Snorkel S2755BE Repair Parts Manual

Snorkel S2755BE Repair Parts Manual

Diesel bi-energy 24v dc
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Se rial Num ber S2755RT-07-000001 and af ter
Die sel
Bi-En ergy 24V DC
REPAIR PARTS
MANUAL
Part Num ber 13715-2
November 2012 (Rev C)
5 5 5 5
5 5 5 5
5 5 5 5
5 5 5 5
Ver sion III

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Summary of Contents for Snorkel S2755BE

  • Page 1 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Die sel Bi-En ergy 24V DC REPAIR PARTS MANUAL Part Num ber 13715-2 November 2012 (Rev C) Se rial Num ber S2755RT-07-000001 and af ter Ver sion III...
  • Page 3: Table Of Contents

    Table of Contents Table of Contents General Specifications Servicing STC Fittings ..... . . 17 Disconnection ......17 General Specifications S2255RT .
  • Page 4 Table of Contents Section 3. - Electrical Upper control box mounting assembly ..1-27 Placards and decals installation ....1-28 Looms .
  • Page 5: General Specifications

    General Specifications General Specifications S2255RT SPECIFICATIONS S2255RT 8.1m 26' 7" Nominal working height Wheels 8.5m 27' 11 " Stabilisers 6.1m Platform floor height Wheels 6.5m 21' 4" Stabilisers 1200mm 47” Roll out deck size 0 to 5.2kph 0 to 3.3mph Drive speed Below 2.4m 0 to 0.64kph...
  • Page 6: General Specifications S2755Rt

    General Specifications General Specifications S2755RT SPECIFICATIONS S2755RT 9.9m 32' 6" Nominal working height Wheels 10.4m 34' 1" Stabilisers 7.9m 25' 11" Platform floor height Wheels 8.4m 27' 7" Stabilisers 1200mm 47” Roll out deck size 0 to 7kph 0 to 4.3mph Drive speed Below 2.4m 0 to 0.8kph...
  • Page 7: Engine Data

    General Specifications Engine Data Model KUBOTA (diesel) Model D902 Fuel Diesel Fuel Grade ASTM Grade 2-D S5000 Tier 4 Compliance: Low Sulpher ASTM Grade 2-D S500 centane no. >44 (For operating temperature below 32 F (0 C) use "winterised" no. 2-D Coolant 50% water + 50% ethylene glycol Maximum Temperature...
  • Page 8: Classification

    Commissioning of the machine consists of performing the Pre Delivery and Inspection Report (PDIR) satisfactorily. This PDIR is performed by Snorkel or it's agent before the machine is delivered. A completed PDIR can be obtained, by request, from the sales agent.
  • Page 9: Maintenance Information

    This Maintenance and Repair Parts manual covers operated valves. current production machines only. While Snorkel has attempted in every way to Electrical confirm that all information in this manual is correct, Electrical (Section 3), contains listings and...
  • Page 10: Maintenance Schedules

    - blocked or the weight removed by a suitable lifting device before disconnecting the Maintenance schedules hydraulic hose from the motor/pump unit to the lift Snorkel has established a Preventive Maintenance cylinder. Schedule that includes: When raising a portion of the machine, be sure that Daily Maintenance (Operator’s Inspection)
  • Page 11: Daily Maintenance

    Maintenance Information Daily Maintenance Pre-operational inspection (Set the KEY SWITCH to off before starting this inspection). COMPONENTS SERVICE REQUIRED Rough terrain scissor interlock tests Perform tests to ensure the system is functioning Fuel level Visually inspect Fuel filter (diesel engines only) Visually inspect (condition) Fuel leaks Visually inspect (hoses, connections, etc)
  • Page 12: 90 Day Or 150 Hour Maintenance

    Maintenance Information 90 Day or 150 Hour Maintenance (Trained Service Technician) COMPONENTS SERVICE REQUIRED RECOMMENDED LUBRICANT OR FURTHER INSTRUCTIONS Daily maintenance Perform maintenance as per schedule Preventive inspection Perform inspection, complete form Retain copy of checklist maintenance checklist Placards & decals inspection Inspect using drawing and parts listing Replace any missing or in section 1 (repair parts)
  • Page 13: Lubricants

