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MARLO MATD 9500 XT Manual

Automatic water dealkalizer
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MATD 9500 XT
1-2" Systems
AUTOMATIC WATER
DEALKALIZER
INSTALLATION, OPERATION, AND
MAINTENANCE MANUAL

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Summary of Contents for MARLO MATD 9500 XT

  • Page 1 MATD 9500 XT 1-2” Systems AUTOMATIC WATER DEALKALIZER INSTALLATION, OPERATION, AND MAINTENANCE MANUAL...

  • Page 2: Table Of Contents

    MATD 9500 XT MANUAL TABLE OF CONTENTS Commercial and Industrial Product Warranty and Water Conditioner Guarantee ...... 1 General Arrangement Drawings and Dimensional Data ............2 Specifi cation Table ........................3 Control Dimensions........................4 Dealkalizer General Information ....................5 Locate Dealkalizer ........................9 Load Dealkalizer Tank ........................9...
  • Page 3 1. Any other obligations or liabilities arising out of breach of contract or out of warranty. 2. Any obligations whatsoever arising from tort claims (including negligence and strict liability) or arising under other theories of law with respect to products sold or services rendered by Marlo Inc. or any undertakings, acts, or omissions relating thereto.

  • Page 5: Specification Table

    SPECIFICATION TABLE MATD-60-1-1/2 MODEL SPECIFICATIONS Design Temperature 35-100ºF Design Pressure 30-100 psig Power Requirements 120 VAC 60 Hz Resin Capacity 60,000 grains @ 5 lbs. Salt Dosage and 0.3 lbs Caustic SYSTEM FLOW RATES Continuous Service 14.0 gpm Backwash Rate 6.0 gpm Brine Draw Rate 0.6 gpm...
  • Page 6 MATD 9500 XT MANUAL SPECIFICATIONS WATER CONDITIONER FLOW DIAGRAMS MODEL MATD Valve Size Inches 1-1/2 1-1/2 1-1/2 1-1/2 Capacity (Kilograins) Continuous 12.5 Service Peak Backwash & Fast Flush Brine Draw & Rinse Brine Tank Refill Backwash Minutes Brine Draw Minutes &...

  • Page 7: Control Dimensions

    MATD 9500 XT MANUAL 9500 Control Dimensions Page 4...
  • Page 8 INSTALLATION INSTRUCTIONS WATER DEALKALIZER GENERAL INFORMATION 1. Minimum operating pressure is 25 psi. If pressures less then 25 psi are encountered, a pump must be installed. Note: The control valve will not operate correctly if feeding into an atmospheric tank. A pressure control devise must be added to the outlet to maintain the minimum pressure.
  • Page 9 DEALKALIZATION Alkalinity is a measure of a waters ability to neutralize an acid. There are three components to alkalinity including, bicarbonate (HCO ), carbonate (CO ) and hydroxide (OH). The existence of these ions is pH dependent. HCO will be the predominant constituent of alkalinity at a pH of 4.3 to 8.3.
  • Page 10 DEALKALIZATION continued When sizing a dealkalizer, the water analysis must as a minimum include the following parameters; total alkalinity, chloride (Cl), sulfate (SO ), total hardness and TDS. The Cl and SO must then be converted to their CaCO equivalents. Remember, the total alkalinity is already expressed as CaCO .
  • Page 11 Page 8...

  • Page 12: Locate Dealkalizer

    LOCATE DEALKALIZER 1. Select a location that is accessible and near a floor drain that has adequate carrying capacity to handle the backwash flow. See specification table for the flow rate. 2. Erect the mineral tanks on a concrete or other firm foundation and level. 3.

  • Page 13: Mounting Control Valve Assembly

    MOUNTING CONTROL VALVE ASSEMBLY 1. On the right side tank, verify that the distributor riser pipe is not plugged. 2. Lubricate the distributor o’ring on the bottom of the control valve with silicone. 3. Screw the control valve into top opening of tank making sure the distributor riser pipe slides easily through the distributor o’ring.
  • Page 14 INSTALLATION OF CONNECTION PIPING Note: • Use thread sealing tape on all threaded piping connections. • Install the piping conforming to federal, provincial, and local codes. • Unions or flanges are recommended at the control valve's inlet and outlet connections •...
  • Page 15 CAUSTIC PUMP INSTALLATION Refer to the pump installation, operation, and maintenance manual located in the back of this manual. START-UP 1. Again, make sure all plumbing is complete and tight including drain line and brine line. Make all electrical connections per wiring diagrams provided. 2.

