Netafim NETAJET 4G Installation Manual
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Netafim NETAJET 4G Installation Manual

Netafim NETAJET 4G Installation Manual

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NETAJET
4G
™
INSTALLATION MANUAL
V 002.01 - DECEMBER 2020

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Summary of Contents for Netafim NETAJET 4G

  • Page 1 NETAJET ™ INSTALLATION MANUAL V 002.01 - DECEMBER 2020...
  • Page 3 TAKES THE GREATEST POSSIBLE CARE IN DESIGNING AND PRODUCING BOTH ITS PRODUCTS AND THE ASSOCIATED DOCUMENTATION, THEY MAY STILL INCLUDE FAULTS. ™ NETAFIM WILL NOT ACCEPT RESPONSIBILITY FOR DAMAGE RESULTING FROM THE USE OF NETAFIM'S PRODUCTS OR THE USE OF THIS MANUAL. ™ NETAFIM RESERVES THE RIGHT TO MAKE CHANGES AND IMPROVEMENTS TO ITS PRODUCTS AND/OR THE ASSOCIATED DOCUMENTATION WITHOUT PRIOR NOTICE.

  • Page 4: Table Of Contents

    CONTENTS Use of symbols Introduction General instructions Safety instructions Safety instructions when using acid/chemicals Description Features Highlights Advantages Operating principle Main components Analog dosing channel Dual dosing channel Capabilities Service Maintenance Add-ons Dimensions Weights Modes Main parts of the NetaJet™ 4G and its infrastructure BP PL mode BP ST mode High-flow mode...
  • Page 5 CONTENTS Continued Recommended flow meter pulse rate Electrical preparation Installation Unpacking and placement Hydraulic installation Electrical installation System operation Preparations for running the NetaJet™ 4G Running the NetaJet™ 4G Dosing calibration Calculation of dosing channel opening percentage Simulation with a 10-liter (2-US-gallon) bucket of water Calibration of the NetaJet™...

  • Page 6: Use Of Symbols

    USE OF SYMBOLS The symbols used in this manual refer to the following: WARNING Contains instructions aimed at preventing bodily injury or direct damage to the crops, the NetaJet™ 4G and/or the infrastructure. CAUTION Contains instructions aimed at preventing unwanted system operation, installation or conditions that, if not followed, might void the warranty.

  • Page 7: Introduction

    INTRODUCTION CAUTION Read the safety instructions section before beginning installation of the NetaJet™ 4G dosing unit. General instructions • Installation must be performed by authorized technicians only. • Refer to your supervisor if problems occur during the installation procedure. • Installation should be performed on a hard, leveled floor or on a flat, hard, leveled plate.

  • Page 8: Safety Instructions When Using Acid/Chemicals

    Immediately after each injection of any of the fertilizer combinations above, flush the NetaJet™ 4G with clean water for at least 2 minutes. In case of doubt regarding the use of any combination of fertilizers, contact your local Netafim™ representative.

  • Page 9: Description

    DESCRIPTION Features • The NetaJet™ 4G realizes Netafim’s “grow more with less” concept. Based on Netafim’s unique Nutrigation™ technology, it controls the amount of water and fertilizers used, optimizing resource utilization for each specific crop and soil/substrate type. • The NetaJet™ 4G is extremely accurate and reliable, preventing water and fertilizer waste while reducing environmental pollution.

  • Page 10: Analog Dosing Channel

    DESCRIPTION Analog dosing channel The NetaJet™ 4G is the first fertilizer-dosing system equipped with Netafim's unique innovative analog dosing channel. The analog dosing channel is the long-awaited solution for very accurate and reliable EC/pH control for Nutrigation™ of high-value greenhouse crops.

  • Page 11: Capabilities

    • High pressure: 5.8 - 7.5 bar (84.0 - 108.5 PSI) For main line pressures lower than 2.5 bar (36.5 PSI), consult Netafim™. NetaJet™ 4G modes fed by a storage tank The water level in the storage tank should not be higher than 5 meters (16.4 feet) above the NetaJet™ 4G inlet.

  • Page 12: Dimensions

    NETAJET 4G BP PL DESCRIPTION Dimensions External dimensions Mode NetaJet™ 4G external dimensions (W/D/H*) Package dimensions (W/D/H**) BP PL BP ST 123/90/134 cm (48/35.5/53") 131/112/158 cm (52/44/62") High-flow Octa - 8-channel IL PL 112/125/134 cm (44/49/53") 142/142/158 cm (56/56/62") IL ST *The height varies by ±1 cm (±0.5") according to the adjustment of the legs.

  • Page 13: Modes

    DESCRIPTION Modes • BP PL: Bypass system for pressurized-line water source; 5 dosing channels (see page • BP ST: Bypass system for storage-tank water source; 5 dosing channels (see page • High-flow: High-flow bypass system for pressurized-line water source; 5 dosing channels (see page Octa - 8-channel: Bypass system for pressurized-line water source;...

