Subscribe to Our Youtube Channel
Related Manuals for J&M 1520
Summary of Contents for J&M 1520
- Page 1 OPERATORS MANUAL 1520 1410 1310 1220 1120 1110 1010 J. & M. Mfg. Co., Inc. 284 Railroad Street - P .O. Box 547 Fort Recovery, OH 45846 Ph: (419) 375-2376 Fax: (419) 375-2708 www.jm-inc.com...
- Page 2 Stance Rear Auger Side Opposite Auger Side Front...
-
Page 3: Table Of Contents
Table Of Contents 4 ............To The Dealer 5 . -
Page 4: To The Dealer
To The Dealer Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration found on the Dealer Portal website located at dealer.jm-inc.com. and return it to J. -
Page 5: General Information
General Information TO THE OWNER: The purpose of this manual is to assist you in operating and maintaining your grain cart in a safe manner. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating conditions. -
Page 6: Specifications
Specifications SPECIFICATIONS Single Wheel Option 1010 1110 1310 1410 (18” Auger) (20” Auger) (22” Auger) (22” Auger) (22” Auger) Capacity 875 Bushels 1,025 Bushels 1,150 Bushels 1,325 Bushels 1,400 Bushels Auger, One Vertical 18” 20” 22” 22” 22” Unload Time (minutes) 2.0 minutes 2.0 minutes 1.9 minutes... - Page 7 Specifications SPECIFICATIONS Single Wheel Option 1120 (22” Auger) 1220 (22” Auger) 1520 (22” Auger) Capacity 1,130 Bushels 1,250 Bushels 1,500 Bushels Auger, One Vertical 22” Diameter 22” Diameter 22” Diameter Unload Time (minutes) 1.9 minutes 2.1 minutes 2.5 minutes Wheels (2)
-
Page 8: Bolt Torque Chart
General Information BOLT TORQUE CHART Always tighten hardware to these values unless a different torque or tightening procedure is listed for specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for Metric hardware. Make sure fastener threads are clean and you start thread engagement properly. -
Page 9: Safety Rules
Safety Rules ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the awareness, concern, judgment, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment. -
Page 10: Decals
Safety Rules ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged or Missing IMPORTANT: Install new safety signs if SAFETY DECALS the old signs are destroyed, lost, painted Part # Description over or cannot be read. When parts are ... - Page 11 Initial Operation and Maintenance WARNING BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART. Before the grain cart is put into service: Have the safety instructions been read and clearly understood by the operator(s) of this machine? Has the gearbox been properly filled with EP-80-90 gearbox lubricant? Have all nuts, bolts, bearings and braces been properly fastened? Has the PTO been checked for proper overlap?
-
Page 12: Operating Instructions
Preparing the Grain Cart for Use: Model 810 requires a 150+ HP Tractor. Models 1010, 1110, and 1120 requires a 225+ HP Tractor. Models 1220, and 1310 requires a 250+ HP Tractor. Models 1410 and 1520 require a 300+ HP Tractor. - Page 13 Operating Instructions (Continued) 4) Be sure that no debris or foreign objects are in the grain cart. 5) Attach the hydraulic lines to the tractor. Two hydraulic lines (green band) operate the inside gate mechanism. Connect these lines to one service outlet on the tractor. Two hydraulic lines (yellow band) operate the folding mechanism of the auger.
-
Page 14: Lubrication Schedule
Lubrication Service Schedule IMPORTANT: Your grain cart has grease fittings at all critical points. These should be serviced before the grain cart is put into operation. WARNING BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART PTO &... -
Page 15: Troubleshooting
Troubleshooting WARNING MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART. MAINTENANCE AND REPAIR SERVICE WORK TO BE PERFORMED BY QUALIFIED SERVICEMEN ONLY. Trouble... Possible Cause... Possible Remedy... Auger will not return to down position Dirt In Restrictor (see pg. 17) Remove restrictor fittings from outside or move from stow position. - Page 16 Adjusting the Lower Flighting WARNING MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE ADJUSTING THE FLIGHTING ASSEMBLY. If the drive-dog and hanger assembly are becoming excessively hot during unloading, the lower flighting and/or hanger may need adjusting. The hanger bushing assembly has elongated holes where it attaches to the outer tube assembly. Loosen the two 3/8”...