  • Page 16: Dealkalizer General Operation

    WATER DEALKALIZER GENERAL OPERATION The cycle duration is factory set at 10 minutes for clean feed water Backwash: applications. Increase time duration to 15 minutes when turbidity is present in the feed water. The cycle duration is factory is set at 60 minutes to assure the required Brine/Rinse: amount of brine is introduced and rinsed from the resin.

  • Page 17: Recommended Types Of Salt

    RECOMMENDED TYPES OF SALT Only purified salt should be used in the brining system. Palletized salt (“Button”, “Nugget”, and “Pellet”) or block salt (free binders) is recommended. Do not use granulated salt, as it will fall through the platform screen. Rock salt is not normally recommended.
  • Page 18 SALT and CAUSTIC REGENERATION Steps 1 - 3 are the same in this calculation. 4. From the capacity chart Figure 2 for Ionac ASB-2 using 50% alkalinity and 400 TDS the capacity is approximately 8 kgr / cu.ft. This should be downgraded by 10% 8 kg-r x .9 = 7.2 kgr / cu.ft. 5. 5.

  • Page 19: Flow Diagrams

    MATD 9500 XT MANUAL WATER CONDITIONER FLOW DIAGRAMS Page 16...
  • Page 20 MATD 9500 XT MANUAL WATER CONDITIONER FLOW DIAGRAMS Page 17...
  • Page 21 MATD 9500 XT MANUAL WATER CONDITIONER FLOW DIAGRAMS Page 18...

  • Page 22: Setting Specification Sheet

    MATD 9500 XT MANUAL Setting Specification Sheet NOTE: Some options may not be available depending on valve model or other options chosen. Circle and/or Fill in the Appropriate Data for Future Reference. System Type: Meter Immediate / Time Clock Delayed / Twin Tank / Volume Override Delay...

  • Page 23: Xt Timer Operation

    MATD 9500 XT MANUAL Timer Operation 42138_REVA Valve State: CHG (Change of State) CHG will be displayed when the lower drive changes from one state to another in dual piston valves. INI (Initializing) INI will display on the screen for 30 to 45 seconds when initializing after a power failure reset or programming.
  • Page 24 MATD 9500 XT MANUAL Timer Operation Regeneration: • A time initiated control valve regenerates when the number of programmed days has been reached • A flow initiated control valve regenerates when the volume count is zero or is below reserve...
  • Page 25 MATD 9500 XT MANUAL Timer Operation Setting the Time of Day Press and hold the Up or Down button for 2 seconds. Press the Shift button to select the digit you want to modify. Press the Up or Down buttons to adjust the value.
  • Page 26 MATD 9500 XT MANUAL Timer Operation Flow Meter Equipped Timer As treated water is used, the Volume Remaining display counts down from the calculated system capacity, less the reserve volume. Once capacity reaches zero or reserve, if the immediate system the unit will regenerate immediately.
  • Page 27 MATD 9500 XT MANUAL Master Programming Mode Flow Chart NOTE: Depending on current option settings, some displays cannot be viewed or set. Entering Master Programming Mode: 1. Press and hold the Shift and Up buttons for 5 seconds. 2. Set the Time of Day display to 12:01 PM or 12:01HR (See the User Programming Section).
  • Page 28 MATD 9500 XT MANUAL Master Programming Mode Flow Chart NOTE: Depending on current option settings, some displays cannot be viewed or set. CAUTION: Before entering Master Programming, please contact your local professional water dealer. Page 25...
  • Page 29 MATD 9500 XT MANUAL Master Programming Mode Flow Chart NOTE: Depending on current option settings, some displays cannot be viewed or set. CAUTION: Before entering Master Programming, please contact your local professional water dealer. Page 26...
  • Page 30 MATD 9500 XT MANUAL Master Programming Mode Flow Chart NOTE: Depending on current option settings, some displays cannot be viewed or set. CAUTION: Before entering Master Programming, please contact your local professional water dealer. Page 27...
  • Page 31 MATD 9500 XT MANUAL Master Programming Mode Flow Chart NOTE: Depending on current option settings, some displays cannot be viewed or set. CAUTION: Before entering Master Programming, please contact your local professional water dealer. Page 28...
  • Page 32 MATD 9500 XT MANUAL Master Programming Mode When the Master Programming Mode is entered, parameters can be set to make the timer function as needed. NOTE: Depending on current option settings, some displays cannot be viewed or set. Entering Master Programming Mode: Press and hold the Shift and Up buttons for 5 seconds.
  • Page 33 MATD 9500 XT MANUAL Master Programming Mode Display Format This program step selects the display format. — Press the Up or Down buttons to adjust this value. — Press the Extra Cycle button. Unit Capacity This program step selects the timer’s total capacity of hardness that can be removed.
  • Page 34 MATD 9500 XT MANUAL Master Programming Mode Regeneration Day Override This program step sets the maximum amount of time (in days) the unit can be in service without a regeneration. — Press the Shift button to select the digit you want to modify.
  • Page 35 MATD 9500 XT MANUAL Master Programming Mode Media Volume This program step sets the volume of the media in the resin tank. — Press the Shift button to select the digit you want to modify. — Press the Up or Down buttons to adjust this value.
  • Page 36 MATD 9500 XT MANUAL Master Programming Mode b. Chemical Pump Auxiliary Relay Output Window This option setting consists of two displays. The first display sets the volume of water flow at which the output turns on. The second display sets the on time (in seconds) of the output.
  • Page 37 MATD 9500 XT MANUAL User Programming Flow Chart & Mode NOTE: Depending on current option settings, some displays cannot be viewed or set. Entering User Mode: Press and hold the Up and Down buttons for 5 seconds. NOTE: Depending on current option settings, some displays cannot be viewed or set.
  • Page 38 MATD 9500 XT MANUAL Diagnostic Programming Mode Flow Chart NOTE: Depending on current option settings, some displays cannot be viewed or set. Entering Diagnostic Mode: Press and release the “D” button. Press the Extra Cycle button once per display until all displays are viewed and the normal display screen appears.

