Taylor R160 Manual

Frozen food dispenser

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Frozen Food Dispenser

Taylor Model R160

Place this chapter in the Frozen Food

section of the Equipment Manual.

Manufactured exclusively for

McDonald's

Taylor Company

750 N. Blackhawk Blvd.

Rockton, IL 61072

Phone: (815) 624-8333

Toll Free Number

Outside Illinois:

1 (800) 228-8309

Inside Illinois:

1 (800) 851-5639

Fax: (815) 624-8000

Introduction ........................................................................................................................................................................... 1

Unpacking and Installation.................................................................................................................................................... 1

Intended Use ........................................................................................................................................................................ 1

Specifications........................................................................................................................................................................ 2

Safety.................................................................................................................................................................................... 3

Equipment Safety ................................................................................................................................................................. 5

Dispenser Assembly ............................................................................................................................................................. 7

Operator Panel and controls ................................................................................................................................................. 9

Startup and Operation ........................................................................................................................................................ 10

Daily Closing: Disassembly, Defrost, and Cleaning........................................................................................................... 11

Temperature Controller Operation and Menu Structure ..................................................................................................... 12

Error Detection.................................................................................................................................................................... 13

Troubleshooting .................................................................................................................................................................. 14

Part Identification ................................................................................................................................................................ 15

Refrigeration System .......................................................................................................................................................... 23

Refrigeration Circuit (404A Refrigerant).............................................................................................................................. 27

Refrigeration Circuit (R290 Refrigerant) ............................................................................................................................. 28

Electrical Diagram............................................................................................................................................................... 29

Electrical Diagram (with Replacement Controller) ............................................................................................................. 30

Limited Warranty on Equipment.......................................................................................................................................... 31

Limited Warranty on Parts .................................................................................................................................................. 33

Ordering/Service Information .............................................................................................................................................. 36

Service Information ............................................................................................................................................................. 37

Warranty

Warranty information is contained in this Equipment Manual. Refer to the warranty information listed in the Limited Warranty on

Equipment and Limited Warranty on Parts sections and to the warranty classifications listed in the Parts Identification/Function

section when service is performed on your machine.

It is recommended that the operator take the necessary time to carefully read through the complete warranty information.

Thoroughly understand your warranty protection before you begin operation.

For any questions pertaining to the Taylor Warranty, please contact Taylor Company, Rockton, Illinois 61072.

This manual is for the exclusive use of licensees and employees of McDonald's Corporation

04/07/20 (Original Publication)

(Updated 04/21/20)

EM SD11

Printed in

The United States of America

089364-MCD

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Summary of Contents for Taylor R160

