Page 1 sales@artisantg.com artisantg.com (217) 352-9330 | Visit our website - Click HERE...
Page 2 Cash Media Dispenser Version 4 Service Manual...
Page 3 Please contact the following address giving the order number of this manual in your message: Address: WINCOR NIXDORF International GmbH Handbuchredaktion R&D ACT 12 D - 33094 Paderborn Germany Fax: +49 (0) 52 51 693-62 09 E-mail : manuals.hardware@wincor-nixdorf.com...
Page 4 Cash Media Dispenser Version 4 Service Manual January Edition 2014...
Page 5 Copyright © Information and trademarks © WINCOR NIXDORF International GmbH 2014 All rights, including rights of translation and rights of reproduction by reprinting, copying or similar methods, even of parts, are reserved. Any violations give rise to a claim for damages.
Page 6 Contents/Abbreviations ....Introduction ........Cash Components ......Sensors/actuators/transport paths Troubleshooting ......Removal/Installation ....... Maintenance and Service ....Appendix ......... Index ..........01750060162 D Cash Media Dispenser Version 4 - Service Manual...
Page 7 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 8: Table Of Contents
CMD-V4 output direction horizontal Rearload .......... 2-3 CMD-V4 output direction vertical Frontload ..........2-4 CMD-V4 output direction vertical Rearload ..........2-5 CMD-V4 1-cassette with single dispensing unit ........2-6 Vertical Cash Media Dispenser (VCMD) ..........2-7 Functional components and controls ............2-8 CMD-V4 ....................
Page 9 Inserting the cassette ................2-39 Closing the cassette ................2-39 Inserting the cassette ................ 2-40 Cassette initialization ................... 2-44 Determining the reference value ..............2-44 CMD-V4 ....................2-45 VCMD ..................... 2-46 Function test ....................2-47 CMD-V4 ....................2-47 VCMD ..................... 2-47 General ....................
Page 10 1-cassette housing without dispensing unit (VCMD) ......2-86 1-cassette housing with one dispensing unit (VCMD) ......2-87 Single dispensing unit with DDU (CMD-V4 or VCMD) ......2-88 Single dispensing unit without DDU (CMD-V4 or VCMD) ...... 2-89 Double dispensing unit with DDU (CMD-V4 or VCMD) ......2-90 Double dispensing unit without DDU (CMD-V4 or VCMD) .....
Page 11 Views ......................2-113 CMD-V4 shutter ..................2-113 CMD-V5 shutter ..................2-116 Function ..................... 2-118 Banknote removal area CMD-V4 ............2-119 Banknote removal area CMD-V5 ............2-119 Meaning of the hybrid photosensors ............ 2-120 Pin assignment ..................2-121 Maintenance ....................2-121 Technical Data ...................
Page 12 Rear of paper web ................2-177 USB pin assignment ................2-178 Sensors and electromechanical components ........... 3-1 CMD-V4 with horizontal output transport RL ..........3-1 CMD-V4 with vertical output transport ............3-2 VCMD with vertical output ................3-3 Meaning of abbreviations and symbols ............3-4 Electrical elements ...................
Page 13 Processes in the VCMD (schematic) ............3-17 Withdrawal ....................3-18 Bundle reject ....................3-19 Single reject ....................3-20 Processes in the CMD-V4 ................. 3-21 Start-up behavior ..................3-21 Controller test ..................3-21 Firmware test ..................3-21 Memory reset ..................3-21 Determination of the device type ............
Page 14 Checking the rear output transport ............ 4-37 Checking the front output area ............4-40 Serial Number Recognition ................4-41 Removal/Installation of Components ............5-1 Pulling out/pushing in the CMD-V4 ..............5-2 Pulling out/pushing in the VCMD ..............5-2 CMD controller ....................5-3 CMD-V4 ....................5-3 VCMD .......................
Page 15 Shutter ProCash 2350xe / USB ..............5-45 Shutter ProCash 5000 (mini) ............... 5-46 Adjusting the shutters .................. 5-47 Distributor board ..................5-48 CMD-V4 ....................5-48 Quadruple rack ................. 5-48 1-cassette housing ................5-50 VCMD ..................... 5-52 Dispensing units ..................5-54 CMD-V4 ....................
Page 16 Approved maintenance materials ............. 6-7 Appendix ....................... 7-1 Technical data ....................7-1 Cash Media Dispenser CMD-V4 without output transport ......7-1 Vertical Cash Media Dispenser VCMD vertical output ......7-2 CMD-V4 stacker ..................7-2 Stacker and output transport VCMD ............7-3 Output transport CMD-V4 .................
Page 17 Contents Standard cassette Basic/Midrange .............. 7-16 Compact cassette Basic/Midrange .............. 7-16 Standard cassette High End ................ 7-17 Compact cassette High End ................ 7-17 Reject / retract cassette ................7-18 Returning, recycling and disposing of used units and consumables ..7-20 Pin assignments ..................
Page 18 Data Set Ready Committee for Data Terminal Ready Standardization) Clock Generator Clutch Electromagnetic Clutch EEPROM Electrical Erasable Programmable CMD-V4 Cash Media Read Only Memory Dispenser Version 4 Intruder alarm system CMD-V5 Cash Media Dispenser Version 5 European Union CMOS Complementary Metal...
Page 19 Abbreviations GmbH Limited liability company Personal Computer (system unit of the device) Ground Print Contrast Sensitivity Programmable Logic Device High PROM Programmable Read Only Horizontal Dispense Memory Module Photosensor Hexadecimal Photosensor Dispense (sensor for dispensing process) Infrared Photosensor Empty (cassette empty sensor) Power up test KDIAG Components Diagnostics Random Access Memory...
Page 20 Abbreviations Thermal printer Transistor-Transistor- Logic Transmitted Data Uninterruptible Power Supply Universal Serial Bus Under-counter VCMD Vertical Cash Media Dispenser Wincor Nixdorf International GmbH I-XIII 01750060162 D Cash Media Dispenser Version 4 - Service Manual...
Page 21 Abbreviations I-XIV Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 22: Introduction
Introduction This service manual has been compiled for authorized Service personnel only. The operating and installation instructions and the service manual of the base device should also be read since certain details are only described in these instructions. Symbols used in this manual Text following a dash represents an item in a list.
Page 23: Important Safety Instructions
Important Safety Instructions Introduction Important Safety Instructions Please read the following notes carefully before conducting any work on the device. Be careful not to injure your head when the customer panel or the operating unit door are lifted up! Be careful not to injure your head when the customer panel is raised! Be careful not to injure your head when the operating unit door is lifted up! Make sure no water/liquids (e.g.
Page 24 Introduction Important Safety Instructions Note the warning and information labels on the device. Unless otherwise stated, grasp the components only by the green ledge when handling them. The device is equipped with a safety-tested power cable. The. which must be connected only to a suitable grounded outlet. Always hold the plug when removing the power cable.
Page 25 (e. g. EMA connection, relay panel for external features). Only use cleaning agents approved by WINCOR NIXDORF International GmbH for cleaning and maintenance (see chapter "Maintenance and service").
Page 26 Introduction Important Safety Instructions Start-up Before operating the device, remove all parts inside of it which secure its components during transportation or check whether they have been removed (see info sheet supplied with the device). 01750060162 D Cash Media Dispenser Version 4 - Service Manual...
Page 27: Structure Of The Manual
In the chapter "Description of the components" is a description of the essential funtions of the individual components of the Cash Media Dispenser. The chapter "Start-up" is about the initialization of the CMD-V4. This is followed by several chapters that describe the sensors/actuators and the courses in the CMD-V4.
Page 28: Supplementary Documentation
Introduction Structure of the manual Supplementary documentation Instruction manuals in several languages are available for the operation of the base devices, which contain also a description about the CMD. These manuals can be ordered from our print partner. They are also available in the intranet.
Page 29: Description Of The Device
Cash Media Dispenser (CMD) or the Vertical Cash Media Dispenser (VCMD), respectively. The CMD-V4 is the replacement for the AZM-NG. The CMD-V4 and the AZM- NG are software-compatible but not hardware-compatible. The VCMD is the replacement for the SAT BBA UT. The VCMD and the SAT BBA UT are are software-compatible but not hardware-compatible.