    The drawing locates the lubrication points of the machine Lubricants Lubrication Specific lubricants as recommended by Snorkel, Refer to the above lubrication drawing for location should be used in maintaining your unit. If in doubt of the following item numbers.
  • Page 14: Engines (Item 5)

    DANGER If questions still remain, contact Snorkel for further Lead-acid batteries contain sulfuric acid information.
  • Page 15 Maintenance Information DANGER Lead-acid batteries produce flammable and explosive gases. NEVER allow smoking, flames or sparks around batteries. S2755RT, S2255RT – 13715-2 Rev C page 13...
  • Page 16: Preventive Inspection Maintenance

    Maintenance Information Preventive inspection maintenance 90 day or 150 hour checklist OK OK - No Service Required Serial Number Corrective Action Required Corrected, (Record description of corrective action). Inspection Procedures Codes CHECK (1) Weld cracks, dents and/or rust BASE CONTROL STATION (2) Installation Key switch, main power ON - OFF (4) (3) Leaks...
  • Page 17 Maintenance Information CHECK CHECK ENGINE HYDRAULIC RESERVOIR & RETURN FILTER Air filter (5) Translucent hydraulic oil reservoir (3,5) Belts and hoses (5) Filler/breather cap (6) Hydraulic pump (4) Hydraulic fluid level (2,5) Engine oil (5) Return filter (2,5,6) Engine START - STOP (4) Return filter element (5) Electric throttle (4) Engine coolant level (5)
  • Page 18: Torque Chart

    Maintenance Information Torque chart PROPERTY CLASS 8.8 PROPERTY CLASS 10.9 TENSILE STRESS NOM SIZE TORQUE (N.m) TORQUE (N.m) CLAMP CLAMP AREA LOAD LOAD PITCH LUBED LUBED (mm ) k=0.15 k=0.15 k=0.20 k=0.20 x 0.5 5.03 2 200 1.32 0.99 2 990 1.79 1.34 M3.5 x 0.6...
  • Page 19: Servicing Stc Fittings

    NOTE: 5. Check the Back-Up-Ring B to ensure it is An STC release tool kit is available from Snorkel, not damaged. Verify that it is at the front of Part Number 12791K the O-Ring groove prior to reconnecting the fitting.
  • Page 20: Seal Replacement Instructions

    Maintenance Information 2. Align the STC fitting on the hose assembly Inspect to verify proper location of O-Ring in with the STC connector, and push the hose the connector (See Figure 3). Leakage could fitting into the mating STC connector until occur if installed incorrectly.
  • Page 21: To Order Service Or Repair Parts

    Maintenance Information To order service or repair parts Manuals When placing an order for service or repair parts, Manuals are available from Snorkel to support any please have the following information available for of the machines that we produce. your machine.
  • Page 23: Auto Level System

    Auto Level System Auto Level System Troubleshooting DANGER If the auto level system fails to level the Incorrect use of the EZcal could lead to machine there could be electrical or safety issues and result in damage to the hydraulic problems. machine.
  • Page 24: Ezcal Auto Level Calibration Procedure

    ACCESS LEVEL 1 NOTE: If none of the above indicates a problem contact 7. Press [RIGHT ARROW] twice to select Snorkel or your local service agent. machine setup The display screen will show: EZcal auto level calibration procedure DANGER...
  • Page 25 Auto Level MACHINE SETUP: CALIBRATE LEVEL: CHANGE DEFAULTS YES:ENTER.NO:ESC 9. Press [ENTER] 14. Press [ESC] to abort the calibration or The display screen will show: [ENTER] to proceed with the calibration process. If [ENTER] is selected the display screen DEFAULTS: should show: 1=SR2255 CALIBRATE LEVEL:...
  • Page 27: Section 1. - Repair Parts

    Section 1. - Repair Parts Section 1 Cabinet assembly ......1-2 Cabinet assembly drawing ....1-3 Steer axle assembly drawing .
  • Page 28: Cabinet Assembly

