Dantherm calorex PP16AMY Owners & Installation Manual

Dantherm calorex PP16AMY Owners & Installation Manual

Air/water heat pumps

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Air/Water Heat Pumps
PP16AMY
Owner installation manual (SD721950 issue 3)

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Summary of Contents for Dantherm calorex PP16AMY

  • Page 1 Air/Water Heat Pumps PP16AMY Owner installation manual (SD721950 issue 3)
  • Page 2: Heath And Safety Warning

    PP16AMY OWNER INSTALLATION MANUAL HEALTH AND SAFETY WARNING This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
  • Page 3: Table Of Contents

    HEATH AND SAFETY WARNING ..........2 QUICK START GUIDE ..............4 1.0 HOW THE CALOREX ‘PP16AMY’ WORKS......5 1.1 FUNCTION ................6 1.2 FEATURES OF THE CALOREX PP16AMY .......7 DIGITAL THERMOSTAT AND INDICATOR LAMPS ....7 2.0 INSTALLATION ..............8 2.1 ACCESSORIES ..............8 2.2 SITING ..................8 2.3 AIR FLOW ................9...
  • Page 4: Quick Start Guide

    PP16AMY OWNER INSTALLATION MANUAL QUICK START GUIDE QUICK START GUIDE 1Ø PP16AMY = 40A To LPHW circuit SD721950 ISSUE 3...
  • Page 5: How The Calorex 'Pp16Amy' Works

    1.0 HOW THE CALOREX ‘PP16AMY’ WORKS. The Calorex PP16AMY is an air to water heat pump that is designed to provide indirect low pressure hot water (LPHW) to swimming pool air handling units that contain a water to water heat exchanger. The PP16AMY is an alternative to a fossil fuel boiler and can provide flow temperatures up to 55°C.
  • Page 6: Function

    PP16AMY OWNER INSTALLATION MANUAL 1.1 FUNCTION The Calorex Indirect heater provides thermodynamic heating by means of a vapour compression cycle, (similar to that employed in a conventional refrigerator), in addition to acting as an active solar collector. 1. THE EVAPORATOR collects the heat from the outside ambient air, 2.
  • Page 7: Features Of The Calorex Pp16Amy

    1.2 FEATURES OF THE CALOREX PP16AMY • A purpose built Monobloc heat pump designed to provide indirect low pressure hot water (max 55°C) for swimming pool heating. • Reverse cycle defrost providing operating capability in air temperatures as low as -15°C.
  • Page 8: Installation

    PP16AMY OWNER INSTALLATION MANUAL 2.0 INSTALLATION a)Ensure heat pump on site is as ordered, i.e. model, electrical supply and factory fitted options. b) Inspect unit for damage, in particular inspect the evaporator (finned side) to ensure that it is undamaged. (Minor indentations in the fins do not affect performance).
  • Page 9: Air Flow

    2.3 AIR FLOW Due consideration must be given to air flow when installing the PP16AMY. Do not be obstruct the inlet or outlet and ensure discharged air cannot recirculate to the inlet. (See below) Possible positions of a Calorex heat pump Suitable opening Suitable opening Calorex...
  • Page 10: Changing The Position Of The Digital Thermostat

    PP16AMY OWNER INSTALLATION MANUAL 2.4 CHANGING THE POSITION OF THE DIGITAL THERMOSTAT On delivery, the digital controller is filled above the water in/out connections. If this does not suit the installation the digital controller can be moved to the adjacent panel following the procedure set out below. Digital ermostat Alternative...
  • Page 11: Plumbing

    3.0 PLUMBING a) The PP16AMY water connections on the machine are 3/4” BSPM stubs. b) The PP16AMY is supplied with bungs fitted in the water connection fittings. These need to be removed before the PP16AMY is installed. c) The PP16AMY should be connected upstream of other heaters. d) Suitable breakable couplings should be installed local to the heat pump.
  • Page 12: Determining Water Flow

    PP16AMY OWNER INSTALLATION MANUAL 3.1 DETERMINING WATER FLOW Installation of a flow meter It is recommended that a flow meter is installed in the pipework between the buffer tank and the heat pump to enable the water flow through the PP16AMY to be set at the correct flow rate.
  • Page 13: Water Connections

    3.2 WATER CONNECTIONS (ALSO SEE SECTION 2.2) Water out connection 3/4” BSPM Water in connection 3/4” BPSPM Condensate drain connection 3/4” BPSPM LPHW schematic Internal 3 way motorised valve (diverting). Controlled by heat pump providing pool water heating. Pool heater cabinet Flow balance PP16AMY...
  • Page 14: Electrical Installation

