A-4748-214-A CONTROL BOARD, COMPLETE (E2,E51,MX) A-4748-614-A CONTROL BOARD, COMPLETE (AEP,AUS) Q101 8-729-049-31 TRANSISTOR 2SB710A-RTX ************************* Q102 8-729-920-85 TRANSISTOR 2SD1664-T100-QR 4-245-030-01 HOLDER LCD < RESISTOR >...
  • Page 36 HCD-EP414 CONTROL Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks < TRANSISTOR > R844 1-216-821-11 METAL CHIP 1/16W R845 1-216-821-11 METAL CHIP 1/16W Q805 8-729-054-16 TRANSISTOR KRC402-RTK R846 1-216-821-11 METAL CHIP 1/16W Q806 8-729-034-51 TRANSISTOR KTC3875...
  • Page 37 HCD-EP414 CONTROL MAIN Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks S812 1-786-050-21 SWITCH, KEY BOARD (CD B) C206 1-162-995-11 CERAMIC CHIP 0.022uF S813 1-786-050-21 SWITCH, KEY BOARD (TUNER BAND) C207 1-126-961-11 ELECT 2.2uF 20.00% 50V...
  • Page 38 HCD-EP414 MAIN Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C328 1-126-933-11 ELECT 100uF 20.00% 16V < COIL > C329 1-126-933-11 ELECT 100uF 20.00% 16V C330 1-126-934-11 ELECT 220uF 20.00% 10V L101 1-422-009-13 COIL, AIR-CORE (AEP)
  • Page 39 HCD-EP414 MAIN Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R116 1-216-832-11 METAL CHIP 8.2K 1/16W R228 1-216-821-11 METAL CHIP 1/16W R117 1-216-821-11 METAL CHIP 1/16W R229 1-249-385-11 CARBON 1/6W F R118 1-216-829-11 METAL CHIP 4.7K...
  • Page 40 HCD-EP414 PHONE POWER REGULATOR Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks PHONE BOARD D914 8-719-063-79 DIODE 1N4002B D916 8-719-046-47 DIODE 1N5401M (EXCEPT MX) ************ < CONNECTOR > D916 8-719-902-17 DIODE 1N5401 (MX) D917 8-719-046-47 DIODE 1N5401M (EXCEPT MX)
  • Page 41 HCD-EP414 MEMO...
  • Page 42 HCD-EP414 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision...

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