    Cabinet assembly Cabinet assembly Item Part No Description 3603-10 Washer, flat, M10 x 24 ZP 3610-10025 Bolt, M10 x 25, C8.8, ZP 3611-10 Nut, nylock, M10 12857-1 Cabinet, control 12856-1 Cabinet, fuel 12855 Chassis assembly page 1 - 2 Rev C S2755RT, S2255RT –...
  • Page 29 Cabinet assembly drawing TITLE Cabinet Assembly Page 1-3 Snorkel Models S2255RT & S2755RT...
  • Page 30 Steer axle assembly drawing TITLE Steer Axle Assembly Snorkel Models S2255RT Page 1-4 & S2755RT...
  • Page 31: Steer Axle Assembly

    Steer axle assembly Steer axle assembly Item Part No. Description 98300-9 Countersunk wheel bolt 12286-3L Wheel, left hand, foam filled 12286-3R Wheel, right hand, foam filled 3603-12 Washer, flat, M12 x 24 ZP 3610-12050 Bolt, M12 x 50, C8.8, ZP 3611-12 Nut, nylock, M12 3616-12060...
  • Page 32: Articulating Axle Assembly

    Articulating axle assembly Articulating axle assembly Item Part No. Description 11642A Axle cylinder assembly 12286-3R Wheel, right hand, foam filled 11629 Wheel hub 3616-12060 Bolt, M12 x 60, C10.9, black 3603-12HD Washer, flat, M12HD, galvanised 11600 Wheel motor 7031-003 Adaptor, elbow 90 , 7/16"...
  • Page 33 Articulating axle assembly drawing TITLE Articulating Axle Assembly Page 1-7 Snorkel Models S2255RT & S2755RT...
  • Page 34 Control cabinet assembly drawing MAIN MANIFOLD ASSEMBLY FROM SERIAL NUMBER NZ081001 MAIN MANIFOLD ASSEMBLY BEFORE SERIAL NUMBER NZ081001 TITLE Control Cabinet Assembly, Page 1-8 Snorkel Models S2255RT & S2755RT...
  • Page 35: Control Cabinet Assembly

    Control cabinet assembly Control cabinet assembly Item Part No. Description 302-0049 Switch, battery disconnect 2022-005 Cable tie bracket 2069 Anti-corrosive pads 3602-06 Nut, hex, M6 plated 3603-05 Washer, flat, M5 x 12.5 ZP 3603-06 Washer, flat, M6 x 16 ZP 3603-08 Washer, flat, M8 x 19 ZP 3603-10...
  • Page 36: Fuel Cabinet Assembly

    Fuel cabinet assembly Fuel cabinet assembly Item Part No Description 2022-002 Clamp 3603-06 Washer, flat, M6 x 16 ZP 3603-08 Washer, flat, M8 x 19 ZP 3603-10 Washer, flat, M10 x 24 ZP 3606-06020 Screw, countersunk socket head, M6 x 20, stainless steel 3610-06020 Bolt, M6 x 20, C8.8, ZP 3610-08030...
  • Page 37 Fuel cabinet assembly drawing TITLE Fuel Cabinet Assembly Page 1-11 Snorkels Model S2255RT & S2755RT...
  • Page 38 Engine assembly drawing, Kubota D902 TITLE Engine Assembly Kubota D902 Page 1-12 Snorkel Models S2255RT & S2755RT...
  • Page 39: Engine Assembly, Kubota D902

    Engine assembly, Kubota D902 Engine assembly, Kubota D902 Item Part No Description 304-0174 Solenoid, 12V 2022-005 Clamp cushion 1" 2065-002 Plug in relay base 3602-08 Nut, hex, M8, plated 3603-06 Washer, flat, M6 x 16, ZP 3603-08 Washer, flat, M8 x 19, ZP 3603-10 Washer, flat, M10 x 24, ZP 3605-08...
  • Page 40: Cable Operated Emergency Bleed Down

    Cable operated emergency bleed down Cable operated emergency bleed down Item Part No Description 12748 Bleed down handle and cable to lift cylinder 12748 Bleed down cable 3603-06 Washer, plain, M6 x 16 3605-06 Washer, spring, M6 3610-06012 Bolt, M6 x 12, C8.8, ZP 12648 Valve lever 3611-06...
  • Page 41: Cable Operated Bleed Down Drawing

    Cable operated bleed down drawing Cable operated bleed down drawing S2755RT, S2255RT – 13715-2 Rev C page 1 - 15...
  • Page 42: Scissor Stack S2255Rt