  • Page 39: Diagnostic Mode

    MATD 9500 XT MANUAL Diagnostic Programming Mode NOTE: Depending on current option settings, some displays cannot be viewed. Overview Diagnostic Mode The current Diagnostic Programming Mode screen will display until either the Extra Cycle button is pressed through for each screen, or the Diagnostic button is pressed. In the event of regeneration occurring while in the Diagnostic Programming Mode, the regeneration step and time remaining will be displayed.
  • Page 40 MATD 9500 XT MANUAL 9500 Power Head Assy 61501-3200XT-9_REVA Page 37...
  • Page 41 MATD 9500 XT MANUAL 9500 Power Head Assy Item No. Quantity Part No. Description 1 .......1 ......17784-05 .......Panel, Control, 9000/9500, ET 2 .......1 ......15175 ......Label, Shaft Position 3 .......3 ......15209 ......Pin, Roll, 1/8 x 1/2 SS 4 .......2 ......15367 ......Pin, Dowel, 9000 5 .......1 ......
  • Page 42 MATD 9500 XT MANUAL 9500XT Wiring 42140_2750XT_2850XT_REVA 0_2750XT_2850XT_REVA Page 39...
  • Page 43 MATD 9500 XT MANUAL 9100 9500 Page 40...
  • Page 44 MATD 9500 XT MANUAL 9500 Page 41...
  • Page 45 MATD 9500 XT MANUAL 9500 Control Valve Assembly Page 42...
  • Page 46 MATD 9500 XT MANUAL Second Tank Assemblies Page 43...
  • Page 47 MATD 9500 XT MANUAL Second Tank Assemblies Page 44...
  • Page 48 MATD 9500 XT MANUAL Meter Assemblies Page 45...
  • Page 49 MATD 9500 XT MANUAL Meter Assemblies Page 46...
  • Page 50 MATD 9500 XT MANUAL 3/4”, 1” or 1 1/2” Paddle Wheel Meter Cap Assembly Page 47...
  • Page 51 MATD 9500 XT MANUAL Brine Valve Systems (1600 and 1700 Series) Page 48...
  • Page 52 MATD 9500 XT MANUAL 9500, 2350 Safety Brine Valve Page 49...
  • Page 53 Page 50...

