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Related Manuals for ATT Zirocco-M100
Summary of Contents for ATT Zirocco-M100
- Page 1 Operating Manual Zirocco-M100 Jet Dryer & Cleaner...
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Page 2: Table Of Contents
Safety Instructions......................8 Obligations........................8 Intended use ........................ 9 Misuse ........................9 Disclaimer ........................11 Introduction........................12 Zirocco-M100 - Jet Dryer & Cleaner..................12 Product Overview......................13 Display “Page 1”......................14 Display “Page 2”......................14 Spareparts ........................15 Operation ........................16 Safety Instructions ......................16 Before start up...................... - Page 3 Battery replacement..............................34 Wheels..................................34 Replacement of wheels ............................34 Igniter Replacement Guide............................35 Storage & Transportation ....................38 Wastedisposal........................38...
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Page 4: Eu Declaration Of Conformity
EU Declaration of Conformity The undersigned, representing the following manufacturer: Applied Turbine Technology ApS Nordborgvej 81, 6430 Nordborg, Denmark hereby declares that: Machine type no. 10000-40 is in conformity with all relevant provisions of the following EC directive(s): DIRECTIVE 2006/42/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 17 May 2006 on machinery The EMC Directive 2004/108/EC Person authorized to collect technical data and make them available to the relevant authorities:... -
Page 5: Annex 1 To Eu Declaration Of Conformity
Annex 1 to EU Declaration of Conformity References to standards and specifications used for the Declaration of Conformity: armonized d s s tandards: Number Version Title Safety of machinery – Electrical equipment of machines DS/EN 60204- 2006 – General requirements Safety of machinery –... -
Page 6: Nameplate
1m distance from the noise source. The Zirocco-M100 has an A-weighed max sound power level of 108 dBA around the machine and 103 dBA at the operators’ position, at its max performance. The LWA is here not directly related to an environmental noise level as weighted average of the different work steps during machine operation. - Page 7 The required NRR level of a hearing protection is an estimate of the exposed daily noise level dose, which then can be converted to an 8-hour Time Weighed Average called TWA.The following table shows the required NRR rating for the hearing protection dependent of the average machine usage a day. TWA exposiure Operator Working...
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Page 8: Safety Instructions
Safety Instructions Obligations Obligations of the Operator/manager: The Zirocco-M100 must only be operated by personnel with the following knowledge: Are aware of the basic workplace safety information and accident prevention regulations. Have been instructed and trained in working with the Zirocco-M100. -
Page 9: Intended Use
Misuse The product Zirocco-M100 should not be used indoor, since the jet turbine is using diesel fuel and the exhaust emission could be toxic. As soon as the turbine engine is warming up or running the machine needs to be moved in order not to leave unintended hot spot marks on the ground. - Page 10 Line and tape marking/removal Concrete drying Crack repair This Operating Manual utilise the following safety signs. Follow these safety signs carefully since failure to comply may cause personnel injuries or irreparable damage to the equipment.
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Page 11: Disclaimer
WARNING Personal injury / mortal danger A usage situation of a technical nature or similar that may cause personal injury or mortal danger. CAUTION Damage to machine or accessories A usage situation of a technical nature or similar that may cause damage to the machine or its accessories. -
Page 12: Introduction
• Independent and convenient machine operation as there is no need for a compressor or bottled gas supply. • The Zirocco-M100 is equipped with a gas turbine which operates on standard diesel type EN590. The Zirocco-M100 does not use LPG, which makes its use possible also in populated areas. -
Page 13: Product Overview
Product Overview 1) Handlebar incl. controller and display 2) Turbine module box 3) Fuel tank 4) Cyclone separator 5) Turbine cover 6) Gas Spring w/adjusting lever 7) Battery 8) Battery cover 9) Nozzle (available in various designs and widths) 10) Nozzle Cover/Shroud 11) Fuel tank cover 12) Towbar... -
Page 14: Display
Display “Page 1” 1) Operating symbol 2) Battery voltage 3) Fuel level 4) Pre-heater 5) “Run” and “Running” indicate that the machine is ready for operation 6) Cooling 7) Safety stop Flashes red when the safety stop is enabled. 8) Start-up/Wait. Flashes when the turbine is heating up. -
Page 15: Spareparts
Labels: ATT Logo 9000-30 Label: Heat Warning sign 9000-20 Label: Hearing protection Warning sign 9000-10 Turbine oil ATT Turbine oil 7000-80 Quick Release set w. 2 pcs. Quick Release 15010-30 Swivel Wheel (Rear) Ø125 mm 5000-40 Wheel (Front) Ø250 mm... -
Page 16: Operation
CAUTION Fuel Use Diesel EN 590 along with 5 % ATT Turbine oil (7000-80) in the mixing ratio 1 to 20. (20 liters of fuel to 1 liter of ATT Turbine oil). When utilizing US Gallons, the mixing ratio is 1 liter ATT Turbine Oil to 5 US Gallons of Diesel. In areas where low smoke emission is needed, then use odourless and smokeless petroleum (use Exxsol D 80 or Shellsol D70 petroleum corresponding to Diesel EN 590). -
Page 17: Before Start Up
Before start up Set the adjusting lever to the correct working height: 1) Pull or push the lever. 2) Set the handlebar to the desired position. 3) Release the lever. Figure 1 Safety Stop Operating the machine 1) The safety wire is connected to a stop switch. The wire is attached to the operator during operation. -
Page 18: Power-Up
Power-Up 1) Press the green start button to turn the display on. Figure 4 2) To engage the turbine -Turn the key switch to the right (to position 2) and hold for app. 5 seconds. The key will automatically return to the middle (position 1), when released. - Page 19 6) Once the machine has warmed up, the” Running” indication will flash steady green. 7) It is important to move the machine, when the Start-up/Wait indication flashes in order to avoid burn marks on the ground. 8) The temperature can vary from app. 400-460 °C Figure 7 9) Press the button 2 to get on page 2 Figure 8...