    Scissor stack S2255RT Scissor stack S2255RT Item Part No Description 12746A Cylinder assembly 9292 Pin, 38.1 x 200mm, 10mm keeper 3610-10020 Bolt, M10 x 20, C8.8 ZP 11492-3 Locktab, M10 8626 Pin keeper, 10mm, plated 3610-10120 Bolt, M10 x 120, C8.8 ZP 3603-10 Washer, flat, M10 x 24 ZP 3611-10...
  • Page 43 SCISSOR ARM BUSHING Fit bushes to all arms, inners and outers Scissor atack drawing, SR2255 TITLE Scissor Stack Snorkel Model S2255RT...
  • Page 44 SCISSOR ARM BUSHING Scissor stack drawing, SR2755 Fit bushes to all arms, inners and outers TITLE Scissor Stack Snorkel Model S2755RT...
  • Page 45: Scissor Stack S2755Rt

    Scissor stack S2755RT Scissor stack S2755RT Item Part No Description 12746A Cylinder assembly 9292 Pin, 38.1 x 200mm, 10mm keeper 3610-10020 Bolt, M10 x 20, C8.8 ZP 11492-3 Locktab, M10 8626 Pin keeper, 10mm, plated 3610-10120 Bolt, M10 x 120, C8.8 ZP 3603-10 Washer, flat, M10 x 24 ZP 3611-10...
  • Page 46: Stabiliser Assembly

    Stabiliser assembly Stabiliser assembly Item Part No Description Note: All parts are "Per Stabiliser Housing", (4 housings per machine) 3610-10030 Bolt, M10 x 30, C8.8 9911 Plug, RHS, 100 x 100 3603-06 Washer, flat 12036-5 Sliding spacer 3604-03016 Screw, pan head M3 x 16 11492-4 Locktab, dual, 10mm 3610-06110...
  • Page 47 Stabiliser assembly drawing TITLE Stabiliser assembly Page 1-21 Snorkel Models S2255RT & S2755RT...
  • Page 48 Platform assembly drawing TITLE Platform Assembly From Serial Number NZ081001 Page 1-22 Snorkel Models S2255RT & S2755RT...
  • Page 49: Platform Assembly

    Platform assembly Platform assembly Item Part No Description 3603-05 Washer, plain 3603-06 Washer, plain 3603-10 Washer, plain 3603-12 Washer, plain 3606-06020 Screw, countersunk, socket head 3606-06025 Screw, countersunk, socket head 3610-05016 Bolt, M5 x 16 3610-06020 Bolt, M6 x 20 3610-10020 Bolt, M10 x 20 3610-10050...
  • Page 50: Engine Cabinet Assembly

    Engine cabinet assembly Engine cabinet assembly Item Part No Description 3603-06 Plain washer 3603-08 Plain washer 3604-05012 Pan head screw 3605-08 Spring washer 3610-06020 Bolt 3610-08030 Bolt 3610-08050 Bolt 3611-05 Nyloc nut 3611-06 Nyloc nut 3611-08 Nyloc nut 3628-06 Nutsert, M6 11470-1 Right hand hinge, upper 13028...
  • Page 51: Engine Cabinet Assembly Drawing

    Engine cabinet assembly drawing Engine cabinet assembly drawing S2755RT, S2255RT – 13715-2 Rev C page 1 - 25...
  • Page 52: Fuel Tank Assembly, Diesel Fuel

    Fuel tank assembly, diesel fuel Fuel tank assembly, diesel fuel Item Part No Description 3618-11 Hose clamp, 11 - 25mm ZP 11955-1 Locking tab, securable cap 11955-2 Neck clamp, securable cap 13106-1 Fuel tank, Sxx55RT 13108-04 Plug, 1/4" NPTM 13109 Fuel return weld 60027-013 Rivet, 1/4"...
  • Page 53: Upper Control Box Mounting Assembly

    Upper control box mounting assembly Upper control box mounting assembly Item Part No. Description 3603-06 Washer, plain, M6 x 16, ZP 3605-06 Washer, spring, M6 3610-06012 Bolt, metric, M6 x 12, C8.8, ZP 3610-06020 Bolt, metric, M6 x 20, C8.8, ZP 3611-06 Nut, nyloc, M6 11690-16...
  • Page 54: Placards And Decals Installation