-
Page 17: Storage Preparation
Removing Dirt From The Restrictors On The Hydraulic Cylinder WARNING MAKE SURE THAT ALL POWER IS SHUT OFF AND THE UPPER AUGER TUBE IS IN THE DOWN POSITION BEFORE REMOVING THE RESTRICTORS Remove restrictors from the 90 degree street elbow on the hydraulic cylinder. Remove dirt from the fitting to allow hydraulic oil to flow through the restrictor. -
Page 18: Repair Parts
Repair Parts List and Diagrams When performing maintenance work, wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing and head. Follow the Operator’s Manual instructions to ensure safe and proper maintenance and repair. Your local, authorized dealer can supply genuine replacement parts. Substitute parts may not meet original equipment specifications and may be dangerous. - Page 19 130 Degree Gearbox Assembly for 22” Diameter Augers (WEASLER) For Models 1110, 1310, 1410, 1120, 1220 & 1520 Grain Carts Description Part. No. Housing Set (70-001114) JM0025053 Bearing, 32210 (71-20017) JM0025054 Bearing Cone, 3780 (71-20044) JM0025055 Bearing Cup, 3720 (71-20033) JM0025056 1-3/4”...
- Page 20 HUB & SPINDLE ASSEMBLY 250-10 For Models 1110, 1310, 1410, 1120, 1220 & 1520 Single Grain Carts with 6” Diameter Spindles Description Part. No. Hub and Spindle Assembly Complete with 3/4”-16 Studs and Nuts (HSA-1075-34) JM0025709 Hub and Spindle Assembly Complete with 22MM Studs and Nuts (HSA-1075-22) JM0019927 1”-8 Gr5 Z Centerlock Hex Nut (HLN-1)
- Page 21 HUB & SPINDLE ASSEMBLY W-891 1010 Grain Cart with 4-1/2” Diameter Stress-Proof Spindle # Description Part. No. Hub and Spindle Assembly Complete (1000-20)(Non-Scale)(HSA-1000) JM0019942 1”-8 Gr5 Z Centerlock Hex Nut JM0002149 1” x 7” Gr5 Z Hex Bolt (165400) JM0016689 4-1/2”...
- Page 22 Door Wheel Assembly Description Part. No. Complete Door Wheel Assembly (20-1/4”)(CWA250) JM0018884 Complete Door Wheel Assembly (28”)(CWA750) JM0018879 Welded Guide Assembly (WGA-1034) JM0018864 2-1/2” USS Flat Washer JM0018982 Track Assembly (28”)(TA-28) JM0018860 3/8-16 x 1-1/2” Gr5 Z SF Hex Bolt (161200) JM0001633 Wheel Pin &...
- Page 23 Walking Tandem Dual Wheel Assembly *-R = Red *-B = Blue *-G = Green *-Y = Yellow *Add color to Part Number Description Part. No. 1”-14 Gr8 YZ Hex Nut (1HNG8) JM0019926 1-1/4” x 8” x 14” Clamp Plate (114814CP) JM0010145 1”-14 x 7-1/2”...
- Page 24 Storm Tracker Track System...
- Page 25 Storm Tracker Track System Description Part. No. 2-1/2” ID Bronze Bushing (BB-212) JM0016841 Bogie Wheel Swivel Weldment (PBA-4ST) JM0020256 1”-8 Gr5 Z Centerlock Hex Nut JM0002149 1”-8 x 5-1/2” Gr5 Z Hex Bolt JM0002110 Double End Spindle 3” X 29 5/8” (3DFS-ST-NS) JM0020287 30087 Seal (2 Per Hub) JM0020311...