Page 1: Table Of Contents
It is recommended that the operator take the necessary time to carefully read through the complete warranty information. Thoroughly understand your warranty protection before you begin operation. For any questions pertaining to the Taylor Warranty, please contact Taylor Company, Rockton, Illinois 61072. This manual is for the exclusive use of licensees and employees of McDonald's Corporation ©2005 McDonald's Corporation...
Page 2 This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, in whole or part, without the written consent of Taylor Company. Product names mentioned herein are for identification purposes only, and may be trademarks and/or registered trademarks of their respective...
Page 3: Introduction
INTRODUCTION This Model R160 Frozen Food Dispenser is a refrigerated unit that dispenses frozen fries. It is recommended that these operating procedures be followed closely to ensure correct assembly and disassembly of the Dispenser. UNPACKING AND INSTALLATION Remove all packing material from Dispenser. Open cabinet door.
Page 4: Specifications
Refrigeration Specifications: SPECIFICATIONS Domestic: Electrical Requirements: • Model R160 Refrigerant R404A 13 oz. (368 g) Domestic: International: • 120V, 60 Hz, 8A, 1 Phase • Model R160 Refrigerant R404A 13 oz. (368 g) International: • Model R160 Refrigerant: R290 5.15 oz. (146 g) •...
Page 5: Safety
• If the supply cord is damaged, it must be replaced by a Taylor service technician in order to avoid a hazard. Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor...
Page 6 The user is responsible for delivering the machine to the appropriate collection facility, as specified by your local code. For additional information regarding applicable local disposal laws, please contact the municipal waste facility and/or local authorized Taylor distributor.
Page 7: Equipment Safety
EQUIPMENT SAFETY Important: • Turn the power switch off and disconnect the Dispenser power cord from the wall outlet before cleaning, moving, or servicing the Dispenser. • Inspect the Dispenser on a regular basis to identify potential problems before they occur. •...
Page 8 Warning: Keep ventilation openings in the machine enclosure clear of obstruction, particularly in the back-bottom panel. Figure-4: international Caution: The R160 utilizes R290 (propane) as a CAUTION! refrigerant. Release of refrigerant into the Disconnect power before servicing unit . atmosphere is strictly prohibited.
Page 9: Dispenser Assembly
DISPENSER ASSEMBLY Note: Before assembling the Dispenser, it is recommended that all parts be cleaned, sanitized, dried, and handled in a sanitary manner. Refer to the Cleaning Procedures for more information. Figure-11: Outlet Door 4. With your hands removed, turn the Dispenser on. The outlet door will retract into the closed position.
Page 10 Figure-13 Fry Diverter 6. Install the fry diverter into the hopper by sliding the fry diverter tabs into the slots on the inside hopper wall. Figure-14: Hopper Assembly 7. Install the hopper assembly into the cabinet by sliding them onto the hopper supports. Do not force the drum onto the shaft.
Page 11: Operator Panel And Controls
OPERATOR PANEL AND CONTROLS The operator panel consists of the On/Off switch, the temperature controller with display, and the Dispenser button. On/Off Switch Temperature Controller Dispenser Button Figure-15 On/Off Switch controls the main power that turns the Dispenser on and off. The switch illuminates when on. Temperature Controller maintains the cabinet temperature and displays the current cabinet temperature.
Page 12: Startup And Operation
5. Empty the bag into the hopper by pulling it evenly STARTUP AND OPERATION toward the diverter. When adding multiple bags of • When the Dispenser is in place, lock both fries, alternate the placement of the bag in the hopper opposite of the previous bag.
Page 13: Daily Closing: Disassembly, Defrost, And Cleaning
DAILY CLOSING: DISASSEMBLY, DEFROST, AND CLEANING Important! These cleaning instructions are intended as Take the removable components from the Dispenser to the washing area. Wash them with a hot solution of a guide. Refer to your local, state, and federal regulations detergent and water.
Page 14: Temperature Controller Operation And Menu Structure
TEMPERATURE CONTROLLER OPERATION AND MENU STRUCTURE The Space Saver Frozen Food Dispenser uses an electronic temperature controller to operate the refrigeration system. It directly controls the compressor. The following sections will cover basic operation and programming of this controller. Compressor Enabled LED Up key Down key Not Used...
Page 15: Error Detection
(Fahrenheit or Celsius) on the controller. WARNING! All repairs must be performed by a qualified service technician with the main power supply to the machine disconnected. Failure to follow this instruction may result in electrocution. Contact your local authorized Taylor distributor for service.
Page 16: Troubleshooting
TROUBLESHOOTING The following is a list of possible problems that may occur, probable causes, and corrective action that may eliminate the problem. If, after performing the corrective action, the problem persists, call a service technician for assistance. Problem Possible Causes Corrective Actions No power.
