Buhler P1.3 Installation And Operation Instructions Manual
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Buhler P1.3 Installation And Operation Instructions Manual

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Gas Analysis
Sample gas pumps
P1.3
Installation and Operation Instructions
Original instructions
BE420023
Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen
03/2020
Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20
E-Mail: analyse@buehler-technologies.com
Internet: www.buehler-technologies.com

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Summary of Contents for Buhler P1.3

  • Page 1 Gas Analysis Sample gas pumps P1.3 Installation and Operation Instructions Original instructions BE420023 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen 03/2020 Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 E-Mail: analyse@buehler-technologies.com Internet: www.buehler-technologies.com...
  • Page 2 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 Internet: www.buehler-technologies.com E-Mail: analyse@buehler-technologies.com Read this instruction carefully prior to installation and/or use. Pay at- tention particularly to all advises and safety instructions to prevent in- juries.

  • Page 3: Table Of Contents

    11.3 Protection marking...................................... 29 11.4 Feed curve.......................................... 29 11.5 Dimensions P1.3 (115 V / 230 V) .................................. 30 11.6 Dimensions P1.3 (24 V DC / 12 V DC) ................................ 30 11.7 Dimensions P1.3E (all voltages).................................. 31 12 Attached documents ........................................ 32 BE420023 ◦ 03/2020 Bühler Technologies GmbH...

  • Page 4: Introduction

    (e.g. cooler, analyser, filter, flow regulator, etc.) to ensure compliance with the tem- perature classes. The P1.3 sample gas pump is not suitable for liquids. It may be operated at an ambient temperature range from 0 °C to 50 °C. Outdoor installation and operation prohibited.

  • Page 5: Especially Iecex/Atex

    On the type plate you will find the order number as well as the 13-digit product key. This number is a code where each digit (x) describes a certain feature: 00 Product feature Basic model P1.3 ATEX, IECEx, US/Canada Motor voltage 230 V 50 Hz 0,48 A 115 V 60 Hz 0,84 A...

  • Page 6: Type Plates

    NOTICE Limitations The P1.3 pumps can pump non-flammable gaseous media and flammable gaseous me- dia that are probably not explosive in normal operation (sampling from zone 2). Sampling gas from zone 2 is generally forbidden if the gas flow leads to a dangerous electro-static charge in the bellow / pump body (also see the “Operation”...
  • Page 7 P1.3 For applications in which the sample gas is still damp, condensate can form in the pipelines and in the pump body. In such cases, the pump body must be mounted in a hanging position (see point “Conversion to pump body pointing down”).

  • Page 8: Safety Instructions

    P1.3 2 Safety instructions 2.1 Important advice This unit may only be used if: – the product is being used under the conditions described in the operating- and system instructions, used according to the nameplate and for applications for which it is intended. Any unauthorized modifications of the device will void the warranty provided by Bühler Technologies GmbH,...

  • Page 9: General Hazard Warnings

    P1.3 2.2 General hazard warnings Installation into a complete system can pose new hazards on which the manufacturer of this sample gas pump has no bearing. If necessary, perform a risk assessment of the complete system this product will be installed into.
  • Page 10 P1.3 DANGER Explosion hazard Life and explosion risk may result from gas leakage due to improper use. a) Use the devices only as described in this manual. b) Regard the process conditions. c) Check tubes and hoses for leakage. DANGER Adiabatic compression (explosion hazard)! In case of adiabatic compression, high gas temperatures may occur.

  • Page 11: Transport And Storage

    P1.3 3 Transport and storage The products should be transported only in its original packaging or a suitable replacement. When not in use, protect the equipment against moisture and heat. Keep it in a covered, dry and dust-free room at a temperat- ure of -20 °C to +40 °C.

  • Page 12: Installation And Connection

    Sample gas pump P1.3 is a built-in unit and must be operated within an enclosure that provides sufficient protection against touching live or moving parts (fan) (IP54). Ingress of water or dust and dirt must be prevented.

  • Page 13: Installation

    P1.3 4.2 Installation CAUTION Damage to the device Protect the device, especially the gas inlets and tubes, against dust, falling parts and ex- ternal impact. Use suitable rubber-metal buffers when installing to mounting plates. We recommend buffers with a diameter or 10 mm, a height of 10 mm and a shore hardness of 70.

  • Page 14: Conversion To Pump Body Pointing Down

    P1.3 4.3.1 Conversion to pump body pointing down Loosen the 3 Torx screws (M3x8) on the front cover (Torx T10). Remove the cover. Loosen and remove the 4 Torx screws (M4x6) on the console (Torx T20). Carefully turn the pump unit 180°.