    Placards and decals installation Placards and decals installation Item Part No Description 1843 Decal, warning New Zealand only 9428 Decal, electrical hazard Australia only 96924-9 Decal, warning stripes yellow/black Decal, serial number 13471-11 Decal, S2255RT 13471-12 Decal, S2755RT 12699-1 Decal, rated load S2255RT 12699-2 Decal, rated load S2755RT 0073298...
  • Page 55: Placards And Decals Drawing

    Placards and decals drawing RIGHT HAND SIDE Placards and decals drawing LEFT HAND SIDE REAR END FRONT END S2755RT, S2255RT – 13715-2 Rev C page 1 - 29...
  • Page 57: Section 2. - Hydraulics

    Section 2. - Hydraulics Section 2 Hose part numbers and colour codes ... 2-3 Hydraulic assembly ......2-4 Hydraulic schematic drawing.
  • Page 59: Hose Part Numbers And Colour Codes

    Hose part numbers and colour codes side of the hose in towards the hose. As such colour 1 is the closest to the fitting, colour 2 the next colour then 3, 4 etc… Snorkel Colour ID Hose Use Part Number...
  • Page 60: Hydraulic Assembly

    Hydraulic assembly Hydraulic assembly Item Part No Description 12568A Stabiliser valve block assembly 12568-1 Stabiliser directional valve Item Part No Description 13161A Rev B Main manifold valve block assembly 12567-1 Stabiliser enable valve 12567-2 Stabiliser check valve 12567-3 Steering flow control 12567-4 Steering directional valve 13161-5...
  • Page 61 12568 STABILISER MANIFOLD HAND PUMP 24 VDC MACHINES ONLY 2500PSI 2500PSI 1200PSI 2000PSI 2000PSI 5LPM AXLE CYLINDERS ELECTRIC MOTOR PILOT PUMP 950PSI 3200PSI ENGINE TANK 13161 REV B MAIN MANIFOLD TITLE Hydraulic schematic Snorkel Models S2255RT Page 2-5 & S2755RT...
  • Page 64: Manifold Assembly

    Manifold assembly Manifold assembly Item Part No Description 13161A Rev B Main manifold valve block assembly 12567-1 Stabiliser enable valve 12567-2 Stabiliser check valve 12567-3 Steering flow control 12567-4 Steering directional valve 13161-5 Steering relief shuttle 12567-6 Steering pilot check 12567-2 Steering relief check 12567-8...
  • Page 65 Manifold assembly Manifold assembly SS2755RT, S2255RT – 13715-2 Rev C page 2 - 9...
  • Page 66: Manifold Assembly, 4Wd

    Manifold assembly, 4WD Manifold assembly, 4WD Item Part No Description 13162A 4 wheel drive manifold block assembly, V2 12770-350606 Adapter, 90 elbow, 9/16" UNO -> 3/8" STCF 12770-330806 Adapter, straight, 3/4" UNO -> 3/8" STCF 12770-330606 Adapter, straight, 9/16" UNO -> 3/8" STCF 12770-330808 Adapter, straight, 3/4"...
  • Page 67: Manifold Assembly, Stabilisers

    Manifold assembly, stabilisers Manifold assembly, stabilisers Item Part No Description 12568A Stabiliser valve block assembly 12568-1 Stabiliser directional valve 12770-330606 Adapter, straight, 9/16" UNO -> 3/8" STCF 12770-330808 Adapter, straight, 3/4" UNO -> 1/2" STCF SS2755RT, S2255RT – 13715-2 Rev C page 2 - 11...
  • Page 68: Hydraulic Oil Tank Assembly

    Hydraulic oil tank assembly Hydraulic oil tank assembly Item Part No Description 3603-06 Plain washer 3611-06 Metric nyloc nut 3618-11 Hose clamp 11 - 25mm ZP 3618-26 Hose clamp 26 - 28mm ZP (Pass.) 7060-001 BSPTM x BSPTF reducer bush 11430-1 Base plate weld 11430-5...
  • Page 69: Hydraulic Oil Tank Assembly Drawing