- Page 26 Storm Tracker Track System...
- Page 27 Storm Tracker Track System Description Part. No. Track Carriage Beam Frame Weldment (UW-2ST) JM0020273 6” ID Bronze Bushing (6BB-ST) JM0020350 1”-8 x 4-1/2” Gr5 Z Hex Bolt JM0016687 1”-8 x 5-1/2” Gr5 Z Hex Bolt JM0002110 G848 Hub Cpt. 8000# with Studs Lugs and Races JM0020309 G848 Oil Bath Hub with Studs Lugs and Races JM0025743...
- Page 28 TITLE WEIGH SCALE SYSTEMS Digi-Star & Weigh Tronix Scale System For 1110, 1310, & 1410 with Walking-Tandem Duals GT-400 GT-460 For Models 1110 Grain Carts For Models 1310 and 1410 Grain Carts Digi-Star Scale System Weigh-Tronix Scale Systems Description Part. No. Description Part.
- Page 29 TITLE WEIGH SCALE SYSTEMS Digi-Star 5-Point Scale System For Grain Carts equipped with STORM TRACKER track systems GT-400 GT-460 WEIGH SCALE SYSTEMS Weigh Scale Scale System for Grain Carts Equipped with STORM TRACKER Track Systems and 5-Point Scales Systems Description Part.
- Page 30 WEIGH SCALE SYSTEMS TITLE Digi-Star 5-Point Scale System For Single Wheel Applications with Bolt-on Axles Weigh Bar is flipped in opposite direction for the 810 & 1010 Models. GT-400 GT-460 Description Part. No. 2-7/8” Weigh Bar, 1” Pin Hole (278WB-T1) JM0000355 Weigh Bar Receiver Weldment Scales 2-7/8”...
- Page 31 TITLE WEIGH SCALE SYSTEMS Digi-Star 5-Point Scale System Hardware Hardware for Single Wheel and Track System Bolt-on Axles GT-400 GT-460 Description Part. No. 1”-8 x 3” Gr5 Z Hex Bolt JM0016686 1” Zinc Finish Lock Washer JM0019203 1”-8 Gr5 Z Hex Nut JM0002127 1”-8 x 5-1/2”...
- Page 32 Ladder Assembly Description Part. No. 1/2”-13 x 1-1/2” Gr5 Z Hex Bolt JM0002100 1/2” USS Flat Washer JM0003082 1/2”-13 Gr5 Z Centerlock Hex Nut JM0001511 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 3/8”-16 Gr5 Z SF Hex Nut JM0002152 Side Swing Ladder Mount Bracket JM0012865...
- Page 33 164-1/2” Driveline (1010, 1110, 1120, 1220) JM0026002 190” Driveline (1310, 1410, 1520) JM0026235 Grain Cart Jack (810) JM0001480 Heavy Duty Grain Cart Jack (1010,1110,1310,1410,1520) JM0020936 5/8”-11 Gr5 Z Centerlock Hex Nut JM0002146 Square U-Bolt JM0024199 3/8”-16 x 1/2” Set Screw...
- Page 34 Top Auger Assembly...
- Page 35 Top Auger Assembly Description Part. No. 22" Upper Auger Tube Assembly JM0020409 20" Upper Auger Tube Assembly JM0025878 18" Upper Auger Tube Assembly JM0025351 1-3/4" x 4" Hydraulic Cylinder JM0018564 3" x 24" Welded Cushion Cylinder JM0019644 1/2"-13 Gr5 Z Centerlock Hex Nut JM0001511 Springs JM0018559...
- Page 36 Lower Auger Assembly *-R = Red *-B = Blue *-G = Green *-Y = Yellow When requesting an item with color, end the part number with -R, -B, -G, or -Y. (e.g. JM0000000-R) Torsion Arm Description Part. No. Description Part. No. 18”...