Page 30 (Frontload/Rearload) and because of a variable number of dispensing units (up to 6 cash-out cassettes and one reject/retract cassette). The CMD-V4 consists of the following components depending on the features in the device: Stacker with or without single reject...
Page 31 Description of the device Introduction The VCMD consists of the following components depending on the features in the device: Stacker and output transport with single reject 1-cassette with single dispensing unit 2-cassette with double dispensing unit CMD controller Cash-out and reject cassette 1-10 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 32: Device Overview And Operation
Device Overview and Operation Device overview 01750060162 D Cash Media Dispenser Version 4 - Service Manual...
Page 33: Cmd-V4 Output Direction Horizontal Frontload
Device overview Device Overview and Operation CMD-V4 output direction horizontal Frontload 1 Double dispensing unit with DDU 9 Reject / retract cassette 2 Quadruple rack 10 Status display 3 4-cassette distributor board 11 Function key 4 Double dispensing unit 12 Cash-out cassette 1...
Page 34: Cmd-V4 Output Direction Horizontal Rearload
Device Overview and Operation Device overview CMD-V4 output direction horizontal Rearload 1 Output transport horizontal RL 9 Reject / retract cassette 2 Double dispensing unit with DDU 10 Status display 3 Quadruple rack 11 Function key 4 4-cassette distributor board...
Page 35: Cmd-V4 Output Direction Vertical Frontload
Device overview Device Overview and Operation CMD-V4 output direction vertical Frontload 1 Stacker 9 Reject / retract cassette 2 Double dispensing unit with DDU 10 Status display 3 Quadruple rack 11 Function key 4 4-cassette distributor board 12 Cash-out cassette 1...
Page 36: Cmd-V4 Output Direction Vertical Rearload
Device Overview and Operation Device overview CMD-V4 output direction vertical Rearload 1 Output transport vertical RL 9 Reject / retract cassette 2 Double dispensing unit with DDU 10 Status display 3 Quadruple rack 11 Function key 4 4-cassette distributor board...
Page 37: Cmd-V4 1-Cassette With Single Dispensing Unit
The following illustration shows three 1-cassette housings with a single dispensing unit with double note detection unit (DDU) and two single dispensing units. The CMD-V4 with 1-cassette housing can be supplied in all of the configurations that are also available for the 4-cassette housing (see preceding illustrations).
Page 38: Vertical Cash Media Dispenser (Vcmd)
Device Overview and Operation Device overview Vertical Cash Media Dispenser (VCMD) 1 Operating unit (folded up 8 Cassette release tab(s) to the side) 9 Cash-out cassette 5 2 Cassette handle(s) 10 Cash-out cassette 4 3 Release handle stacker 11 Cash-out cassette 3 and output transport (SAT) 12 Cash-out cassette 2 4 VCMD handle...
Page 39: Functional Components And Controls
Device overview Device Overview and Operation Functional components and controls CMD-V4 1 Release lever 2 Status indicator (two 7-segment displays, first digit at the top) 3 Function key Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 40: Vcmd
Device Overview and Operation Device overview VCMD 1 Status indicator (two 7-segment displays) 2 Function key 3 Safety shield 01750060162 D Cash Media Dispenser Version 4 - Service Manual...
Page 41: Serial Number Recognition
Serial Number Recognition Serial number detection can be optionally configured in the CMD-V4 for specific countries. The bank note is registered by the CMD-V4 and an image of the note is transmitted to the product-specific software. This prepares the data for evaluating the serial numbers on the notes.
Page 42 Device Overview and Operation The cassettes 1 Pull-back handle 9 Cassette lid 2 Banknote rail 10 Refill notes 3 Slide for low cash sensor 11 Latching button (optional) 12 Free space for denomination 4 Pressure carriage 13 Free space for cassette label 5 Blue/green tamper indicator 14 Cassette handle 6 Sealing device...
Page 43: Reject / Retract Cassette
The cassettes Device Overview and Operation Reject / retract cassette CMD-V4 Banknotes from failed or trial dispensing are generally stored in an unordered manner in the reject box of the reject/retract cassette. Banknotes from the customer, e.g. banknotes not removed by the customer, are stored in the retract box of the reject/retract cassette.
Page 44: Vcmd
Device Overview and Operation The cassettes VCMD The reject cassette used with the VCMD does not have a retract box. Banknotes from failed or trial dispensing are generally stored in an unordered manner in the reject box of the reject cassette. The reject cassette is available in different versions.
Page 45: Avoidance Of Problems And Damage
The cassettes Device Overview and Operation Avoidance of problems and damage Safety instructions Make sure that cash-out or reject/retract cassettes are not damaged or dropped during storage and transport. In particular, make sure that the gearwheel at the front of the reject/retract cassette is not damaged during storage and transport.
Page 46: Removing The Cassette
ProCash device, chapter "Basic Operation", section "Calling the product-specific software"). Open the safe door (see the operating manual of the base device). The cassettes from the CMD-V4 can be removed as follows: Press the green releasing tab on the right side of the cassette (1).
Page 47: Vcmd
The cassettes Device Overview and Operation VCMD Before cassettes can be removed, the current transaction must be terminated as defined. The procedure for removing the reject/retract cassettes and for cash- out cassettes is the same. Before removing a cash-out cassette always remove the reject / retract cassette first.
Page 48: Cassette Transportation
Device Overview and Operation The cassettes Cassette transportation Make sure that cassette(s) are not damaged during transport. It is therefore important to note the following instructions: Do not allow cassette(s) to fall – Do not toss cassette(s) – Transport cassette(s) only in its/their original position during –...
Page 49: Opening The Cassette
The cassettes Device Overview and Operation Opening the cassette The procedure for opening cash-out cassettes and reject/retract cassettes is the same. Remove the cassette (see section "Removing the cassette"). Cassette without lock Remove the sealing if there is one (1). Turn the green locking/release lever in the arrow direction (2) and lift the cassette lid in the arrow direction (3).
Page 50: Emptying The Reject/Retract Cassette
Device Overview and Operation The cassettes Emptying the reject/retract cassette CMD-V4 Remove and open the cassette (see section "Opening the cassette"). Remove the banknotes from the cassette's reject compartment. To empty the retract box, push the green lever in the direction indicated (1) as far as possible and hold it down.
Page 51: Vcmd
The cassettes Device Overview and Operation VCMD Remove and open the cassette (see section "Opening the cassette"). Remove the banknotes from the cassette's reject compartment. 2-20 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 52: Setting The Low Cash Sensor
Device Overview and Operation The cassettes Setting the low cash sensor As an option, the cash-out cassettes can be equipped with a low cash sensor. With this function, a microswitch reports to the connected device that the cassette contains only a certain quantity of banknotes. To set the sensor to the desired minimum banknote quantity, proceed as follows: Remove and open the cassette (see section "Opening the cassette").
Page 53: Setting The Note Width
The cassettes Device Overview and Operation Setting the note width The note width has to be set before the cassette is used for the first time or when a different currency or denomination is used in the cassette. Remove and open the cassette (see section "Opening the cassette"). Removing the banknotes Press the green latching button (1) while sliding the pressure carriage...
Page 54: Disengaging The Banknote Rails
Device Overview and Operation The cassettes Disengaging the banknote rails Pull up the horizontal tab (1) at the end of the banknote rail to lift the catch (2) above the crosspiece underneath the tab. At the same time, push against the shoulder (3) with the thumb of your other hand in the direction of the cassette handle.
Page 55 The cassettes Device Overview and Operation Insert the tip of a screwdriver in the opening of the banknote rail (1) and use it as a lever to move the rails in the arrow direction (2). Disengaging the banknote rail – note width less than 110 mm (4.33") If the banknote rail is set to a banknote width of less than 110 mm (4.33"), proceed as follows: Pull up the horizontal tab (1) at the end of the banknote rail to lift the catch...
Page 56: Inserting The Banknote Rail
Device Overview and Operation The cassettes Inserting the banknote rail In the following representations, a note width of 133 mm (5.24") is assumed, resulting in a rail setting at 135 mm (5.31") on the scale. The left rail and the right banknote rails are removed in the same way. Slide the protruding end of the rail (1) under the lower edge of the pull-back handle if necessary and press the rail...