Page 17: Part Identification
PART IDENTIFICATION Dispenser Cabinet Assembly Item Qty. Part # Description 296486 Top Cover 213559 Screw, Truss head, Phillips, #10-32x1/2” 294092 Screw, Truss head, Phillips 292246 On/Off Switch 15A 310193 Dispenser Switch 310082 Temperature Controller, Domestic (°F) 310083 Temperature Controller, International (°C) 296444 Door Gasket 293706...
Page 18 Figure-17...
Page 19 Parts identification Cont. Outlet Assembly Item Qty. Part# Description 296650 Outlet Door 310125 Drip Tray 296671 Drip Tray Divider Figure-18...
Page 20 Parts identification Cont. Interior Parts—Front View Item Qty. Part# Description 291411 Probe, Temperature 291284 P-Clip 295234 Spacer 292058 Grommet 296525 Hopper 296178 Diverter 202366 Drum 295699 Hopper Support 293720 Screw, FH, Slotted 10-32x1" Not shown 293966 Rack, Hash brown, Optional Figure-19...
Page 21 Parts identification Cont. Dispenser Cabinet interior (rear view) Item Qty. Part # Description 292246 On/Off Switch 310193 Dispense Switch 310082 Controller, Temp., 24V, °F, Dom., 115V 60 Hz Controller, Temp., 24V, °C, Intl., 310083 220V 50 Hz 296579 Terminal Block 296512 Kit, Basket Rack, Side Mount 296505...
Page 22 Figure-20...
Page 23 Parts Identification Cont. Operator Panel Components Item Part# Description 310193 Dispenser Button 310082 Temperature Controller, Domestic (°F) 310083 Temperature Controller, International (°C) 292246 On/Off Switch Not Shown 298533 Door Heater Wire Figure-21 Outlet Door Assembly Item Part# Description Item Part# Description 290133 Motor, Gear, 24 VDC...
Page 24 Parts identification Cont. Drum Motor Assembly Item Part# Description Item Part# Description 292546 Motor, Gear, Brushless, 24 VDC 213136 Cap Screw, Socket HD, #10-32x1¼” 202797 Bracket, Mount, Drum motor. 293318 Drum Shaft 213140 Washer, Lock, #10 290653 Set Screw, 3/8”-24 x 3/8” Figure-23...
Page 25: Refrigeration System
First, remove the product. Turn the On/Off switch to the Off The R160 Space Saver employs a cold wall system. position. Remove baskets, hopper, outlet door, drip tray, Through the refrigeration process, heat is transferred to and drip tray divider.
Page 26 Cleaning the Condenser Filter and Coil Monthly cleaning of the condensing unit filter will aid the heat transfer characteristics of the refrigeration system, increase its efficiency, and extend the life of the compressor. Remove the front louvered panel by removing the retaining screw.
Page 27 Overload Switch (1/2 hp Int. 240V 50 Hz 404A) 296606 Overload Switch (1/2 hp Int. 240V 60 Hz 404A) 295666 Overload Switch, (Model R160, R290 only) (1/2 hp Int. 240V 50 Hz) 294738 Start Relay (1/2 hp Dom. 120V 404A) 294780 Start Relay (1/2 hp Int.
Page 28 Refrigeration System Components Cont. Condensing Unit Assembly Figure-24...
Page 29: Refrigeration Circuit (404A Refrigerant)
REFRIGERATION CIRCUIT (404A REFRIGERANT) Figure-25...
Page 30: Refrigeration Circuit (R290 Refrigerant)
REFRIGERATION CIRCUIT (R290 REFRIGERANT) Figure-26...
Page 31: Electrical Diagram
ELECTRICAL DIAGRAM Figure-27...
Page 32: Electrical Diagram (With Replacement Controller)
ELECTRICAL DIAGRAM (WITH REPLACEMENT CONTROLLER) Figure-28...
Page 33: Limited Warranty On Equipment
Two (2) years In addition, during the two (2) year period commencing on the date of original installation of the Product, Taylor will also provide, through an authorized Taylor distributor or service agency, all service needed to replace the failed defective part at no charge for the service.
Page 34 LEGAL REMEDIES The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Product, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Product under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.
Page 35: Limited Warranty On Parts
Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original installation of the Part in the Taylor unit. If a Part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or remanufactured Part, at Taylor’s option, to replace the failed defective Part at no charge for the Part.
Page 36 Taylor. 5. Replacement of wear items designated as Class “000” Parts in the Taylor Operator’s Manual, as well as any release sheets and clips for the Product’s upper platen assembly.
Page 37 LEGAL REMEDIES The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Part, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Part under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.
Page 38: Ordering/Service Information
1. Model Number: R280 to any technician he/she employs. It should also be noted that Taylor does not warrant the 2. Serial Number_________________________ refrigerant used in its equipment. For example, if the...
Page 39: Service Information
Service fees are in accordance with industry standards. Replacement parts are available through an authorized Taylor distributor or service agency. Our authorized Taylor distributor or service agency is available for assistance providing product technical support, parts and parts information, and service agent referral.
Page 40 089364-MCD...

Taylor R160 Manual

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