- Page 37 JM0026838 10 Universal Bearing Bullet Nose JM0015898 1121,1220,1221 (165-1/4”) 11 Tapered Bearing Cup 382A JM0018100 27 22” Lower Flighting JM0020704 1310,1311,1410,1411,1520,1521 (182- 12 Tapered Bearing Cone 387A JM0018101 1/8”) 13 Bearing Nut JM0020773 28 2" x 36" Hydraulic Cylinder JM0018523...
- Page 38 Hydraulic Cylinders Fold Cylinder Non-Cushion Cylinder Cushion Cylinder JM0019644 JM0025661 *If replacing the cushion cylinder with a non-cushion cylinder a Dock Dock Bumper Bumper (JM0037644) will need to replace the current rubber cushion. *The visual differences between the cushion and The same hardware can be used from non-cushion is at the ram end of the cylinder.
- Page 39 Hydraulic Cylinders Description Part. No. Description Part. No. Hydraulic Hose 1/4” x 324” (810) JM0030600 1/2”-13 Gr5 Z Centerlock Hex Nut JM0001511 Hydraulic Hose 1/4” x 356” (1010, 1110, 1310, 1410) JM0024983 1-3/4” x 4” Hydraulic Cylinder with Rod Clevis and JM0018564 Butt Tab 3/8”...
- Page 40 Light Kit Assembly Ground (White Wire) Tail Light Field Light (Brown Wire) (Black Wire) Amber Flashing Amber Flashing & Turn Signal & Turn Signal (Yellow Wire) (Green Wire) Description Part. No. Main Wiring Harness with 7-Prong Connector End JM0020439 Light Enhancer JM0010566 Wiring Harness for Rear Lights (Each) JM0020437...
- Page 41 Sideboards for 810 & 1010 Models 810 Sideboards 910 Sideboards Description Part. No 810 Low Sideboard Corner JM0013113 810 Low Sideboard JM0014019 810 Endboard Back JM0014021 810 High Sideboard Corner JM0013112 810 High Sideboard JM0014020 810 Endboard Front JM0014022 1010 Low Sideboard Corner JM0013701 1010 Front &...
- Page 42 Sideboards For 1110, 1310, & 1410 Models 1110 Sideboards 1310 Sideboards 1410 Sideboards...
- Page 43 Sideboards For 1110, 1310, & 1410 Models Description Part. No. Description Part. No. 1110 Low Sideboard Corner JM0015092 1310 High Sideboard Splice JM0009702 1110 Low Sideboard (Left) JM0015086 1310 High Sideboard Brace JM0021202 1110 Low Sideboard Splice JM0015093 48” Inside Brace (Sideboard Brace) JM0010933 1110 Low Sideboard (Right) JM0015087...
- Page 44 Sideboards for 1120, 1220, & 1520 Leaner Models 1120 Sideboards 1220 Sideboards 1520 Sideboards...
- Page 45 Sideboards for 1120, 1220, & 1520 Leaner Models Description Part. No Description Part. No 1120 Front Top Corner JM0007363 32 1220 Back Endboard Tri JM0007412 1120 Front Top Sideboard JM0007304 33 1220 Back Endboard JM0007410 1120 Back Top Sideboard JM0007326...
- Page 46 Roll Tarp Assembly Rear Endcap Front Endcap Prop-Up Bars Crank Handle Holder Tarp Stand-Off Crank Handle U-Joint Tarp Assembly...
- Page 47 JM0021378 1410) 30 Tarp with Rivets (1520) JM0021379 Rear Long Arched End Cap (1120, 1220, 1520) JM0007257 31 1” Square Tie-Down Tube (810) JM0000188 Rear Short Arched End Cap (1120, 1220, 1520) JM0007255 31 1” Square Tie-Down Tube (1010, 1110, JM0021331 3/8”-16 Gr5 Z J-Bolt (384JB)
Need help?
Do you have a question about the 1520 and is the answer not in the manual?
Questions and answers