  • Page 14: Bp Pl Mode

    Standard: 2.5-5.8 bar (36.5-84.0 PSI) • High pressure: 5.8-7.5 bar (84.0-108.5 PSI) For main line pressures lower than 2.5 bar (36.5 PSI), consult Netafim™. Dosing channels: Accommodates a wide variety of highly accurate dosing channels for fertilizer and concentrated/diluted acid: •...
  • Page 15 DESCRIPTION BP PL mode - typical setup NetaJet™ 4G Schematic diagram Legend Dosing channel Scope of delivery Direction of flow Main part list on page 13 4G INSTALLATION MANUAL 15 NETAJET ™...

  • Page 16: Bp St Mode

    Optional - Concentrated acid channel, 50 l/h (13 GPH) Total fertilizer/acid suction capacity - up to 3000 l/h (792 GPH). Controller: NMC-Pro (Operation with third-party controllers is optional. Consult Netafim™.) EC/pH: Precise single or dual monitoring and control - selectable by customer.
  • Page 17 DESCRIPTION BP ST mode - typical setup NetaJet™ 4G Schematic diagram Legend Dosing channel Scope of delivery Direction of flow Main part list on page 13 4G INSTALLATION MANUAL 17 NETAJET ™...

  • Page 18: High-Flow Mode

    Optional - Concentrated acid channel, 50 l/h (13 GPH) Total fertilizer/acid suction capacity - up to 5000 l/h (1320 GPH). Controller: NMC-Pro (Operation with third-party controllers is optional. Consult Netafim™.) EC/pH: Precise single or dual monitoring and control - selectable by customer.
  • Page 19 DESCRIPTION High-flow mode - typical setup NetaJet™ 4G Schematic diagram Legend Dosing channel Scope of delivery Direction of flow Main part list on page 13 4G INSTALLATION MANUAL 19 NETAJET ™...

  • Page 20: Octa - 8-Channel Mode

    The Octa mode (8 dosing channels) includes 3 dual dosing channels. There are fertilizer combinations that should never be used in any concentration in the dual dosing channel! (see CAUTION, page 8) Controller: NMC-Pro (Operation with third-party controllers is optional. Consult Netafim™.) EC/pH: Precise single or dual monitoring and control - selectable by customer.
  • Page 21 DESCRIPTION Octa - 8-channel mode - typical setup NetaJet™ 4G Schematic diagram Legend Dosing channel Dual dosing channel (see page Scope of delivery Direction of flow Main part list on page 13 4G INSTALLATION MANUAL 21 NETAJET ™...

  • Page 22: Il Pl Mode

    Optional - Concentrated acid channel, 50 l/h (13 GPH) Total fertilizer/acid suction capacity - up to 2000 l/h (528 GPH). Controller: NMC-Pro (Operation with third-party controllers is optional. Consult Netafim™.) EC/pH: Precise single or dual monitoring and control - selectable by customer.
  • Page 23 DESCRIPTION IL PL mode - typical setup NetaJet™ 4G Schematic diagram Legend Dosing channel Scope of delivery Direction of flow Main part list on page 13 4G INSTALLATION MANUAL 23 NETAJET ™...

  • Page 24: Il St Mode

    Optional - Concentrated acid channel, 50 l/h (13 GPH) Total fertilizer/acid suction capacity - up to 2000 l/h (528 GPH). Controller: NMC-Pro (Operation with third-party controllers is optional. Consult Netafim™.) EC/pH: Precise single or dual monitoring and control - selectable by customer.
  • Page 25 DESCRIPTION IL ST mode - typical setup NetaJet™ 4G Schematic diagram Legend Dosing channel Scope of delivery Direction of flow Main part list on page 13 4G INSTALLATION MANUAL 25 NETAJET ™...

  • Page 26: On-Site Preparations

    ON-SITE PREPARATIONS Infrastructure requirements In order to enable the operation of the NetaJet™ 4G it is essential to meet the specific requirements for each mode such as main line pressure and infrastructure conditions. See the relevant mode description (pages 14-24). NOTE To ensure flow rate stability, the consumption of the different irrigation shifts should be as equal as possible.

  • Page 27: The Fertilizer/Acid Tanks And Lines

    ON-SITE PREPARATIONS The fertilizer/acid tanks and lines For the setup of the fertilizer/acid tanks and lines, the following components should be installed: Items of the fertilizer/acid tanks and lines Component Specifications Fertilizer/acid stock tank Between 1 and 6 fertilizer/acid solution stock tanks Manual valve (fertilizer) A manual ball valve on each fertilizer/acid line at the stock tank outlet Fertilizer/acid filter...

  • Page 28: Location Of Inlet, Outlet And Fertilizer/Acid Line Connectors

    ON-SITE PREPARATIONS Location of inlet, outlet and fertilizer/acid line connectors - cm (in) BP PL mode BP ST mode Inlet Inlet 16.6 16.6 (6.5) (6.5) fertilizer/acid lines fertilizer/acid lines Outlet Outlet connectors connectors (3.9) (3.9) (3.9) (3.9) (3.9) (3.9) (3.9) (3.9) High-flow mode Octa mode...

