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Related Manuals for ATT Zirocco-M50
Summary of Contents for ATT Zirocco-M50
- Page 1 Operating Manual Zirocco-M50 Jet Dryer & Cleaner...
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Page 2: Table Of Contents
Obligations........................8 Intended use ........................ 9 Misuse ........................9 Disclaimer ........................10 Introduction ........................11 Zirocco-M50 Jet Dryer & Cleaner ..................11 Product Overview......................12 Display “Page 1” ......................13 Display “Page 2” ......................13 Spareparts ........................14 Operation ........................15 Safety Instructions ...................... - Page 3 Battery charging ..............................32 Battery replacement..............................33 Wheels ..................................33 Replacement of wheels ............................33 Igniter Replacement Guide: ............................. 34 Storage & Transportation ....................36 Wastedisposal ........................ 36...
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Page 4: Eu Declaration Of Conformity
EU Declaration of Conformity The undersigned, representing the following manufacturer: Applied Turbine Technology ApS Nordborgvej 81, 6430 Nordborg, Denmark hereby declares that: Machine type no. 10000-40 is in conformity with all relevant provisions of the following EC directive(s): DIRECTIVE 2006/42/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 17 May 2006 on machinery The EMC Directive 2004/108/EC Person authorized to collect technical data and make them available to the relevant authorities:... -
Page 5: Annex 1 To Eu Declaration Of Conformity
Annex 1 to EU Declaration of Conformity References to standards and specifications used for the Declaration of Conformity: Harmonized standards: Number Version Title Safety of machinery – Electrical equipment of machines DS/EN 60204- 2006 – General requirements Safety of machinery – Safety-related parts of control DS/EN ISO 13849-1 2006 systems –... -
Page 6: Nameplate
The Zirocco-M50 has an A-weighed max sound power level of 96 dBA around the machine and 90 dBA at the operators’ position, at its max performance. The LWA is here not directly related to an environmental noise level as weighted average of the different work steps during machine operation. - Page 7 TWA exposiure Operator Working hours Work exposure dB(A) (100% Machine performance level) TWA dose dB(A) NRR protection rating dBA reduction (NRR-7)/2 Requirement dB(A) In this table the LWA value is used in the calculation of the TWA dose as a “worst case”, although the operator normally would operate the machine at lower performance level because the marking equipment often is limiting the overall operation.
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Page 8: Safety Instructions
• To read and understand the operating section of the operating manual. • To use the required personal protective equipment, when working with the Zirocco-M50. • To read the section "Warning symbols and other labels on the machine" in this operating manual, and to follow the safety instructions represented by the warning symbols, when operating the machine. -
Page 9: Intended Use
Misuse The product Zirocco-M50 should not be used indoor, since the jet turbine is using diesel fuel and the exhaust emission could be toxic. As soon as the turbine engine is warming up or running the machine needs to be moved in order not to leave unintended hot spot marks on the ground. -
Page 10: Disclaimer
WARNING Personal injury / mortal danger A usage situation of a technical nature or similar that may cause personal injury or mortal danger. CAUTION Damage to machine or accessories A usage situation of a technical nature or similar that may cause damage to the machine or its accessories. -
Page 11: Introduction
• The Zirocco-M50 is equipped with a gas turbine which operates on standard diesel type EN590 mixed with 5% ATT turbine oil. The Zirocco-M50 does not use LPG, which makes its use possible also in populated areas. • Only hot air - no open flames (a requirement for operations many airports etc.) •... -
Page 12: Product Overview
Product Overview 1) Handlebar incl. controller and display 2) Turbine module box 3) Fuel tank 4) Filter cap 5) Turbine cover 6) Gas Spring w/adjusting lever 7) Battery 8) Battery cover 9) Nozzle (available in various designs and widths) 10) Nozzle cover/shroud 11) Fuel tank cover... -
Page 13: Display
Display “Page 1” 1) Operating symbol 2) Battery voltage 3) Fuel level 4) Pre-heater 5) “Run” and “Running” indicate that the machine is ready for operation 6) Cooling 7) Safety stop indicates red when the safety stop is enabled. 8) Start-up/Wait. Flashes when the turbine is heating up. -
Page 14: Spareparts
Labels: ATT Logo 9000-30 Label: Heat Warning sign 9000-20 Label: Hearing protection Warning sign 9000-10 Turbine oil ATT Turbine oil 7000-80 Quick Release set w. 2 pcs. Quick Release 15010-30 Swivel Wheel (Rear) Ø125 mm 5000-40 Wheel (Front) Ø250 mm... -
Page 15: Operation
CAUTION Fuel Use Diesel EN 590 along with 5 % ATT Turbine oil (7000-80) in the mixing ratio 1 to 20. (20 litres of fuel to 1 litre of ATT Turbine oil). When utilizing US Gallons, the mixing ratio is 1 litre ATT Turbine Oil to 5 US Gallons of Diesel. In areas where low smoke emission is needed, then use odourless and smokeless petroleum (use Exxsol D 80 or Shellsol D70 petroleum corresponding to Diesel EN 590). -
Page 16: Before Start Up
Before start up Set the adjusting lever to the correct working height: 1) Pull or push the lever. 2) Set the handlebar to the desired position. 3) Release the lever. Figure 1 Safety Stop Operating the machine 1) The safety wire is connected to a stop switch. The wire is attached to the operator during operation. -
Page 17: Power-Up
Power-Up 1) Press the green start button to turn the display on. Figure 4 2) To engage the turbine, turn the key switch to the right (to position 2) and hold for app. 5 seconds. The clutch will engage with a mechanical sound. - Page 18 6) Once the machine has warmed up, the” Running” indication will indicate steady green (30-60 seconds). 7) The temperature can vary from app. 400-460 °C Figure 7 8) Press the button 2 to get on page 2 Figure 8 9) Press + to increase the airflow (button 4) or – to decrease the airflow (button 3).