    PP16AMY OWNER INSTALLATION MANUAL 4.0 ELECTRICAL INSTALLATION ELECTRICAL SAFETY It is important to ensure that all aspects of the installation comply with the latest I.E.E. Regulations. It is also important to ensure that any remote devices which terminate within the pool hall are of the type and voltage as specified in the latest I.E.E. Regulations.
  • Page 15: Terminal Block Layout

    4.1 TERMINAL BLOCK LAYOUT MAINS SUPPLY TERMINAL BLOCK LAYOUT SINGLE PHASE Single phase 230V ~1N 50Hz VOLT FREE POOL PUMP Volt free pump RUN TERMINALS run terminals Remote INTERLOCKS Interlocks on/off Cable entry point Elec box stud Make mains in connection here 4.2 INTERLOCK TERMINALS Remote On/Off Interlock...
  • Page 16: Pool Pump Synchronisation

    PP16AMY OWNER INSTALLATION MANUAL 4.3 POOL PUMP SYNCHRONISATION For installations where the filter pump, which also provides water to your heat pump, is controlled by a time clock (supplied by the installer) your Calorex heat pump can override “pump off” periods set on the time clock so that the filter pump will run if your swimming pool requires heating.
  • Page 17: Circuit Diagram

    ELECTRICAL CIRCUIT DIAGRAM 4.4 CIRCUIT DIAGRAM SOFT START CONTACTOR O/LOAD (N/O) RELAY/HARD FITTED START CAP (N/O) COMPRESSOR (N/O) RUN CAP COMPRESSOR O/LOAD ALARM SOFT START THERMAL OVERLOAD & FAULT LIGHT IF FITTED DIGITAL THERMOSTAT SENSOR (DEFROST) SENSOR (WATER TEMP) COMPRESSOR O/LOAD ALARM 97 98 (N/O)
  • Page 18: Heat Pump Malfunction

    Any sign of abnormal operation such as water dripping should be reported immediately to the installer. If in doubt or if advice is required contact the Dantherm Group UK Service Department. Telephone +44(0)1621 856611 (option 4) 5.1 USER CHECK LIST...
  • Page 19: Regular Planned Maintenance

    6.0 REGULAR PLANNED MAINTENANCE Operations to be carried out during a regular planned maintenance visit are as follows: 1. Clean the evaporator. (This action may be required more frequently than regular servicing). 2. Check operation and condition of fan and compressor. 4.
  • Page 20: Data Sheet

    *Phsical dimensions (dimensions exclude water fittings, see installation drawing) *Width (unpacked) 1244 *Depth (unpacked) *Height (unpacked) Weight (unpacked) For accurate application sizing consult Dantherm Ltd. R407c Global warming potential (GWP) 1774. 1mm WG = 9.8Pa 1mhd = 1.4psi 1L/min=0.22 gall/min SD721950 ISSUE 3...
  • Page 21 8.0 DIMENSION DRAWING SD721950 ISSUE 3...
  • Page 22: Wintersation Procedure

    PP16AMY OWNER INSTALLATION MANUAL 9.0 WINTERSATION PROCEDURE If the PP16AMY is going to be kept running continuously then is not necessary to perform the winterisation procedure. WARNING. Isolate machine before removing covers! The heat pump embodies electrical and rotational equipment, it is recommended for your own safety that a competent person carries out the following procedure.
  • Page 23: Start Up Procedure After Winterisation

    9.1 START UP PROCEDURE AFTER WINTERISATION 1) Replace covers (if not fitted). 2) Remove front grille. Using a soft brush clean finned surfaces of heat pump. Replace panel. 3) Remove plastic covers on water connections and reconnect water piping or close drain valve.
  • Page 24: Warranty Conditions

    PP16AMY OWNER INSTALLATION MANUAL WARRANTY CONDITIONS If in doubt or if advice is required please contact the Dantherm Group The following exclusions apply to the Warranty given by Dantherm Ltd. No UK Service Department by calling 01621 856611 (option 4) or emailing claims will be accepted if : service.department@dantherm.com...
  • Page 25 SD721950 ISSUE 3...
  • Page 26 PP16AMY OWNER INSTALLATION MANUAL SD721950 ISSUE 3...
  • Page 27 SD721950 ISSUE 3...
  • Page 28 Dantherm Ltd. Unit 12, Galliford Road Maldon CM9 4XD United Kingdom Calorex is part of the +44 (0)1621 856611 sales.uk@dantherm.com SD721950 ISSUE 3...

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