Page 57 The cassettes Device Overview and Operation The banknote rail is correctly inserted if the desired setting is placed in the small cutout (1) and the rail is correctly hooked in (2). The tab of the rail (1) must lie flat on the crosspiece.
Page 58 Device Overview and Operation The cassettes Examples for setting the banknote rail: Dispensing end Side of cassette handle Note width 133 mm (5.24") - banknote rail is set to 135 mm (5.31") on the scale Note width 137 mm (5.40") - banknote rail is set to 140 mm (5.51") on the scale Inserting the banknote rail –...
Page 59: Setting The Banknote Height
The cassettes Device Overview and Operation Setting the banknote height Press the two catches (1) inwards and remove the inset (2) in the direction of the center of the cassette lid. 2-28 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 60 If you have no information concerning the size of the banknotes used, measure the banknotes in millimeters. Round up this value in mm to the next higher value on the scale (CMD-V4) or to the next one higher than that (VCMD) and place the insert in that position.
Page 61: Attaching Denomination Labels To Cmd Cassettes
The cassettes Device Overview and Operation Attaching denomination labels to CMD cassettes The denomination labels are attached to the cash-out cassette after adjusting the width and height of the note. Remove the corresponding denomination labels (1) from the carrier material and attach them to the corresponding cash-out cassette (shown in the illustration here).
Page 62: Filling The Cash-Out Cassette
Device Overview and Operation The cassettes Filling the cash-out cassette Replenishment of the cash-out cassettes includes the following steps: Preparing the cash-out cassette Preparing the banknote bundles Inserting banknote bundles In general, all banknotes corresponding to the requirements of the national bank are suitable for use in the cash-out cassette.
Page 63 The cassettes Device Overview and Operation Remove the cash-out cassette from the CMD-V4 (see section "Removing the cassette"). Place the cash-out cassette (1) on the loading aid as shown in the picture, and open the cassette lid (see the section "Opening the cassette").
Page 64: Preparing The Banknote Bundles
Device Overview and Operation The cassettes Preparing the banknote bundles Check the banknotes for damage before you put them into the cash-out cassettes. Sort out the damaged banknotes and/or remove clips, needles or other foreign objects. The following banknotes should be rejected: torn, glued, folded, creased, stapled or clipped banknotes.
Page 65: Inserting Banknote Bundles
The cassettes Device Overview and Operation Inserting banknote bundles Also follow the instructions for filling the cash-out cassette on the inside of the cassette lid. General refill notes Remove any existing bank wrappers made of paper, plastic or rubber before inserting the banknote bundle.
Page 66 Device Overview and Operation The cassettes New and used banknote bundles If you use new and used banknote bundles in one cassette, always insert the bundles with the used banknotes into the cassette first. Then insert the bundles with the new banknotes after you separated them at the cut edges (see the section "Preparing the banknote bundles").
Page 67 The cassettes Device Overview and Operation Always insert banknote bundles which are bent horizontally by their packaging into the cash-out cassette in such a way that the side of the bundle bulging out is pointing towards the pressure carriage. Remove the banknote bundles from the packaging, fan the banknotes and put them into the cassette as shown in the picture.
Page 68: Special Comments For Deformed Banknotes
Device Overview and Operation The cassettes Special comments for deformed banknotes Possible deformation of banknotes Type A: Type B: Type C: Bulge near the S-shaped bulge Wavy-shaped bulge hologram Type A: Turn the bundle so that the deformed corner of the banknote is pointing towards the dispensing side and not towards the pressure carriage.
Page 69 The cassettes Device Overview and Operation Type C: If the bundle has a wavy shape as a result of being tied, turn it so that the deformed corners are pointing towards the end from which the banknotes are dispensed and not towards the pressure carriage.
Page 70: Inserting The Cassette
Device Overview and Operation The cassettes Inserting the cassette The procedure for inserting cash-out cassettes and reject/retract cassettes is the same. Closing the cassette If the cassette does not have a lock, you must close the cassette lid (1) and turn the green locking and release lever (2) to the left.
Page 71: Inserting The Cassette
Turn the locking/release lever to the left or lock the cassette with the key (see section "Closing the cassette"). Push the cassette back into the CMD-V4 in one uninterrupted motion until it audibly latches into place. Wait for the single beep confirming the correct pressure build-up in the cassette.
Page 72 Device Overview and Operation The cassettes VCMD Only cassettes with a blue cover are suitable for the vertical operation of the VCMD. Normally the tamper indicator (1) is always green. If the indicator is blue, the cassette has been tampered with or has been forced open. To switch the tamper indicator to green, proceed as follows: Unlock the cassette using the key and/or turn the locking/release lever to the left.
Page 73 The cassettes Device Overview and Operation Holding the cassette grip, insert the cassette slowly and evenly into the VCMD (see arrow). Do not jerk the cassette while inserting it and never permit it to fall into the VCMD from above! Fold the cassette grip down in the arrow direction.
Page 74 Device Overview and Operation The cassettes Press the cassette downward with the “ click ” flat of your hand (see arrow) until the locking/unlocking key engages audibly. If a triple signal tone sounds instead of a single tone, remove the cassette and check the contents of the cash-out cassette (see the instructions in the section "Filling the cash-out cassette").
Page 75: Cassette Initialization
Cassette initialization Device Overview and Operation Cassette initialization The initialization of the cassettes is necessary in case of new types of banknotes or cassettes. With the initialization the system will be informed about the cassette number, the currency and the denomination of the banknotes.
Page 76: Cmd-V4
Device Overview and Operation Determining the reference value CMD-V4 Pull the CMD-V4 as far as possible out of the safe by the green release lever (see chapter "Removal and installation", section "Pulling out/pushing in the CMD-V4"). If the release lever jams and you cannot pull out the CMD-V4, it is imperative that you consult the chapter "Troubleshooting".
Page 77: Vcmd
Determining the reference value Device Overview and Operation VCMD Pull the VCMD out of the safe as far as possible (consult the operating manual of the basic device). Open the stacking compartment, remove the banknotes from the clamp stacking position and count them. The quantity of dispensed banknotes must be the same as the one reported by the product-specific software.
Page 78: Function Test
Press the function pushbutton on the CMD controller (see also the section "Functional components and controls") to start test runs and to reset the CMD-V4. To start a test function, the CMD-V4 must be in normal operating mode. '00' or '14' is then shown on the status display.
Page 79: General
Description of the function Normal mode Return to normal mode (not a function). Reset The CMD-V4 or VCMD is powered up while '—' is displayed on the status indicator (for approx. 10 seconds). If an error is detected which prevents or...
Page 80 Deactivation of If the safe door is open and encryption DES_CLEAR_BUTTON=Y, then the encryption between the CMD-V4 and the system unit (PC) is deactivated. 01750060162 D Cash Media Dispenser Version 4 - Service Manual...
Page 81 Function test Device Overview and Operation 2-50 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 82: Description Of The Components
Description of the Components Memory chip (EEPROM) In order to ensure the highest level of compatibility between the individual hardware components and the firmware, the relevant components have been equipped with an EEPROM that contains information about the mechanical (FCKM) and electronic (FCKE) hardware variant. These are physically mounted to the respective component.
Page 83: Cassette Handling
EUR. Release date The release date of the bank notes contains an additional 4-digit ID (YYMM of the edition). This allows the CMD-V4 or VCMD to process notes with the same nominal value but different note properties. Denomination This value determines the denomination of the bank note (8-digit).
Page 84: The Cmd Controller Or Vcmd Controller
CMD-V4 or VCMD. The data transfer between system unit and CMD-V4 or VCMD takes place either via USB or RS232C interface. The transfer parameters for the RS232C interface are determined automatically.
Page 85 FIFO depth of 64 bytes. If more than 64 bytes are to be transferred to or from the CMD-V4 or VCMD, the data is split into 64-byte blocks and sent separately. Any packet that contains less than 64 bytes of data is known as a short package.
Page 86 The CMD controller or VCMD controller The above image shows the component side of the CMD controller without cover. The CMD controller controls all of the processes in the CMD-V4 or VCMD and the communication to the higher-order system unit.