  • Page 15: Connecting The Gas Lines

    P1.3 4.4 Connecting the gas lines A minimum of 20 cm of tubing or piping must be installed between the sample gas pump and other system elements installed in the gas outlet according to the flow chart (e.g. cooler, analyser, filter, flow regulator, etc.) to ensure compliance with the tem- perature classes.

  • Page 16: Electrical Connections

    P1.3 4.4.1.2 Monitoring measures when conveying flammable and/or toxic gasses Conveying flammable and/or toxic gasses further requires continuous monitoring of the sample gas pump during operation. This can be done as follows (1) or (2). Flow rate monitor before the pump’s gas inlet and after the gas outlet. A sudden reduction of the suction volume / flow volume ahead of the pump and consistent or suddenly increased flow volume after the pump indicates a defective bellow (the pump can convey ambient air suctioned in due to the tear).
  • Page 17 The electrical connection of type P1.3 (115 V/230 V) is made with the help of flat connectors size 6,3 mm. Sample gas pumps of type P1.3 (12 V DC/24 V DC) and P1.3E (all voltages) are delivered as standard with a 3 m connecting cable. It is essential to connect the protective earth conductor to the marked protection earth terminal. At model P1.3E (115 V/230 V) the protective earth has to be connected to the green/yellow wire of the connection cable (see Fig.

  • Page 18: Operation And Control

    Install particle filtration with an appropriately fine filter ahead of the pump gas input. Sampling explosive gaseous media (max. zone 2) with P1.3 / P1.3E pumps is prohibited if the gas flow results in an incendive electrostatic charge in the bellow / pump body (pro-...

  • Page 19: Switching On The Sample Gas Pump

    P1.3 5.1 Switching on the sample gas pump Before switching on the unit, check: – the hose- and electrical connections are not damaged and correct installed. – no parts of the sample gas pump have been removed (e.g. cover). – the gas inlet and outlet of the sample gas pump are not closed.

  • Page 20: Maintenance

    P1.3 6 Maintenance Maintenance work on the device must be carried out in non hazardous area and cooled state. In particular cleaning work with pressurized air must only be carried out in an non hazardous area. During maintenance, remember: – The equipment must be maintained by a professional familiar with the safety requirements and risks.

  • Page 21: Maintenance Plan

    P1.3 DANGER Explosion hazard due to incorrect replacement of components The replacement of the components requires carefulness. Inexpert operation could lead to explosion. If you feel uncertain about any details of the operation, please bear in mind that the re- placement should be done by the manufacturer only.

  • Page 22: Inspecting The Bellow

    P1.3 6.2 Inspecting the bellow NOTICE When following preventive maintenance according to the maintenance plan, a crack in the bellows is a rare malfunction, but cannot be completely eliminated. NOTICE If the bellow cracked, turn the pump off immediately! NOTICE If flammable gases (even above upper explosion limit (UEL)) or toxic gases are supplied, continuous monitoring of the pump is mandatory.

  • Page 23: Replacing The O-Ring On The Bypass Valve (Optional)

    P1.3 Inlet valve Outlet valve To assemble the sample gas pump, perform the steps in reverse order. When tightening the inlet and outlet valves be sure to ob- serve the required tightening torque of max. 1 Nm. CAUTION! Tightening the valves more will permanently deform the pump body, requiring replacement.

  • Page 24: Replacing The Bellow

    P1.3 6.6 Replacing the bellow To replace the bellow carefully unscrew it from the connecting rod counter clockwise. Be sure not to lose any installed shims. Before reinstalling the bellow be sure it is not damaged. Reinstall hand tight in reverse order.

  • Page 25: Cleaning The Pump Console

    P1.3 6.9 Cleaning the pump console DANGER Electrostatic charge (Spark formation) Clean plastic parts and labels with damp cloth only. Inflame of dust If the device is used in dust ambiance, remove the layer from the components regularly. Also remove the dust layer in areas difficult to access.

  • Page 26: Service And Repair

    P1.3 7 Service and repair This chapter contains information on troubleshooting and correction should an error occur during operation. Repairs to the unit must be performed by Bühler authorised personnel. Please contact our Service Department with any questions: Tel.: +49-(0)2102-498955 or your agent If the equipment is not functioning properly after correcting any malfunctions and switching on the power, it must be inspected by the manufacturer.