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Page 19: Shut Down And Cooling
Shut down and Cooling 1) Turn the key switch from position”1” to position ”0”. The Zirocco-M50 will immediately slow down to 0 % (idle), idle for 30 seconds, and then start a cooling program (will cool down until below app. -
Page 20: Parking And Storage
Re-fuelling 1) Refuel either when prompted or for preparation of the next utilisation of the Zirocco-M50. Premix turbine oil and fuel in a separate canister (plastic canisters are recommended). Refill by removing the Fuel Tank Cap. Avoid spilling of fuel by utilising e.g. a funnel. After refuelling ensure proper installing of the Fuel Tank Cap. -
Page 21: Low Fuel Level
10 hours of operation or when worn out. 2) Switch off the machine before replacing the filter. Use only filter type ATT 5000-60. Then change the filter and turn the key to the left to reset the warning. -
Page 22: Air Filter Setup
Air filter setup 1) The filter in position 1 is a spare filter and can be covered by the Spare Filter Cover P/N: 5000-390 to always have a new filter available 2) The filter in position 2 is to be replaced when worn out (app. -
Page 23: Technical Data
Technical Data Turbine module: Turbine force: App. 70 N Air flow: App. 50 m3/min Temperature: App. 350-480°C (662-896 °F) Weight (approx.): 115 kg (253 lbs)/146 kg (321 lbs) w. fuel Drying width (approx.): 15-30 cm (6-12 in)- delivered with 15 cm/6 in nozzle Drying speed (approx.): Up to 3 km/h (up to 1.8 mph) EN 590 –... -
Page 24: Dimensions
Dimensions... -
Page 26: Hazard And Danger Zones
Hazard and danger zones Exhaust Heating Noise The hazard and danger zones are illustrated in the above figure. Each hazard zone requires its own protection measures • The NOISE zone requires protection to avoid loss of hearing ability • The EXHAUST zone, where the use of safety glasses are required •... -
Page 27: Warning Signs
Caution, the nozzle cover can still be warm after the turbine has cooled down. Order immediately new warning signs if the old ones get damaged. Warning signs can be ordered via ATT or Distributors (see under order numbers in “Accessories” on page 15). -
Page 28: Troubleshooting
Safety switch activated Reset safety switch Turbine will not start after repeated attempts. Contact ATT support team (+45 29405023) The display flash one time Reset the safety switch Check the electric plug outside the turbine engine module is connected. -
Page 29: Fuel System Ventilation
Fuel System Ventilation 1) Remove the filter cap. 2) Loosen the quick releases on both sides of the Turbine Cover. 3) Lift and remove the Turbine Cover. 4) Loosen the quick releases on the turbine module box cover on both sides. 5) Remove the turbine module box cover. - Page 30 6) Pull out and remove the filter frame. 7) Remove the air filter. 8) Check the air filter(s) for dirt, penetration or any damage. Replace if worn out. 8) Check for air bubbles in the fuel hose. 9) Air out the system.
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Page 31: Maintenance And Service
Turbine Module Box Ensure completion of the service check of the turbine module box after maximum 100 hours or once a year. ATT has the only authorised workshop for repair and service checks. Air filter Inspect the air filters daily. Replace the air filter(s) if they are soiled or blocked or in any way unserviceable. -
Page 32: Overview Of Recommended Maintenance And Service
12V Battery and Charging Standard battery (See specification in the section “Technical Data”). If the Zirocco-M50 is being shipped by air freight, then the 12V battery due to air safety regulations, will not be included. Then you must buy a standard 12V battery locally. -
Page 33: Battery Replacement
3) Install the new battery and battery brackets. Wheels The Zirocco-M50 wheels are subject to extensive heat and wear. It is recommended that they are replaced, as soon as they show signs of damage. New wheels and other spares and accessories can be ordered via our distributors (see more on our website: https://zirocco.dk/en/distributors... -
Page 34: Igniter Replacement Guide
3) Dismantle the swivel wheels on the Zirocco-M50 back end (Ø125 mm). Each wheel is installed with four nuts. Install the new wheels. Igniter Replacement Guide: Remove the cyclone, unlock the red machine cover and remove it to get access to the machine’s turbine box. - Page 35 Find the white electric wire and pull gently on it to open the spring mechanism allowing you to lift the connector from the igniter. Next, unscrew the blue sealing nut by hand and gently pull of the fuel tube from the igniter. Next, unscrew the igniter by hand.
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Page 36: Storage & Transportation
If the Zirocco-M50 is not utilised for more than three months, dismantle the battery and empty the machine’s fuel tank. Store the Zirocco-M50 in a place with low air humidity and do not expose to dust, dirt, rain, snow and vibrations. If possible, the Zirocco-M50 should be stored in the relevant packaging box from ATT. - Page 37 Applied Turbine Technologies Telephone: +45 70236080 E-Mail: info@zirocco.dk support@zirocco.dk Website www.zirocco.dk...
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