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Page 20: Shut Down And Cooling
0 % (idle), idle for 30 seconds, and then start a cooling program (will cool down until below app. 50˚C). The Zirocco-M100 can be restarted once the display shows the text” Ready to Start again”. Figure 10 2) When the key is turned to the left the display will show “Shut down Wait”... -
Page 21: Parking And Storage
Re-fuelling 1) Refuel either when prompted or for preparation of the next utilisation of the Zirocco-M100. Premix turbine oil and fuel in a separate canister (plastic canisters are recommended). Refill by removing the Fuel Tank Cap. Avoid spilling of fuel by utilising e.g. a funnel. After refuelling ensure proper installing of the Fuel Tank Cap. -
Page 22: Low Fuel Level
10 hours of operation or when worn out. 2) Switch off the machine before replacing the filters. Use only filter type ATT 5000-60. Then change the filters and turn the key to the left to reset the warning. -
Page 23: Air Filters/Traditional Use
Air filters 1) Daily Air Filter check before use: 2) Inspect for intact filters and excess dirt and damage. 3) The two air filters must be replaced simultaneously and after maximum 10 hours of operation. 4) When prompted to change filter or if the filters Figure 18 are not serviceable, then follow the step in Figure 19 (“Change filters”) -
Page 24: Technical Data
Technical Data Turbine module: A100 Turbine force: App. 100 N Air flow: App. 100 m3/min Temperature: App. 350-480°C (662-896 °F) Weight (approx.): 120 kg (265 lbs.)/151 kg (333 lbs) w. fuel Drying width (approx.): 30-120 cm (12-47 in)- delivered with 30 cm/8 in nozzle Drying speed (approx.): Up to 6 km/h (up to 3.6 mph) EN 590 –... -
Page 25: Dimensions
Dimensions... -
Page 27: Hazard And Danger Zones
Hazard and danger zones Exhaust Heating Noise The hazard and danger zones are illustrated in the above figure. Each hazard zone requires its own protection measures The NOISE zone requires protection to avoid loss of hearing ability The EXHAUST zone, where the use of safety glasses are required The HEATING zone, where use of safety shoes are required’... -
Page 28: Warning Signs
Caution, the nozzle cover can still be warm after the turbine has cooled down. Order immediately new warning signs if the old ones get damaged. Warning signs can be ordered via ATT or Distributors (see under order numbers in “Accessories” on page 15). -
Page 29: Troubleshooting
Safety switch activated Reset safety switch Turbine will not start after repeated attempts. Contact ATT support team (+45 29405023) The display flash one time Reset the safety switch Check the electric plug outside the turbine engine module is connected. -
Page 30: Fuel System Ventilation
Fuel System Ventilation 1) Remove the cyclone separator. 2) Loosen the quick releases on both sides of the heat shield. 3) Lift and remove the heat shield. 4) Loosen the quick releases on the turbine module box cover on both sides. 5) Remove the turbine module box cover. - Page 31 6) Pull out and remove the filter frame. 7) Remove the air filters. 8) Check the air filter for dirt, penetration or any damage. 9) Replace if worn out, and ensure that the edges of the air filters are aligned with the filter frame. 8) Check for air bubbles in the hose.
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Page 32: Check And Service
Box x Ensure completion of the service check of the turbine module box after maximum 100 hours or once a year. ATT has the only authorised workshop for service checks. ir r filter r Inspect the air filters daily. Replace the air filter(s) if they are soiled or blocked or in any way unserviceable. -
Page 33: Overview Of Recommended Maintenance And Service
1 1 2V V B B attery y a a nd d Charging Standard battery (See specification in the section “Technical Data”). If the Zirocco-M100 is being shipped by air freight, then the 12V battery due to air safety regulations, will not be included. Then you must buy a standard 12V battery locally. -
Page 34: Battery Replacement
3) Install the new battery and battery brackets. W W heels The Zirocco-M100 wheels are subject to extensive heat and wear. It is recommended that they are replaced, as soon as they show signs of damage. New wheels and other spares and accessories can be ordered via our distributors (see more on our website: https://zirocco.dk/en/distributors... -
Page 35: Igniter Replacement Guide
It was earlier required to stop the operation and send the turbine back to ATT for service. The igniter is now placed accessible on the side of the jet turbine cover. If an igniter needs to be changed, a spare igniter is available on the machine and can be used instead. - Page 36 Unlock the hood of the turbine box and remove both filters to get full access to the machines jet turbine Unclick the electrical wire by pressing on the sides of the connection. Unscrew the igniter. Be careful to keep the flat O-ring sealing in place on the igniter.
- Page 37 Mount the spare Igniter and ground cable from the turbine cover and tighten it by hand without using tools Reconnect the igniter wire. After connecting the igniter, the igniter and grounding wire are stripped together to keep them fixed away from the turbine inlet.
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Page 38: Storage & Transportation
If the Zirocco-M100 is not utilised for more than three months, dismantle the battery and empty the machine’s fuel tank. Store the Zirocco-M100 in a place with low air humidity and do not expose to dust, dirt, rain, snow and vibrations. If possible, the Zirocco-M100 should be stored in the relevant packaging box from ATT. - Page 39 Applied Turbine Technologies Telephone: +45 70236080 E-Mail: info@zirocco.dk support@zirocco.dk Website www.zirocco.dk...
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