  • Page 54: Troubleshooting

    MATD 9500 XT MANUAL Troubleshooting Page 51...
  • Page 55 MATD 9500 XT MANUAL Troubleshooting Page 52...
  • Page 56 MATD 9500 XT MANUAL Troubleshooting - Timer If an error is detected, an error screen will alternate with the main display screen every few seconds, and the LED light will be red. During an error condition, the unit continues to monitor the flow meter and update the remaining capacity.
  • Page 57 MATD 9500 XT MANUAL NOTES 2227 South Street P.O. Box 044170 Racine, WI 53404-7003 Ph. (262) 681-1300 Fax (262) 681-1318 www.Marlo-Inc.com...
  • Page 58 Electronic Metering Pumps Series A PLUS A Unit of IDEX Corporation Key Features System Compatibility • Manual Control by on-line adjustable stroke rate and A wide variety of chemicals can be pumped. stroke length. Liquid end materials include glass-filled polypropylene (GFPPL), PVC, styrene-acrylonitrile (SAN), •...
  • Page 59 PULSAtron Series A Specifications PLUS Series A - Six model selections. Digit 1 and 2 (LB) signify PLUS " 4 " 8 product class, digit 3 and 4 signify pressure flow. For full model " 8 " 2 selection information refer to Price Schedule EMP-PS LP. "...
  • Page 60 RETURNS Electronic Metering Pumps The Customer Service Department will issue a Return Authorization (RA) number for all returns. The following information will be required: Series C, C , E, E-DC and E PLUS PLUS PLUS 1. Billing and a ship-to address. 2.
  • Page 61 TABLE OF CONTENTS 8.0 POLICIES AND PROCEDURES Page MANUFACTURERS PRODUCT WARRANTY SAFETY INSTRUCTIONS .................. 3 The manufacturer warrants its equipment of its manufacture to be free of defects General Safety Considerations ..............3 in material or workmanship Liability under this policy extends for eighteen (18) months from the date of purchase or one (1) year from date of installation or Safety Operating Procedures ..............

  • Page 62: Safety Instructions

    7.0 TROUBLESHOOTING cont'd. SAFETY INSTRUCTIONS . t n When using chemical feed pumps, basic safety pre- cautions should always be followed to reduce risk of l l a i t a fire, electric shock, and personal injury. Failure to i l a .
  • Page 63 Please read all these cautionary notes prior to installation and start-up of your 7.0 TROUBLESHOOTING cont'd. metering pump. Important: Pump must be installed and used with supplied back pressure/injection valve. Failure to do so could result in excessive pump output. n i t i t t i t r...
  • Page 64 • Chemicals used may be dangerous and should be used carefully and according 7.0 TROUBLESHOOTING to warnings on the label. Follow the directions given with each type of chemical. Do not assume chemicals are the same because they look alike. Always store chemicals in a safe location away from children and others.

  • Page 65: Unpacking The Pump

    DIAPHRAGM REPLACEMENT cont'd. 2.0 UNPACKING THE PUMP • Apply grease to areas of the diaphragm that contact the deflection plate. Check all equipment for completeness against the order and for any evidence of shipping damage. Shortages or damages should be reported immediately to the carrier and to the •...

  • Page 66: Materials Of Construction

    MATERIALS OF CONSTRUCTION cont'd. • If the pump has been out of service for a month or longer, clear the pump head valve assemblies by pumping fresh water for approximately 30 minutes. If the Consult a Chemical Resistance Guide or Supplier for information on chemical pump does not operate normally after this “purging run”, replace cartridge compatibility.
  • Page 67 • Flooded suction mounting (installing the pump at the base of the chemical 5.5.3 4-20mA DC INPUT FUNCTION cont'd. storage tank, Figure 4) is the most trouble free type of installation and is • recommended for very low output requirements. Since the suction tubing is The signal cord polarity is: filled with chemical, priming is accomplished quickly and the chance of losing Black...

  • Page 68: Piping

    • When the “ON” signal pulse is input, the pump operates one stroke 4.2 PIPING and the fluid is discharged. In addition, the pump can be operated • continuously at a rate of up to 125 strokes/min. by repeated input of Use provided tubing of specified size for connection.

  • Page 69: Wiring

    OPERATION BY EXTERNAL INPUT SIGNALS (Options): 4.3 WIRING The pump can be controlled by three types of input signals. All are fully isolated • —Risk of electrical shock. This pump is supplied with a from AC input and from earth ground. The input socket connections are located three-prong grounding type power plug.

  • Page 70: Start Up And Operation

    5.3.3 Controlling Procedure cont'd. Example Selected Model = LPD4 Set Stroke Length = 100% Set Stroke Rate = 100% Output Capacity = 21 gallons per day (GPD)* (Rated Pressure) Desired Flow = 15 GPD Adjust Stroke Rate to 80% FIGURE 8 Output Capacity = 0.80 x 21 = 16.8 GPD* Stroke Length Setting...

  • Page 71: Capacity Control

    • Turn on the power to the pump. The green LED (not available on all models) CAPACITY CONTROL will light up and flash off each time the pump strokes. Capacity can be controlled by means of the stroke length adjusting knob and/or •...

This manual is also suitable for:

Matd-50-1-1/2Matd-60-1-1/2Matd-80-1-1/2Matd-100-1-1/2

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