    Hydraulic oil tank assembly drawing Hydraulic oil tank assembly drawing U ID V IS S IT L IC O IL 0 ° 8 ° 5 ° ( - 3 7 ° SS2755RT, S2255RT – 13715-2 Rev C page 2 - 13...
  • Page 70: Steer Axle Cylinder

    Seal Kit for (United Hydraulics) NOTE: Cylinders and Seal Kits Snorkel has 3 potential manufacturers for it's cylinders, Victor, PB Machine Tech, and United Hydraulics. Each of the manufacturers have different seal kits. You will need to identify which cylinder has been used with your machine and ensure that you order the correct seal kit for your cylinder.
  • Page 71: Axle Cylinder

    Seal kit for (United Hydraulics) NOTE: Cylinders and Seal Kits Snorkel has 3 potential manufacturers for it's cylinders, Victor, PB Machine Tech, and United Hydraulics. Each of the manufacturers have different seal kits. You will need to identify which cylinder has been used with your machine and ensure that you order the correct seal kit for your cylinder.
  • Page 72: Main Lift Cylinder Assembly

    Seal kit for (United Hydraulics) NOTE: Cylinders and Seal Kits Snorkel has 3 potential manufacturers for it's cylinders, Victor, PB Machine Tech, and United Hydraulics. Each of the manufacturers have different seal kits. You will need to identify which cylinder has been used with your machine and ensure that you order the correct seal kit for your cylinder.
  • Page 73: Stabiliser Cylinder

    (Seal kit for (United Hydraulics) NOTE: Cylinders and Seal Kits Snorkel has 3 potential manufacturers for it's cylinders, Victor, PB Machine Tech, and United Hydraulics. Each of the manufacturers have different seal kits. You will need to identify which cylinder has been used with your machine and ensure that you order the correct seal kit for your cylinder.
  • Page 75: Section 3. - Electrical

    Section 3. - Electrical Section 3 Looms ........3-2 Electrical schematic drawing, auto level .
  • Page 76: Looms

    Looms Looms Item Part No. Description page 3 - 2 Rev C S2755RT, S2255RT – 13715-2...
  • Page 77 STABLE OUTPUT P2-7 ALL LEGS DOWN P2-8 P2-9 TILT P2-10 OUTPUT P2-11 GP106 OUTRIGGER VALVES A X L E S W I T C H S TITLE Electrical Schematic, Auto Level & Overload, Snorkel Models Page 3-3 S2255RT & S2755RT...
  • Page 78 Solenoid Relay Contact 85 BLACK Engine Casting Lift Enable Relay L2 ORANGE/BLACK Solenoid Relay Contact 30 Solenoid Relay Contact 86 PINK Solenoid Relay Contact 87 TITLE Colour Coded Wiring Circuit Solenoid Relay Contact 85 BLACK Snorkel Models S2255RT & S2755RT Page 3-4...
  • Page 80 Ground control box assembly drawing CLIP OUT FOR GAS CLIP OUT ONLY FOR DUAL FUEL DUAL FUEL DUAL FUEL ONLY CLIP OUT FOR LP ONLY TITLE Ground control box assembly Snorkel Models S2255RT Page 3-6 & S2755RT...
  • Page 81: Ground Control Box Assembly

    Ground control box assembly Ground control box assembly Item Part No Description Ground control box assembly, Kubota diesel units 560222 Ground box (see page 3 - 8) 560240 Decal, ground control 3040068 Circuit breaker 20 amp 3044167 Terminal #10 spade 16/14 wire S2755RT, S2255RT –...
  • Page 82: Ground Box

    Ground box Ground box Item Part No Description 560222 Ground box, complete 560229 Ground electrical box 560224 Alarm board/daughter board 560223 Relay board/mother board 3020013 Switch, toggle 446836 Switch, push/pull emergency stop, CE only 446826 Contact block, CE only 302-0015 Switch, toggle, SPST, (MON/OFF) 302-0016 Switch, toggle, SPDT, (M/OFF/M)
  • Page 83 Ground box drawing - sheet 1 TITLE Ground Box, Sheet 1 Snorkel Models S2255RT & S2755RT Page 3-9...
  • Page 84 Ground box drawing - sheet 2 TITLE Ground Box Sheet 2 Snorkel Models S2255RT Page 3-10 & S2755RT...
  • Page 86: Platform Control Box Assembly

