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Summary of Contents for Happ 40
- Page 1 Installation and Operation Manual HAPP 40 Two Post Single point safety release Clear floor Hydraulic Lift ...
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Page 2: Table Of Contents
HAPP 40 Table o f C ontents Introduction ........................ 5 Hoist operation ...................... 6 ... - Page 3 HAPP 40 Limit switch wiring ................... 29 Electrical w iring – A S3000 ................. 30 ...
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Page 4: Limit Switch Wiring
The pump supplied will likely have the outlet on the opposite side to that required for HAPP 40 giving the impression the hose is too short. This is resolved by swapping ... -
Page 5: Introduction
HAPP 40 Introduction In this manual, contents about safety should be paid special attention. Here are ... -
Page 6: Hoist Operation
HAPP 40 Hoist o peration Safety W arning S ignals Please read Safety Signage carefully, understand and remember them. -
Page 7: Use Of The Hoist
HAPP 40 Use o f t he h oist The lift is used to lift vehicles for inspection, repair and maintenance whose weight 4 Tonne or ... -
Page 8: Safety Notice Points
To use this hoist in a workplace contact HAPP for the WH&S registration kit, you will need your serial number of the hoist. Only hoist owners that have the official HAPP company signed and ... -
Page 9: Hoist Operating Procedures
HAPP 40 Operation • Lift operation by authorized personnel over 18 years only. • Apply the parking brake after positioning the vehicle on the lift. ... -
Page 10: Maintenance
Only HAPP hoists that are registered with HAPP and Workplace Health and Safety are to be used in business premises. In these locations the HAPP registration label will be affixed to the hoist and ... -
Page 11: Defects - Malfunctions
HAPP 40 Defects -‐‑ M alfunctions n case of defects or malfunctions such as jerky lift movement or deformation ... -
Page 12: Specification
HAPP 40 Specification HAPP 4 0 Height o verall 3680 m m ... - Page 13 HAPP 40 Important Do not pre drill holes for anchor bolts based on drawings, always drill anchor bolt holes in situ after mock setup of columns and baseplate. ...
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Page 14: Example Hoist Operation
HAPP 40 Example h oist o peration Arm R estraint Once the disk adapters contact the lift points, operators should check arm restraints ... -
Page 15: Vehicle In Raised Position
HAPP 40 engagement. After raising the lift briefly, stop and check the adaptors for secure ... -
Page 16: Maintenance
HAPP 40 Maintenance The maintenance intervals indicated below apply to average workshop use. The lift should be inspected more frequently for severe use applications. ... - Page 17 HAPP 40 Operational a nd W earing C heck Rubber P ads o f D isk A dapters ...
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Page 18: Troubleshooting
HAPP 40 Troubleshooting Trouble Diagnosis Remedy Main switch off. Turn on main switch. ... -
Page 19: Disposal
HAPP 40 Disposal For disposal at end of working life, drain hydraulic fluid and dispose of fluid and other components through the normal industrial scrap route. No hazardous ... -
Page 20: Installation
HAPP 40 Installation Important- prior to installation: Ensure the hydraulic lines are pulled to the top of the column. And if the limit ... -
Page 21: Installation
HAPP 40 Note: M20 – 20mm anchor bolts are supplied with HAPP hoists. INSTALLATION Important: ... - Page 22 HAPP 40 Carriages must be equal height from the floor before proceeding. 3. With the carriages in equal position from the floor, operators should route ...
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Page 23: Hydraulic Drawing
HAPP 40 Hydraulic D rawing ... -
Page 24: Hydraulic Line Routing
HAPP 40 Hydraulic l ine r outing Hydraulic line routing Important: ... -
Page 25: Balance Cable Routing
HAPP 40 Balance c able r outing Balance cable routing ... -
Page 26: Safety Cable Routing
HAPP 40 Safety c able r outing Ensure that the latch cable is tightened firm but not too tight as to break the eye of ... -
Page 27: Controls
HAPP 40 Controls Power u nit Control unit Controls for operating the lift are: ... - Page 28 HAPP 40 Electrical s ystem The figure below illustrates the electrical connections for the control unit on the ...