Page 87 The CMD controller or VCMD controller Description of the Components Firmware The loadable firmware CMD_V4_0.bin is stored in a Flash-PROM. In standard mode, it is outwardly AZM-NG-compatible. A USB-capable KDIAG is required for updating the firmware through the USB interface. In principle, updating also continues to be possible through the serial interface (insofar as the corresponding socket is available), but the USB plug must however be pulled from the controller in order to do this.
Page 88: Position Of The Function Groups
Description of the Components The CMD controller or VCMD controller Position of the function groups CMD-V4 1 Two 7-segment displays 3 Jumper field 2 Function key 01750060162 D Cash Media Dispenser Version 4 - Service Manual...
Page 89: Vcmd
The CMD controller or VCMD controller Description of the Components VCMD 1 Two 7-segment displays * 3 Jumper field 2 Function key * * The display or the buttons can also be led through to the outside. 2-58 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 90: Connector Arrangement On The Cmd Controller
Description of the Components The CMD controller or VCMD controller Connector arrangement on the CMD controller Connector Description Mechanical thickness sensor Shutter Transport module V.24 interface on the PC USB interface on the PC Door switch and security switch in the safe V.24 interface Special electronics module 24 V voltage supply...
Page 91 The CMD controller or VCMD controller Description of the Components Connector Description Clamp motors Motor and lift magnets on the stacker / left and right side cover EEPROM on the stacker Hall sensors on the stacker Hybrid photosensors and photosensors on the Single Reject Hybrid photosensors and photosensors on the stacker / left side cover Dispensing unit...
Page 92: Logical Interface
Description of the Components The CMD controller or VCMD controller Logical interface All of the commands from the higher-order system to the CMD or VCMD and answers from the CMD or VCMD to the higher-order system follow the master- slave principle. This means that the CMD or the VCMD does not send any spontaneous messages.
Page 93 The CMD controller or VCMD controller Description of the Components Command Description Transport: Bundle Reject Transport: Close shutter Transport: Output cash Transport: Open shutter Transport: Offer cash Transport: Cash retract without storage Transport: Cash retract with storage Transport: Shutter Test Transport: Target = Stop Over DDblank Cancel...
Page 94 Description of the Components The CMD controller or VCMD controller Command Description DGblank Determine reference value Key test Request Initial Value Load line code Switch encryption off Load transport key Transparent ChipCard access Software transfer: Activate booter Software transfer: Data Software transfer: Firmware 'HASH' Software transfer: Read firmware ID Set the real-time clock...
Page 95: Control Block
CMD controller. This component has one standard endpoint (EP0) and a maximum of six additional endpoints (EP1 – EP6). Information regarding the control procedure and the data structure can be found in the software manual for the CMD-V4. 2-64 Cash Media Dispenser Version 4 - Service Manual...
Page 96: Serial Interface
The meaning of the status displays can be found in the chapter "Troubleshooting". Function key In certain cases it is advisable to check whether the CMD-V4 or VCMD is ready to operate without using further help tools. In addition, a function button is located on the controller below the status display.
Page 97: Photosensor Logic Board
The CMD controller or VCMD controller Description of the Components Photosensor logic board The photosensor logic span the generation and control of the photosensor LED transmission current and the measurement of the receive voltage of the phototransistors. When the photosensor parameters are initiated automatically, the optimum values for transmit current and gain of the evaluation logic are determined for each photosensor.
Page 98: Measurement Of The Banknotes With The Multiple-Note Detection Unit
Measurement of the banknotes with the multiple- note detection unit The multiple-note detection unit (DDU) in the CMD-V4 is located in the upper dispensing unit (or in the dispensing unit at the very front with the VCMD). The dispensed notes deflect two tracer levers equipped with magnets during the transport.
Page 99: Component Control
The CMD controller or VCMD controller Description of the Components Component control Dispensing unit control The dispensing unit control is divided into: Logic for dispensing clutches, retaining spring magnets and cassette stepper motors Photosensors for dispensing sensors and cassette empty sensors Pressure measurement including cassette available sensor The control for a maximum of two double dispensing units and two single dispensing units or for a maximum of six single dispensing units is to be found...
Page 100: Cassette Control
Description of the Components The CMD controller or VCMD controller Cassette control Note contact pressure The pressure is generated by a stepper motor. After the required value is achieved with a current of approx. 0.8 A, it switches to the holding current of approx.
Page 101: Safety Switch
The safety switch monitors the start position of CMD; if the CMD is pulled out of the safe, it will be put out of operation. Locking switch (CMD-V4 only) If the dispenser is not fully inserted into the safe (status display <09>), the FW prevents the clamp moving to the vertical cash-out position by querying the locking switch.
Page 102: Extension Board For Procash 5000 (Mini)
Description of the Components The CMD controller or VCMD controller Extension board for ProCash 5000 (mini) The extension board (01750068065) is used in connection with the ProCash 5000 (mini) and is used to control the additional CMD status display and the left-hand and right-hand user guidance on the operating panel. This is utilized only when the ProCash 5000 (mini) has been supplied without a system unit (PC).
Page 103: The Stacker
The Stacker Description of the Components The Stacker CMD-V4 The stacker with retract function is on the upper rack. The stacker serves all output types. The configuration depends on the output transport. The single reject function is installed in countries outside of the European Union.
Page 104 Description of the Components The Stacker A bundle output from the stacking position of the clamp is controller by the routing disk. The clamp is closed with the help of the routing disk. The clamp transports the bundle, guided in gear tracks, to the respective position.
Page 105: Stacker Eeprom For The Cmd-V4
The Stacker Description of the Components Stacker EEPROM for the CMD-V4 The EEPROM is physically mounted to the stacker (in the area of the stacker wheel). The device version (e.g. single reject) is stored in it, if it cannot be stored electronically.
Page 106: Vcmd
Description of the Components The Stacker VCMD This device version has an altered stacker and output transport. The function of the single reject is always available. Any questioned ('bad') note that is detected is removed by the single reject switch. All 'good' notes are made available as a bundle in the stacking compartment via the stacker wheel.
Page 107: Serial Number Recognition
The logic board is installed on the side on the stacker. Power is supplied through the CMD-V4. The control and data linkage is carried out directly on the system unit (PC) via USB. The product-specific software controls the complete sequence of the serial number detection.
Page 108: Output Transport
Description of the Components Output transport Output transport The output transport differs, depending on the device version. The following illustration shows a output transport for a Rearload device with horizontal output. The output transport is secured to the stacker (only with horizontal output) and is controlled via the CMD controller.
Page 109: Shutter
Shutter Description of the Components Shutter The shutter is a bank note cover flap which is controlled with the CMD controller. 2-78 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 110: Shutter Anti Cash Trapping
Description of the Components Shutter Anti Cash Trapping Shutter Anti Cash Trapping The Shutter Anti Cash Trapping is a bank note cover flap which is controlled with the CMD controller. The shape of the shutter flap is intended as a mechanical measure to prevent the attachment of a trapping device in front of the bank note cover flap.
Page 111: Vbk Shutter
VBK shutter Description of the Components VBK shutter The shutter is a bank note cover flap which is controlled with the CMD controller. The attachment of a trapping device in front of the bank note cover flap is intended to be detected by means of sensor systems. Two different procedures are deployed for this purpose.
Page 112: The Dispensing Unit
The dispensing unit The dispensing unit CMD-V4 With the CMD-V4, each user can select the right device configuration for his requirements by choosing between different models (Indoor/Outdoor, Frontload/Rearload) and among a variable quantity of dispensing units (1-6). The multiple-note detection unit must be positioned in the top dispensing unit.
Page 113: Quadruple Rack Without Dispensing Units (Cmd-V4)
The dispensing unit Description of the Components Quadruple rack without dispensing units (CMD-V4) 2-82 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 114: 4-Cassette Housing With Double Dispensing Unit And 4-Cassette Distributor Board (Cmd-V4)
Description of the Components The dispensing unit 4-cassette housing with double dispensing unit and 4-cassette distributor board (CMD-V4) Each quadruple rack consists of four cassette mountings and at least one double dispensing unit with a multiple-note detection unit. The second double dispensing unit without a multiple-note detection unit is then used if more than two cassettes are configured.
Page 115: 2-Cassette Housing Without Dispensing Unit (Vcmd)
The dispensing unit Description of the Components The pressure of the banknotes on the extractor shaft is evaluated with a pressure sensor. The note dispensing proceeds by means of downward friction. The dispensing unit extracts only one note at a time from the cash-out cassette and transports it to the stacker.