  • Page 27: Spare Parts And Accessories

    P1.3 7.2 Spare parts and accessories Please also specify the model and serial number when ordering parts. Upgrade and expansion parts can be found in our catalog. Available spare parts: Spare part Item no. Pos. in spare parts drawing 42/018-Z03-01-2...

  • Page 28: Disposal

    P1.3 8 Disposal Dispose of parts so as not to endanger the health or environment. Follow the laws in the country of use for disposing of elec- tronic components and devices during disposal. Bühler Technologies GmbH BE420023 ◦ 03/2020...

  • Page 29: List Of Chemical Resistance

    P1.3 9 List of chemical resistance The wetted materials of your device are printed on the type plate. Formula Substance Concentration Teflon® PCTFE PEEK PVDF FFKM Viton® PTFE COCH Acetone Benzene Chlorine 10 % wet Chlorine 97 % Ethane Ethanol...

  • Page 30: User Book (Please Make Copies)

    P1.3 10 User book (Please make copies) Maintained on Unit no. Operating hours Remarks Signature Bühler Technologies GmbH BE420023 ◦ 03/2020...

  • Page 31: Appendices

    50 °C 70 °C flammable 50 °C 11.3 Protection marking P1.3 Atex FM16ATEX0018X II 3G Ex nA nC IIC T4…T3 Gc II 3/3G c IIC T3/T4 X (Examined by Bühler Technologies GmbH) P1.3 IECEx IECEx FMG 16.0012X Ex nA nC IIC T4…T3 Gc P1.3 US/Canada...

  • Page 32: Dimensions P1.3 (115 V / 230 V)

    11.6 Dimensions P1.3 (24 V DC / 12 V DC) The P1.3 (24 V DC / 12 V DC) sample gas pump may be connected by standard 3 m connecting cable. 30 Bühler Technologies GmbH BE420023 ◦ 03/2020...

  • Page 33: Dimensions P1.3E (All Voltages)

    P1.3 11.7 Dimensions P1.3E (all voltages) The P1.3E sample gas pump may be connected by standard 3 m connecting cable. without accessories: Pump head rotated Connection cable with accessories: BE420023 ◦ 03/2020 Bühler Technologies GmbH...