- Page 29 HAPP 40 Limit s witch w iring Figure: Limit switch wiring inside wiring of single phase motor. ...
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Page 30: Electrical W Iring - A S3000
HAPP 40 This white connector is used to attach an limit switch to the hoist. In cases where this ... - Page 31 HAPP 40 Wiring of single phase power to motor control unit Limit switch wiring The limit switch does not come with a connector but the pump has one, we have ...
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Page 32: Happ Hoist Summary
the hoist lifts. There are three basic styles of 2 post hoists available from HAPP. Floor plate, Hydraulic and Clear floor styles. ... -
Page 33: Australian And Ce Standards
Australian standards and work cover registration has been performed by a registered engineer at substantial cost to HAPP. This process is detailed involving many calculations and structural assessments of hoist operation involving HAPP and the ... -
Page 34: Site Inspection And Preparation
HAPP 40 Site i nspection a nd p reparation Additional information is available on line in our frequently asked questions page. ... - Page 35 HAPP 40 3. Variation in level across the column mounting surface. The surface that the column is to be mounted to must be level. Measure the level with a ...
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Page 36: Installation
HAPP 40 floor hoist has a cut out sensor bar that will stop any vehicle hitting the cross bar. Its height is normally 3.68m, but in this case the maximum lift height of ... - Page 37 HAPP 40 4. Stand the columns up near the installation point. To stand up the column it is ...
- Page 38 HAPP 40 Figure 1 . P lum l ine f or c olumn i nstallation. ...
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Page 39: Power Unit
HAPP 40 Cutting Direct Cutting Metal sleeve fitting sleeve nut pipe Fixed clip Hydraulic hose Power Hydraulic unit Cylinder hose T-fitting... - Page 40 HAPP 40 Figure: Typical hose (tubing) routing for floor plate hoist 12. F it the safety release cables (single point release models only). The safety ...
- Page 41 HAPP 40 Figure: S ingle p oint r elease c able r outing f or H APP 7 0 f loor p late h oist ...
- Page 42 HAPP 40 13. L ay out and connect the balance cables (wire rope) (not required for HAPP 90). The balance cables are designed to align the levels of the carriage and ...
- Page 43 HAPP 40 Figure: Cable routing for floor plate hoist. 14. I nstall the floor plate. (Floor plate versions only. The floor plate will likely fit ...
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Page 44: Hoist Operation
HAPP 40 20. L ubrication: apply grease to chain and cables, particularly where they contact the wheels. A pply grease and oil/ WD 40 lubricant to the inside of the column ... - Page 45 HAPP 40 Test: Are both columns making the clicking noise?: o I f the slave column is not on single point release models you ...
- Page 46 HAPP 40 5. Balance cable tension Adjusting the balance cables to synchronize the lifting and lowering allows the ...
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Page 47: Happ Installation Frequently Asked Question (Faq)
HAPP 40 HAPP I nstallation F requently a sked q uestion ( FAQ) Additional information is available on line in our frequently asked questions page. ... -
Page 48: What Are The Top Tips For Installing My Hoist
HAPP 40 Clear floor hoists use this limit switch connector provided on the motor (the white connector), it should be disabled on other models. Whilst this is specified in the ... -
Page 49: My Carriage Won't Come Down When I First Lift The Hoist
HAPP 40 My c arriage w on’t c ome d own w hen I f irst l ift t he h oist? ... -
Page 50: Some Customer Customizations
HAPP 40 Some c ustomer c ustomizations Custom d oor p rotection ... -
Page 51: Be Happy And Enjoy Your Happ Hoist
HAPP 40 Be h appy a nd e njoy y our H APP h oist ... -
Page 52: To Our Customers
HAPP 40 To O ur C ustomers We try our best to provide customers with specific ...
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