Page 116: 2-Cassette Housing With One Double Dispensing Unit And 2-Cassette Distributor Board (Vcmd)
Description of the Components The dispensing unit 2-cassette housing with one double dispensing unit and 2-cassette distributor board (VCMD) Each 2-cassette housing consists of two cassette mountings and one double dispensing unit. The multiple-note detection unit must always be in the dispensing unit at the very front.
Page 117: 1-Cassette Housing Without Dispensing Unit (Vcmd)
The dispensing unit Description of the Components 1-cassette housing without dispensing unit (VCMD) 2-86 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 118: 1-Cassette Housing With One Dispensing Unit (Vcmd)
Description of the Components The dispensing unit 1-cassette housing with one dispensing unit (VCMD) Each 1-cassette housing consists of one cassette mounting and one dispensing unit with a multiple-note detection unit. The pressure of the banknotes on the extractor shaft is evaluated with a pressure sensor.
Page 119: Single Dispensing Unit With Ddu (Cmd-V4 Or Vcmd)
The dispensing unit Description of the Components Single dispensing unit with DDU (CMD-V4 or VCMD) 2-88 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 120: Single Dispensing Unit Without Ddu (Cmd-V4 Or Vcmd)
Description of the Components The dispensing unit Single dispensing unit without DDU (CMD-V4 or VCMD) 01750060162 D Cash Media Dispenser Version 4 - Service Manual...
Page 121: Double Dispensing Unit With Ddu (Cmd-V4 Or Vcmd)
The dispensing unit Description of the Components Double dispensing unit with DDU (CMD-V4 or VCMD) 2-90 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 122: Double Dispensing Unit Without Ddu (Cmd-V4 Or Vcmd)
Description of the Components The dispensing unit Double dispensing unit without DDU (CMD-V4 or VCMD) A pendulum dispensing shaft is installed for the note dispensing. The drive of the extractor shaft is provided by the central motor as well as a magnetic coupling for each extractor shaft.
Page 123: Adjustment Eccentric
A. If a replace dispensing unit is supplied, its maximum setting is If the double dispenses from a single cassette in the CMD-V4 become more frequent, the V gap on the corresponding dispensing unit can be decreased by increasing both eccentrics (respectively to left and right of the shaft) by one step, e.g.
Page 124: Photosensors In The Dispensing Unit (Cmd-V4 Or Vcmd)
Description of the Components The dispensing unit Photosensors in the dispensing unit (CMD-V4 or VCMD) The message PSE (Photosensor empty (cassette empty message)) is triggered if there are no longer any banknotes in the cassette. The photosensor ray is guided back to the receiver in the dispensing unit through a prism in the pressure carriage of the cassette.
Page 125: The Reject/Retract Cassette (Cmd-V4 Or Vcmd)
The Reject/Retract cassette (CMD-V4 or VCMD) Description of the Components The Reject/Retract cassette (CMD-V4 or VCMD) Only cassettes with a blue cover are suitable for the vertical operation of the VCMD. The Reject/Retract cassette contains two separate compartments into which the notes can be brought using the software controls.
Page 126 Description of the Components The Reject/Retract cassette (CMD-V4 or VCMD) The reject cassette corresponds to the greatest extent possible to the Reject/Retract cassette, except for the fact that the retract compartment is omitted at the factory. Only the reject cassette is used with the VCMD. The term Reject/Retract cassette is used for both types in the following.
Page 127 The Reject/Retract cassette (CMD-V4 or VCMD) Description of the Components Reject/Retract cassette opened (CMD-V4) 2-96 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 128 Description of the Components The Reject/Retract cassette (CMD-V4 or VCMD) Reject cassette opened (VCMD) 01750060162 D Cash Media Dispenser Version 4 - Service Manual...
Page 129: The Cash-Out Cassettes
The cash-out cassettes Description of the Components The cash-out cassettes Only cassettes with a blue cover are suitable for the vertical operation of the VCMD. The cash-out cassette is available in two versions. The standard version is equipped with a motorized pressure carriage. The VCMD version is equipped with braking strips.
Page 130 Description of the Components The cash-out cassettes Cash-out cassette standard 01750060162 D Cash Media Dispenser Version 4 - Service Manual...
Page 131 Description of the Components Cash-out cassette opened (VCMD) In principle, the cash-out cassettes of the CMD-V4 and the VCMD are of identical construction. The stack of notes of the cassette receive a pressure to start to the dispensing area through the vertical operation of the VCMD. Two braking strip are integrated in front of the dispensing area which reduce the pressure on the notes in combination with the pressure springs in the cover.
Page 132 If the tamper indicator shows 'green' and the visor of the cassette is closed, then the cassette can be deployed in the CMD-V4 or VCMD. Cash dispensing transactions can be carried out. The tamper indicator can be reset by rotating the release lever or the lock.
Page 133 The cash-out cassettes Description of the Components 2-102 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 134: Start-Up
Start-up Initial start-up During the initial start-up of the CMD-V4 (Cash Media Dispenser) or of the VCMD (Vertical Cash Media Dispenser, respectively), perform the following operations in the stated sequence: 1. Set the cash-out cassettes to the bank note size if they were not preset in the factory 2.
Page 135: Start-Up After Component Replacement
You should perform the following steps if you have replaced a component in the CMD-V4 or the VCMD: 1. Initialization of the CMD-V4 or VCMD 2. Set the cash-out cassette to the bank note size if there was no presetting in...
Page 136: Electric Adjustments Cmd-V4 Or Vcmd
(CMD-V4 only) * Initialization of the photosensors with removed cassettes, the photosensors should not be covered (KDIAG: DXM) ** Remove and reinsert the cassette with switched-on CMD-V4 or VCMD (running operation, no active withdrawal). *** Reference value determination with initialized/deployed cassettes with genuine money (KDIAG menu 'Device' ->...
Page 137: Jumper Settings On The Cmd Or Vcmd Controller
Electric adjustments CMD-V4 or VCMD Start-up Jumper settings on the CMD or VCMD controller Position of the jumper field on the controller 1 Jumper field on the CMD or VCMD controller 2-106 Cash Media Dispenser Version 4 - Service Manual...
Page 138 Start-up Electric adjustments CMD-V4 or VCMD The 10-digit jumper field beneath the status display controls the following settings: Jumper Designation Open Connected DOOR Do not heed the Heed the door switch during door switch during encryption encryption SCOP Reserve (may not be connected) Jump A Set standard line parameter (19200,8,2,ODD);...
Page 139: Default Settings
Electric adjustments CMD-V4 or VCMD Start-up Default settings Jumper connected Battery Jumper connected on one side (on one PIN only) DOOR (option for activating DOOR) 2-108 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 140: Setting The Cassettes To The Banknote Size
Start-up Setting the cassettes to the banknote size Setting the cassettes to the banknote size Read in this connection the sections "Setting note width" and "Setting note height" in the chapter "Device overview and operation". Fill the cassettes with genuine money and push them in After the device was switched on and no error occurred, the cash-out cassettes need to be filled with genuine money.
Page 141 Genuine money test Start-up 2-110 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 142: Shutter Cmd Horizontal
Shutter CMD horizontal Shutter CMD V4 horizontal RL 01750053690 Shutter CMD V4 horizontal FL 01750056960 Shutter horiz. 8x CMD RL 01750166395 Shutter horiz. 8x CMD FL 01750166396 Shutter horiz. VBK 8x CMD RL 01750187300 Shutter_CMD_V4_horiz._RL_VBK 01750192728 Shutter_CMD-V4_horiz._FL_VBK 01750193245 01750060162 D Cash Media Dispenser Version 4 - Service Manual...
Page 143: Installation
Installation Shutter CMD horizontal Installation The shutter closes the cash output area of the Cash Media Dispenser (CMD) component and consists of the following components: Shutter flap Drive mechanism with DC motor, gear mechanism and interlock mechanism 1 photo sensor for the provisioning of a note bundle to the output 1 photo sensor for the monitoring of the money withdrawal Connector board with two hybrid photo sensors to control of the shutter flap Both versions (Frontload and Rearload) differ only in the so called 'ramp' in the...