  • Page 29: Recommended Flow Meter Pulse Rate

    US gal/pulse Up to 6 Up to 88 6-60 88-1000 *Compatible with Netafim™ NMC controllers. In cases where the NetaJet™ 4G is to be controlled by a third-party controller, consult Netafim™. Electrical preparation Mains connection CAUTION Only qualified electricians are permitted to perform electrical installations! The following components must be provided for the installation: •...

  • Page 30: Installation

    INSTALLATION Unpacking and placement Check the ShockWatch label attached to the packaging and ensure the indicator is white. If the indicator is red - follow the instructions on the ShockWatch label. Using forklift, place the NetaJet™ 4G package close to the irrigation system. Carefully open the packaging.

  • Page 31: Electrical Installation

    INSTALLATION Before connecting the flexi-tube, thread a stainless steel band clamp on each flexi-tube hose. Heat the tip of each flexi-tube hose in boiling water to make it flexible for insertion. Connect the flexi-tube hose from the fertilizer lines to the hose-nozzle-insert connectors of the dosing channels ensuring 1⁄2 meter (1.7 feet) of transparent, chemical- resistant, reinforced PVC water hose with an internal...

  • Page 32: System Operation

    SYSTEM OPERATION NOTE The following procedure describes the operations that should be performed, regardless of the type of controller in use. For the operation of a specific controller interface, see the enclosed Controller Manual. Preparations for running the NetaJet ™ For NetaJet™...

  • Page 33: Running The Netajet™ 4G

    SYSTEM OPERATION Calibration of EC and pH sensors Calibrate the EC and pH sensors (see the enclosed EC/pH Transducer Manual). CAUTION Do not operate the NetaJet™ 4G if the manual isolation valves installed at the inlet and outlet of the system are closed! ATTENTION Unions tend to get loose during transit.
  • Page 34 (see the enclosed Controller Manual) If there is any problem during the process, see Troubleshooting in the NetaJet™ 4G User Manual provided with the NetaJet™ 4G and downloadable at https://www.netafim.com/en/digital-farming/netbeat/Fertigation/netajet/ 34 NETAJET 4G INSTALLATION MANUAL...

  • Page 35: Dosing Calibration

    DOSING CALIBRATION The process of calibrating the NetaJet™ 4G dosing channels is carried out in three stages: 1. Calculation of dosing channel opening percentage To finely calibrate the NetaJet™ 4G dosing channels in order to achieve homogeneous and stable dosing, perform the following calculation for each dosing channel (fertilizers and acids) to determine the amount of suction reduction needed to attain the required fertilizer/acid flow rate.
  • Page 36 DOSING CALIBRATION Note the required dosing ratio of each fertilizer solution and the dosing ratio of the acid solution (if used). Fill a bucket with 10 liters (2 US gallons) of the client's supply water (without fertilizer or acid). Measure the EC and the pH levels of the water in the bucket using calibrated portable sensors. EXAMPLE Supply water (without fertilizer or acid) 0.3 Using a measuring tube or a syringe, take a dose from each fertilizer solution and from the acid solution (if...

  • Page 37: Calibration Of The Netajet™ 4G While Irrigating

    DOSING CALIBRATION With the controller set to operate according to EC/pH values - if the EC and pH values measured in the bucket are within a range of ±30% deviation from the target values, the system will be able to correct them automatically.
  • Page 38 After completing the calibration process, fill in the NetaJet™ 4G Hydraulic Conditions Checklist (User Manual, page 45) in three copies. Make sure to fill in all the boxes in the reference row. The NetaJet™ 4G User Manual is provided with the NetaJet™ 4G and downloadable at https://www.netafim.com/en/digital-farming/netbeat/Fertigation/netajet/ 38 NETAJET 4G INSTALLATION MANUAL...

  • Page 39: System Calibration

    The calibration process involves checking the pressure at several points on the NetaJet™ 4G and readjusting the system pressure regime. Contact your local Netafim™ representative for guidance. Each mode has between 2 to 3 points to attend to. At each point there is a pressure gauge and a valve (PSV or PRV) to adjust.
  • Page 40 SYSTEM CALIBRATION BP PL mode IL PL mode Back view Back view High-flow and Octa modes Front view Back view BP ST mode IL ST mode Back view Back view 40 NETAJET 4G INSTALLATION MANUAL ™...

  • Page 41: Commissioning

    After completing the calibration process, the NetaJet™ 4G is ready for commissioning. Familiarize the client with the NetaJet™ 4G, the user manual (provided with the NetaJet™ 4G and downloadable at https://www.netafim.com/en/digital-farming/netbeat/Fertigation/netajet/) and the accompanying documents and emphasize the following points: •...

  • Page 42: Warranty

    If the installation was not reported or was reported later than 30 days from the date of installation, Netafim™ will warrant the NetaJet™ 4G for a period of 18 months from the date of production, according to its serial number.
  • Page 44 GROW MORE WITH LESS WWW.NETAFIM.COM...

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