    Platform control box assembly Platform control box assembly Item Part No Description 12891A Platform control box assembly 560228 Platform control box 560332 Switch, push button 560757 Joystick controller 560376 Internal wire harness 446836 Switch, push/pull emergency stop 0070967 Corrosion inhibitor 3020097 Switch, toggle 560377...
  • Page 87: Sheet 1

    Platform Control Box Assembly drawing Sheet 1 AUTO STOW AUTO LEVEL lb lb TITLE Platform Control Box Assembly Sheet 1, Snorkel Models S2255RT & S2755RT Page 3-13...
  • Page 88 INPUT FROM JSR (JS 15) ONLY IF LOWER PLATFORM SWITCH IS MADE! NOTE: JS 18 T’S IN CONTROL CABLE TO J1.6 AND J12.1 JS 7 JS 10 TITLE Platform Control Box Assembly Sheet 2, Snorkel Models Page 3-14 S2255RT & S2755RT...
  • Page 89: Section 4. - Options

    Section 4. - Options Section 4 AC outlet at platform, 230 volt ....4-2 AC outlet at platform 230V drawing... . . 4-3 Flashing light installation .
  • Page 90: Ac Outlet At Platform, 230 Volt

    AC outlet at platform, 230 volt AC outlet at platform, 230 volt Item Part No Description 10967-3 PDL enclosure 10967-1 Residual current device (with appliance inlet pins) 1814 M20 nylon cable gland 10967-2 Appliance inlet 2500-014 Switch outlet 1812 3 core x 1.5 tpe flex cable page 4 - 2 Rev C S2755RT, S2255RT –...
  • Page 91: Ac Outlet At Platform 230V Drawing

    AC outlet at platform 230V drawing AC outlet at platform 230V drawing RIGHT-HAND SIDE TOE BOARD DECK RCD MOUNTED AT BASE S2755RT, S2255RT – 13715-2 Rev C page 4 - 3...
  • Page 92: Flashing Light Installation

    Flashing light installation Flashing light installation Item Part No Description 1866-003 Flashing light 1866-004 Guard, flashing light 3603-05 Washer, plain, M5 x 12.5, ZP 3604-05020 Screw, pan head, M5 x 20, ZP 3611-05 Nut, nyloc, M5 304-0341 Terminal pin, male (not shown) page 4 - 4 Rev C S2755RT, S2255RT –...
  • Page 93: 24Vdc Option

    Section 4 - 24VDC Option 24VDC Option S2755RT, S2255RT – 13715-2 Rev C page 4 - 5...
  • Page 94 page 4 - 6 Rev C S2755RT, S2255RT – 13715-2...
  • Page 95: Colour Coded Wiring Schematic

    = CRIMP TERMINAL ON DC/DC CONVERTER BLUE WIRE BLUE = FUSE POWER OUT TERMINAL = BATTERY +24V TERMINAL = BATTERY 0V = CONTACTOR COIL POSITIVE = CONTACTOR COIL GROUND TITLE Colour Coded Wiring Schematic 24V DC Option Page 4-7 Snorkel Models S2255RT & S2755RT VIII...
  • Page 96: Control & Hydraulic Cabinet Assembly - 24Vdc

    Control & hydraulic cabinet assembly - 24VDC Control & hydraulic cabinet assembly - 24VDC Item Part No Description 302-0049 Switch, battery disconnect 3603-06 Washer, plain, M6 x 16 3603-08 Washer, plain, M8 x 19 3603-05 Washer, plain, M5 3604-05012 Screw, panhead, M5 x 12 3605-06 Washer, spring, M6 3606-05025...
  • Page 97 Control & hydraulic cabinet assembly drawing 24VDC option TITLE Control and Hydraulic Cabinet Assembly, 24V DC Option Page 4-9 Snorkel Models S2255RT & S2755RT VIII...
  • Page 98 Battery box assembly drawing, 24VDC option TITLE Battery Box Assembly 24VDC Page 4-10 Snorkel Models S2255RT, S2755RT VIII...
  • Page 99: Battery Box Assembly - 24Vdc Option