Page 144: Views
Shutter CMD horizontal Views Views CMD-V4 shutter Rearload version view Frontload version view 1 Ramp 3 Prism for the PS 28 2 Prism for the PS 27 01750060162 D Cash Media Dispenser Version 4 - Service Manual...
Page 145 Views Shutter CMD horizontal The structure of the shutter is shown with the Rearload version as an example. The shutter structure is exactly the same in the Frontload version. 1 Electronics board 6 Gear mechanism cover 2 Connection plug 7 Prism for the PS 27 3 Motor connection (-) 8 Prism for the PS 28 4 Motor connection (+)
Page 146 Shutter CMD horizontal Views 1 Moving and latching mechanism 5 Motor connection (-) (left) 6 Motor connection (+) 2 Switching flag for DPS 11 7 Hybrid photosensor DPS 10 3 Switching flag for DPS 10 8 Hybrid photosensor DPS 11 4 Drive shaft for shutter flap 01750060162 D Cash Media Dispenser Version 4 - Service Manual...
Page 147: Cmd-V5 Shutter
Views Shutter CMD horizontal CMD-V5 shutter Rearload version view 2-116 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 148 Shutter CMD horizontal Views The structure of the shutter is shown with the Rearload version as an example. The shutter structure is exactly the same in the Frontload version. 1 Electronics board 5 Gear mechanism cover 2 Connection plug 6 Prism for the PS 27 3 Motor connection 7 Prism for the PS 28 4 DC motor...
Page 149: Function
Function Shutter CMD horizontal Function The shutter is controlled by the firmware of the CMD-V4/V5 controller and is triggered by the application software. Control data Control cable CMD-V4/V5 Shutter controller Voltage The firmware evaluates the signals of the photo sensors PS 27 and PS 28 as well as the hybrid photosensors DPS 10 and DPS 11 and controls the motor.
Page 150: Banknote Removal Area Cmd-V4
Error code 28 If the locking procedure does not proceed in 1 second, the firmware turns off the motor, signals an error code (displays error code 28 on the CMD-V4 controller) and messages the malfunction to the application. Error code 29 (manipulation protection) If the closing shutter flap covers photo sensor PS 27, the error code 29 is shown on the display.
Page 151: Meaning Of The Hybrid Photosensors
Function Shutter CMD horizontal Meaning of the hybrid photosensors DPS 10 DPS 11 ERROR Open covered Shutter flap is completely open (position OPEN) covered covered Shutter flap is opened (Position between OPEN and BANKNOTE DISPENSING) covered Open The shutter flap is in the locking phase Open Open Shutter flap is closed and locked...
Page 152: Pin Assignment
Shutter CMD horizontal Pin assignment Pin assignment Type of connector: JST PHD 12M Contact Designation Note not used not used + 12 V Motor (+) Motor connection (+) Motor (-) Motor connection (-) DPS 10 DPS 11 PS 27 PS 28 Transmit current PS 27 and PS 28 not used...
Page 153: Technical Data
Technical Data Shutter CMD horizontal Technical Data Dimensions: 128 mm (5.04") Height: 304 mm (11.97") Width: 67 mm (2.64") Depth: 820 g (1809 lb) Weight: 2-122 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 154: Shutter Cmd Horizontal
Shutter CMD horizontal Designation Part Number Image Shutter CMD V4 horizontal FL 01750082602 Shutter CMD V4 horizontal RL 01750082603 Shutter CMD V4 horizontal FL assy. w 01750085287 Shutter CMD V4 RL w assy. 01750128413 Shutter CMD V4 horizontal FL rail 01750136010 Shutter CMD V4 horizontal RL rail 01750136011...
Page 155: Illustration 1 Shutter Cmd
Illustration 1 Shutter CMD Shutter CMD horizontal Illustration 1 Shutter CMD 2-124 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 156: Illustration 2 Shutter Cmd Rail
Shutter CMD horizontal Illustration 2 Shutter CMD rail Illustration 2 Shutter CMD rail 01750060162 D Cash Media Dispenser Version 4 - Service Manual...
Page 157: Installation
Installation Shutter CMD horizontal Installation The shutter closes the cash output area of the Cash Media Dispenser (CMD) component and consists of the following components: Shutter flap (with or without rail) Drive mechanism with DC motor, gear mechanism and interlock mechanism 1 photo sensor for the provisioning of a note bundle to the output 1 photo sensor for the monitoring of the money withdrawal...
Page 158: Views
Shutter CMD horizontal Views Views CMD-V4 shutter Rearload version view Frontload version view 1 Ramp 3 Prism for the PS 28 2 Prism for the PS 27 01750060162 D Cash Media Dispenser Version 4 - Service Manual...
Page 159 Views Shutter CMD horizontal The structure of the shutter is shown with the Rearload version as an example. The shutter structure is exactly the same in the Frontload version. 1 Electronics board 6 Gear mechanism cover 2 Connection plug 7 Prism for the PS 27 3 Motor connection (-) 8 Prism for the PS 28 4 Motor connection (+)
Page 160 Shutter CMD horizontal Views 1 Moving and latching mechanism 5 Motor connection (-) (left) 6 Motor connection (+) 2 Switching flag for DPS 11 7 Hybrid photosensor DPS 10 3 Switching flag for DPS 10 8 Hybrid photosensor DPS 11 4 Drive shaft for shutter flap 01750060162 D Cash Media Dispenser Version 4 - Service Manual...
Page 161: Cmd-V5 Shutter
Views Shutter CMD horizontal CMD-V5 shutter Rearload version view 2-130 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 162 Shutter CMD horizontal Views The structure of the shutter is shown with the Rearload version as an example. The shutter structure is exactly the same in the Frontload version. 1 Electronics board 5 Gear mechanism cover 2 Connection plug 6 Prism for the PS 27 3 Motor connection 7 Prism for the PS 28 4 DC motor...
Page 163: Function
Function Shutter CMD horizontal Function The shutter is controlled by the firmware of the CMD-V4/V5 controller and is triggered by the application software. Control data Control cable CMD-V4/V5 Shutter controller Voltage The firmware evaluates the signals of the photo sensors PS 27 and PS 28 as well as the hybrid photosensors DPS 10 and DPS 11 and controls the motor.
Page 164: Banknote Removal Area Cmd-V4
Error code 28 If the locking procedure does not proceed in 1 second, the firmware turns off the motor, signals an error code (displays error code 28 on the CMD-V4 controller) and messages the malfunction to the application. Error code 29 (manipulation protection) If the closing shutter flap covers photo sensor PS 27, the error code 29 is shown on the display.
Page 165: Meaning Of The Hybrid Photosensors
Function Shutter CMD horizontal Meaning of the hybrid photosensors DPS 10 DPS 11 ERROR Open covered Shutter flap is completely open (position OPEN) covered covered Shutter flap is opened (Position between OPEN and BANKNOTE DISPENSING) covered Open The shutter flap is in the locking phase Open Open Shutter flap is closed and locked...
Page 166: Pin Assignment
Shutter CMD horizontal Pin assignment Pin assignment Type of connector: JST PHD 12M Contact Designation Note not used not used + 12 V Motor (+) Motor connection (+) Motor (-) Motor connection (-) DPS 10 DPS 11 PS 27 PS 28 Transmit current PS 27 and PS 28 not used...
Page 167: Technical Data
Technical Data Shutter CMD horizontal Technical Data Dimensions: 128 mm (5.04") Height: 304 mm (11.97") Width: 67 mm (2.64") Depth: 820 g (1809 lb) Weight: 2-136 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 168: Shutter Cmd Vertical
Shutter CMD vertical Shutter CMD V4 vertical RL 01750045330 Shutter CMD V4 vertical FL 01750054768 Shutter 8x CMD FL 01750157286 Shutter 8x CMD RL 01750159971 Shutter protection 8x CMD FL 01750184934 Shutter protection 8x CMD RL 01750184935 01750060162 D Cash Media Dispenser Version 4 - Service Manual...
Page 169: Structure
Structure Shutter CMD vertical Structure The shutter closes the cash output area of the Cash Media Dispenser (CMD) component and consists of the following components: Shutter flap Drive mechanism with stepper motor, gear mechanism, interlock mechanism and two hybrid photo sensors (DPS 10 and DPS 11) for monitoring the flap position.