  • Page 34: Attached Documents

    P1.3 12 Attached documents – Spare parts and assembly drawing: 42/018-Z03-01-2 – Certificates: FM16Atex0018X; IECEx FMG16; FM16CA0191X; FM16US0414X – Declaration of Conformity: KX420013 – RMA – Decontamination statement Bühler Technologies GmbH BE420023 ◦ 03/2020...
  • Page 35 Bezeichnung Description Bezeichnung Description Pos. Pos. Grundtr ger base angel Motor BLDC mit Stecker motor bldc with plug Grundtr ger Geh use base angel enclosure Feder spring Grundtr ger BLDC base angel bldc Erdungsblech protective ground sheet 1d Grundtr ger Geh use BLDC base angel enclosure bldc DIN 85 M4x6 DIN 85 M4x6 Pumpenkonsole...
  • Page 36 Equipment or Protective systems intended for use in Potentially Explosive Atmospheres - Directive 2014/34/EU Type Examination Certificate No: FM16ATEX0018X Equipment or protective system: P1.3 Sample Gas Pumps (Type Reference and Name) Name of Applicant: Bühler Technologies GmbH Address of Applicant: Harkortstraße 29...
  • Page 37 230Vac sample gas pumps have internal self resetting thermal protection built into the motor. Model Code Structure: 4230abc1def00. P1.3 Sample Gas Pump. a = Motor voltage: 1, 2, 3 or 4. b = Pump head position: 1 or 2.
  • Page 38 SCHEDULE to Type Examination Certificate No. FM16ATEX0018X Test and Assessment Procedure and Conditions: This Type Examination Certificate is the result of testing of a sample of the product submitted, in accordance with the provisions of the relevant specific standard(s), and assessment of supporting documentation.
  • Page 39 2020-04-02 Applicant: Bühler Technologies GmbH Harkortstaβe 29 40880 Ratingen Germany Equipment: P1.3 Sample Gas Pumps Optional accessory: Type of Protection: Type 'n' Marking: Ex nA nC IIC T4 Gc Approved for issue on behalf of the IECEx J. E. Marquedant...
  • Page 40 IECEx Certificate of Conformity Certificate No.: IECEx FMG 16.0012X Page 2 of 4 Date of issue: 2020-04-02 Issue No: 2 Manufacturer: Bühler Technologies GmbH Harkortstaβe 29 40880 Ratingen Germany Additional manufacturing locations: This certificate is issued as verification that a sample(s), representative of production, was assessed and tested and found to comply with the IEC Standard list below and that the manufacturer's quality system, relating to the Ex products covered by this certificate, was assessed and found to comply with the IECEx Quality system requirements.This certificate is granted subject to the conditions as set out in IECEx Scheme Rules, IECEx 02 and Operational Documents as amended...
  • Page 41 The P1.3 sample gas pump carry gases from various processes to analyzers. The gas circuit typically has additional analysis components such as sample gas probe, filter, flow meter, cooler, etc. The sample gas pump P1.3 consists of the main components the pump head and motor.
  • Page 42 IECEx Certificate of Conformity Certificate No.: IECEx FMG 16.0012X Page 4 of 4 Date of issue: 2020-04-02 Issue No: 2 DETAILS OF CERTIFICATE CHANGES (for issues 1 and above) Addition of gas sample covers to the DC 12VDC and 24VDC motors...
  • Page 43 CERTIFICATE OF CONFORMITY HAZARDOUS LOCATION ELECTRICAL EQUIPMENT PER CANADIAN REQUIREMENTS Certificate No: FM16CA0191X Equipment: P1.3 Sample Gas Pumps (Type Reference and Name) Name of Listing Company: Bühler Technologies GmbH Address of Listing Company: Harkortstraße 29 40880, Ratingen, Germany The examination and test results are recorded in confidential report number:...
  • Page 44 The P1 sample gas pumps are available as 12Vdc, 24Vdc, 115Vac, 60Hz or 230Vac, 50Hz. The 115Vac and 230Vac sample gas pumps have internal self resetting thermal protection built into the motor. The P1.3 sample gas pump is for hazardous locations and the P1.1 sample gas pump is for the US and Canada general pupose non-hazardous locations.
  • Page 45 SCHEDULE Canadian Certificate Of Conformity No: FM16CA0191X Test and Assessment Procedure and Conditions: This Certificate has been issued in accordance with FM Approvals Canadian Certification Scheme. Schedule Drawings A copy of the technical documentation has been kept by FM Approvals. Certificate History Details of the supplements to this certificate are described below: Date...
  • Page 46 CERTIFICATE OF CONFORMITY HAZARDOUS (CLASSIFIED) LOCATION ELECTRICAL EQUIPMENT PER US REQUIREMENTS Certificate No: FM16US0414X Equipment: P1.3 Sample Gas Pumps (Type Reference and Name) Name of Listing Company: Bühler Technologies GmbH Address of Listing Company: Harkortstraße 29 40880, Ratingen, Germany The examination and test results are recorded in confidential report number:...
  • Page 47 The P1 sample gas pumps are available as 12Vdc, 24Vdc, 115Vac, 60Hz or 230Vac, 50Hz. The 115Vac and 230Vac sample gas pumps have internal self resetting thermal protection built into the motor. The P1.3 sample gas pump is for hazardous locations.
  • Page 48 SCHEDULE US Certificate Of Conformity No: FM16US0414X This Certificate has been issued in accordance with FM Approvals US Certification Requirements. Schedule Drawings A copy of the technical documentation has been kept by FM Approvals. Certificate History Details of the supplements to this certificate are described below: Date Description April 2016...
  • Page 49 Produkt / products: Messgaspumpe / Sample gas pump Typ / type: P1.3 Die Produkte werden entsprechend der derzeitig gültigen Atex-Richtlinie innerhalb der internen Fertigungskontrolle folgendermaßen gekennzeichnet: The products are marked according to the currently valid Atex directive during internal control of production: II 3/3 G Ex h IIC T3/T4 Gc X Kennzeichnung unter Berücksichtigung des...
  • Page 50 RMA-Formular und Erklärung über Dekontaminierung RMA-Form and explanation for decontamination RMA-Nr./ RMA-No. Die RMA-Nummer bekommen Sie von Ihrem Ansprechpartner im Vertrieb oder Service./ You may obtain the RMA number from your sales or service representative. Zu diesem Rücksendeschein gehört eine Dekontaminierungserklärung. Die gesetzlichen Vorschriften schreiben vor, dass Sie uns diese Dekontaminierungserklärung ausgefüllt und unterschrieben zurücksenden müssen.
  • Page 51 Dekontaminierungserklärung DE000011 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen 01/2019 Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 E-Mail: service@buehler-technologies.com Internet: www.buehler-technologies.com...

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