    Battery box assembly - 24VDC option Battery box assembly - 24VDC option Item Part No Description 3603-06 Washer, plain, M6 x 16 3603-08 Washer, plain, M8 x 19 3604-06020 Screw, M6 x 20 3610-08020 Bolt, M8 x 20, C8.8 ZP 3611-06 Nut, nylock, M6 3611-08...
  • Page 100: Battery Box Mounting - 24Vdc Option

    Battery box mounting - 24VDC option Battery box mounting - 24VDC option Item Part No Description 3610-10100 Bolt, M10 x 100, C8.8 3603-10 Washer, plain, M10 13233-60 Crush spacer 3611-10 Nut, nylock, M10 page 4 - 12 Rev C S2755RT, S2255RT – 13715-2...
  • Page 101: Emergency Bleed Down Mounting, 24Vdc

    Emergency bleed down mounting, 24VDC Emergency bleed down mounting, 24VDC Item Part No Description 12818 Bleed down cover * 3610-08065 Bolt, M16 x 65, C8.8 3603-08 Washer, plain, M8 13233 Bleed down bracket, bolt on 13233-1 Bleed down bracket clamp 3611-08 Nut, nylock, M8 3610-06016...
  • Page 102: Relay Box Assembly, 24Vdc Option

    Relay box assembly, 24VDC option Relay box assembly, 24VDC option Item Part No Description 1650-010 Relay, 12V 1815 Compression gland, 25mm 3603-04 Washer, plain, M4 x 11, ZP 3604-04020 Screw, panhead, M4 x 20, ZP 3611-04 Nut, nylock, M4 3628-06 Nutsert, M6 11054 Relay...
  • Page 103: Relay Box Assembly Drawing, 24Vdc Option

    Relay box assembly drawing, 24VDC option Relay box assembly drawing, 24VDC option S2755RT, S2255RT – 13715-2 Rev C page 4 - 15...
  • Page 104: Unloader Valve 24Vdc Option

    Unloader valve 24VDC option Unloader valve 24VDC option Item Part No Description 13231 Unloader valve bracket 12910 Unloader valve 7025-003 Adapter, 3/4" UNO -> 3/4" JICM 7031-005 Adapter, 90 3/4" UNO -> 3/4" JICM 9501-1 Tee, 2 x 3/4" JICF, 1x 3/4" JICM run 7013-002 Adapter, 1/2"...
  • Page 105 Parts index - Page locator 230 Volt AC outlet at platform, 4-2 AC outlet at platform, 230 volt AC, 4-2 Decal and placards installation, 1-28 Gradeability, 2-3, 2-4 Ground clearance, 2-3, 2-4 Ground control box assembly, 3-7 Insulation rating, 2-3, 2-4 Joystick controller, 3-12 Key switch, 3-8 Lift time, 2-3, 2-4...
  • Page 107 / loan / demonstration of the machine or delivery to an end user. 5) The Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have no obligations here under unless the “Pre-Delivery and Inspection Report” has been properly completed and returned to the Snorkel Warranty department within ten (10) days after delivery of the Snorkel product to the Customer or Dealer’s demonstration / rental fleet.
  • Page 108 Confirmation that a qualified technician is available to replace the part and that t his person has been accepted by Snorkel to carry out such work under the warranty of the machine. Failure to do this may nullify the warranty.
  • Page 109 Snorkel Operation, Maintenance, and repair Parts Manuals. 4. Normal wear of any Snorkel component part(s). Normal wear of component parts may vary with the type, application or type of environment in which the machine may be used; such as, but not limited to sandblasting applications 5.
  • Page 110 Product Warranty APPEAL The buyer may appeal in writing against a rejected or adjusted claim to Snorkel warranty department within a period of 21 days of receiving the rejection or adjustment notice. The appeal should be grounded on express reasons and supported by relevant evidence. Appeals received outside of this time limit will not be considered.
  • Page 112 Local Distributor / Lokaler Vertiebshandler / Distributeur local El Distribuidor local / Il Distributore locale EUROPE, MIDDLE EAST AFRICA & ASIA PHONE: +44 (0) 845 1550 O57 FAX: +44 (0) 845 1557 756 NORTH & SOUTH AMERICA PHONE: +1 785 989 3000 TOLL FREE: +1 800 255 0317 FAX: +1 785 989 3070 AUSTRALIA...

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