Page 170 Shutter CMD vertical Structure Rearload version rear view Frontload version front view 1 Ramp 01750060162 D Cash Media Dispenser Version 4 - Service Manual...
Page 171 Structure Shutter CMD vertical Position of the photo sensors Rearload version 1 Prism for photo sensor PS 27 2 Photo sensor PS 28 2-140 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 172 Shutter CMD vertical Structure Position of the photo sensors Frontload version 1 Prism for photo sensor PS 27 2 Photo sensor PS 28 The additional structure of the shutter is shown with the Rearload version as an example. The shutter structure is exactly the same in the Frontload version.
Page 173 Structure Shutter CMD vertical 1 Connection plug 3 Stepper motor 2 Electronics board 4 Gear mechanism cover 2-142 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 174 Shutter CMD vertical Structure 1 Hybrid photo sensor DPS 11 5 Cam disk 2 Hybrid photo sensor DPS 10 6 Lever 3 Twin gear wheel 7 Side piece flap 4 Switch actuator DPS 11 and 8 Stepper motor DPS 10 at the cam disk 01750060162 D Cash Media Dispenser Version 4 - Service Manual...
Page 175: Function
Function Shutter CMD vertical Function The shutter is controlled by the firmware of the CMD-V4/V5 controller and is triggered by the application software. Control data Control cable CMD-V4 Shutter controller Voltage The firmware evaluates the signals of the photo sensors PS 27 and PS 28 as well as the hybrid photo sensors DPS 10 and DPS 11 and controls the motor.
Page 176: Cash Dispensing Cmd-V4
Error code 28 If the locking procedure does not proceed in 1 second, the firmware turns off the motor, signals an error code (displays error code 28 on the CMD-V4 controller) and messages the malfunction to the application. Error code 29 (manipulation protection) If the closing shutter flap covers photo sensor PS 27, the error code 29 is shown on the display.
Page 177: Meaning Of The Hybrid Photo Sensors
Function Shutter CMD vertical Meaning of the hybrid photo sensors DPS 10 DPS 11 Meaning open covered Shutter flap is completely open (position OPEN) covered covered Shutter flap is opened (Position between OPEN and CASH DISPENSING) covered open The shutter flap is in the locking phase. Because of the slowing-down time which is contained in the firmware, it is guaranteed that the shutter flap is completely closed and locked...
Page 178: Pin Assignment
Shutter CMD vertical Pin assignment Pin assignment Type of connector: JST PHD 12M Description Remarks + 24 V Load for + 24 V + 12 V Motor (+) Stepper motor On / Off *1) Motor (-) Rotation direction of the stepper motor forwards / backwards *1) DPS 10...
Page 179: Maintenance
Maintenance Shutter CMD vertical Maintenance The shutter does not require preventive maintenance under normal operating conditions. Technical data Dimensions: Height: 127 mm (5") Width: 337 mm (13.3") Depth: 185 mm (7.28") Weight: 1020 g (2250 lb) 2-148 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 180: Ink Staining System
Ink Staining System The cash media dispenser (CMD-V4) can be equipped with two different ink staining systems. If an ink staining system is installed read the respective service manual which is supplied with the device: Ink staining system SQS: 01750094340...
Page 181 Ink Staining System 2-150 Cash Media Dispenser Version 4 01750060162 D...
Page 182: Printing Cassette (Th60)
Printing Cassette (TH60) Printing cassette (TH60) 01750092160 Printing cassette (TH60) 01750109482 The printing cassette is an optional component of the CMDV4 and is used to print documents and labels. It is part of a dual dispenser module. The TH60 is a thermal printing unit with an integrated paper cutter, and is installed in the printing cassette.
Page 183: View Of Printing Cassette (Large Paper Roll)
View of printing cassette (large paper roll) Printing Cassette (TH60) View of printing cassette (large paper roll) 1 24 V power supply 2 USB port 3 Locking/unlocking lever 4 Handle to pull out/push in the printing cassette 2-152 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 184: View Of Printing Cassette (Small Paper Roll)
Printing Cassette (TH60) View of printing cassette (small paper roll) View of printing cassette (small paper roll) 1 24 V power supply 2 USB port 3 Locking/unlocking lever 4 Handle to pull out/push in the printing cassette 2-153 01750060162 D Cash Media Dispenser Version 4 - Service Manual...
Page 185: Components And Controls
Components and controls Printing Cassette (TH60) Components and controls 1 Thermal printing unit with paper cutter 2 Paper-nearly-out receiver 3 Paper roll holder 4 Paper-nearly-out transmitter 5 Keypad 2-154 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 186: Pulling Out The Printing Cassette
Printing Cassette (TH60) Pulling out the printing cassette Pulling out the printing cassette Launch the product-specific software (see chapter “Basic Operation”, section “Calling the product-specific software” in the operating manual). Open the safe door (see chapter “Basic Operation”, section “Opening/closing the safe door (with factory setting)” or “Opening/closing the safe door (with customized lock)”...
Page 187: Keypad
Keypad Printing Cassette (TH60) Keypad 1 Yellow status LED 4 F1 key - paper feed 2 Red status LED 5 F2 key 3 Green status LED 6 RESET key Errors/faults The yellow or red status LED flashes if an error occurs. This does not include faults that cause the controller to stop functioning.
Page 188: Status Indications
Printing Cassette (TH60) Errors/faults Status indications The yellow or red status LED flashes if an error occurs, for example flashing briefly twice in succession. The LED is then switched off for 0.5 second, and the cycle is repeated (see the diagram “Example of a 2-flash indication”). Example of a 2-flash indication 0.3 s Yellow status LED...
Page 189: Red Status Led
Errors/faults Printing Cassette (TH60) Red status LED This LED indicates the general error status of the printing cassette. Flash Cause Action cycle End of paper Insert a new paper roll (see chapter “Printing Cassette”, section “Replacing the paper roll” in the operating manual).
Page 190: Key Functions
Printing Cassette (TH60) Key functions Key functions The following key functions are available to test the printing unit. Paper feed – press the F1 key Trial printout (fonts) – press the F1 and RESET keys, then release RESET while continuing to hold F1 down. Setup menu and printout of setup report –...
Page 191: Trial Printout
Key functions Printing Cassette (TH60) Trial printout Press the RESET and F1 keys at the same time. Release RESET while continuing to hold F1 down for several seconds. The printer outputs a trial printout showing the fonts. It is advisable to use normal thermal paper with a width of 150 mm / 5.91"...
Page 192: Ending The Key Function
Printing Cassette (TH60) Setup menu Ending the key function Press the RESET key to exit the key function. Setup menu Only print the setup menu on thermal paper because printing extends beyond the margin when labels are used. The status report is triggered as follows. F2 key (1) Press the RESET and F2 keys at the same time.
Page 193 Setup menu Printing Cassette (TH60) You can select and change the menu items via the F2 key. 2-162 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 194: Menu Structure
Printing Cassette (TH60) Setup menu The settings are saved automatically; they cannot be rejected. If an input error is made, the menu item must be selected again and changed. You can go to the next menu item with the F1 key. You can end menu settings at any time by pressing RESET.
Page 195: Adjusting The Paper-Nearly-Out Sensor
Adjusting the paper-nearly-out sensor Printing Cassette (TH60) Adjusting the paper-nearly-out sensor Pull the printing cassette out of the CMDV4 (see the “Pulling out the printing cassette” section). Large roll: Undo the screw (1) on the right side of the paper-nearly-out sensor (2). Push the paper-nearly-out sensor up or down.
Page 196: Status Leds
Printing Cassette (TH60) Adjusting the paper-nearly-out sensor Status LEDs LEDs: Green (1) on = OK, there is enough paper. Yellow (2) also on = The paper is running out. A message is sent to the application. 2-165 01750060162 D Cash Media Dispenser Version 4 - Service Manual...
Page 197: Installing/Removing Components
Installing/removing components Printing Cassette (TH60) Installing/removing components Thermal line with blade Pull the printing cassette out of the CMDV4 (see the section “Pulling out the printing cassette”). Switch the Cash Media Dispenser Version 4 off (see chapter “Basic Operation”, section “Switching off the device” in the operating manual), and unplug the power plug.
Page 198 Printing Cassette (TH60) Installing/removing components Detach connectors (1) to (3). Press the retaining lever (1) in the direction of the arrow. Tilt the thermal array upward in the direction of the arrow (2). Press the retaining lever (1) in the direction of the arrow.
Page 199: Removing The Printing Cassette
Installing/removing components Printing Cassette (TH60) Removing the printing cassette Pull the printing cassette out of the CMDV4 (see the section “Pulling out the printing cassette”). Switch the Cash Media Dispenser Version 4 off (see chapter “Basic Operation”, section “Switching off the device” in the operating manual), and unplug the power plug of the Cash Media Dispenser Version 4.
Page 200 Printing Cassette (TH60) Installing/removing components Loosen the knurled screw (1) by a few turns. Push the cable chain with the retaining bracket in the direction of the arrow (1). Turn the cable chain out of the retaining mechanism (3) in the direction of the arrow (2), and detach Press the locking levers (1) and (2) in the direction of the arrow as far as...
Page 201 Installing/removing components Printing Cassette (TH60) Hold the telescopic runner tight with your thumbs. Press the printing cassette upward out of the retaining mechanism in the direction of the arrow and ..support the printing cassette (1). Pull the telescopic runner away from the printer in the direction of the arrow (2).
Page 202: Installing The Printing Cassette
Printing Cassette (TH60) Installing/removing components Installing the printing cassette When installing the new printing cassette, make sure that the locking levers (1) and (2) have been pushed in the direction of the arrow as far as possible. Pull the right-hand telescopic runner completely out of the Cash Media Dispenser Version 4.
Page 203 Installing/removing components Printing Cassette (TH60) Push the right-hand locking lever (1) in the direction of the arrow as far as possible. Support the printing cassette (1). Pull the telescopic runner in the direction of the arrow (2) as far as possible.
Page 204 Printing Cassette (TH60) Installing/removing components Push the left-hand locking lever (1) in the direction of the arrow as far as possible. Twist the cable chain around the retaining mechanism (2) in the direction of the arrow (1). Push the cable chain with the retaining bracket in the direction of the arrow (3) and ...
Page 205 Installing/removing components Printing Cassette (TH60) Now reinsert the paper roll in the direction of the arrow. Re-attach connectors (1) and (2). Insert the power plug in the device socket, and switch the Cash Media Dispenser Version 4 on. Push the printing cassette into the CMDV4 until it locks into place. Close the Cash Media Dispenser Version 4.
Page 206: Technical Data
Printing Cassette (TH60) Technical data Technical data Power supply Power supply: 24 V DC ± 10% Connector: AMP Mod I 2-pin Power consumption Stand-by 24 V DC: approx. 0.2 A Operating mode 24 V DC: approx. 9.0 A Peak current 24 V DC: approx.
Page 207: Thermal Paper Specifications
Technical data Printing Cassette (TH60) Thermal paper specifications Paper width 85 mm - 160 mm ± 1 mm (3.35 - 6.3" ± 0.04") Paper thickness 0.08 - 0.16 mm (0.003 - 0.01") Paper weight 100 g/m² - 120 g/m² (26.67 lb - 32 lb) Paper smoothness at front min.
Page 208: Rear Of Paper Web
Printing Cassette (TH60) Technical data Rear of paper web 85 mm - 160 mm (3.35" - 6.3") min. 26 mm (1.02") 1 Cutting edge 2 Unroll direction 3 Inner surface of paper web (heat-sensitive) 4 Reverse of paper (mark position) 5 Paper roll 2-177 01750060162 D...
Page 209: Usb Pin Assignment
Technical data Printing Cassette (TH60) USB pin assignment Type of connector: USB 4-pin Designation Input/output Function VBUS Bidirectional Data Bidirectional Data Bidirectional Shield Shield 2-178 Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 210 Sensors and electromechanical components CMD-V4 with horizontal output transport SM2,3 DPS5,6 DPS5,6 DPS8,9 DPS14 DPS2 DCM1 DPS15 DCM7 DPS7 DPS4 MA2/2 SNR1 PS18 DCM2,3 SNR2 MA2/1 EEP1 PRC1 SMC1 PSE1 MAC1 PSD1 EEP2 PRC2 SMC2 PSE2 MAC2 PSD2 01750060162 D...
Page 211: Sensors And Electromechanical Components
CMD-V4 with vertical output transport Sensors and electromechanical components CMD-V4 with vertical output transport DPS10 DPS11 PS27 PS28 SM2,3 DPS5,6 DPS5,6 DPS8,9 DPS14 DPS2 DCM1 DPS15 DPS7 DPS4 MA2/2 SNR1 PS18 DCM2,3 SNR2 MA2/1 EEP1 PRC1 SMC1 PSE1 MAC1 PSD1...
Page 212: Vcmd With Vertical Output
Sensors and electromechanical components VCMD with vertical output VCMD with vertical output PS26 1. Auszahl ... 5. Auszahl PS35 PS33 PS21 PS22 DPS4 SMC1 SMC5 PS19 DPS2 DPS9 DPS8 PS18 DPS3 PRC1 MAC1 PRC5 MAC5 DCM3 PSE1 PSD1 PSE5 PSD5 DPS1 DCM1 01750060162 D...
Page 213: Meaning Of Abbreviations And Symbols
Meaning of abbreviations and symbols Sensors and electromechanical components Meaning of abbreviations and symbols Electrical elements Stacker and output transport Compo Name Location nent Permanent magnets (3 units) – without Clamp sensors DPS 2 Stacker wheel position query Stacker wheel input DPS 4 Sensor: position of retract compartment RR box...
Page 214 Sensors and electromechanical components Meaning of abbreviations and symbols Compo Name Location nent PS 27 Removal photosensor Clamp positioning PS 28 Bundle rear edge control Clamp positioning DCM 1 Main drive motor Stacker wheel input DCM 2 Traction motor + planetary gears Clamp DCM 3 Belt drive + planetary gears...
Page 215 Meaning of abbreviations and symbols Sensors and electromechanical components Stacker and output transport VCMD Component Designation Location Clock oscillator for speed control and width at main motor DCM1 measuring of the notes Coupling for the drive of the reject cassette Coupling with built-in brake for note dispensing (1st cash-out cassette) DCM 1...
Page 216 Sensors and electromechanical components Meaning of abbreviations and symbols Component Designation Location PS 35 Cash path monitoring photosensor in the output transport MA 2 Lift magnet for single reject deflector Single reject SW 1 Reject/retract box pushed in Reject box SW 2 Safety switch stacker cover Cover plate in front of the...
Page 217 Meaning of abbreviations and symbols Sensors and electromechanical components Cash Media Dispenser Version 4 - Service Manual 01750060162 D...
Page 218: Processes In The Cmd-V4 (Schematic)
Processes in the CMD-V4 (schematic) In the following, the most important processes in the CMD-V4 are shown step- by-step and described. To do so, the shown schematic drawing of the CMD-V4 with vertical transport (Frontload) is used. A Shutter h Main drive motor...
Page 219: Dispensing In The Direction Of The Customer
Dispensing in the direction of the customer Processes in the CMD-V4 (schematic) Dispensing in the direction of the customer 1. Dispensing of the requested banknote number one after another from every cassette (overall max. 60) (k) 2. Transport of the single notes to the multiple-note detection unit (i) 3.
Page 220 Processes in the CMD-V4 (schematic) Bundle reject Bundle reject 1. - 4. Process as the dispensing in the direction of the customer (vertical Frontload) 5. Routing disk takes the horizontal dispensing position Frontload (d) 6. Clamp moves in the direction of the dispensing (horizontal Frontload) (n) 7.
Page 221 Single reject Processes in the CMD-V4 (schematic) Single reject 1. - 3. Process as the dispensing in the direction of the customer (vertical Frontload) 3.1 If a 'bad note' gets recognized, it is controlled with the single reject switch (i) and stored in the single reject box (m). Max. two 'bad notes' per transaction can be stored in the single reject box.
Page 222 Processes in the CMD-V4 (schematic) Single reject 12. Bad notes are stored from the single reject box (m) via the stacker wheel (j) in the stacking position if the clamp (e). 13. Routing disk takes the horizontal dispensing position Frontload (d) 14.

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