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5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Die sel Bi-En ergy 24V DC REPAIR PARTS MANUAL Part Num ber 13715-2 November 2012 (Rev C) Se rial Num ber S2755RT-07-000001 and af ter Ver sion III...
General Specifications Engine Data Model KUBOTA (diesel) Model D902 Fuel Diesel Fuel Grade ASTM Grade 2-D S5000 Tier 4 Compliance: Low Sulpher ASTM Grade 2-D S500 centane no. >44 (For operating temperature below 32 F (0 C) use "winterised" no. 2-D Coolant 50% water + 50% ethylene glycol Maximum Temperature...
Commissioning of the machine consists of performing the Pre Delivery and Inspection Report (PDIR) satisfactorily. This PDIR is performed by Snorkel or it's agent before the machine is delivered. A completed PDIR can be obtained, by request, from the sales agent.
This Maintenance and Repair Parts manual covers operated valves. current production machines only. While Snorkel has attempted in every way to Electrical confirm that all information in this manual is correct, Electrical (Section 3), contains listings and...
- blocked or the weight removed by a suitable lifting device before disconnecting the Maintenance schedules hydraulic hose from the motor/pump unit to the lift Snorkel has established a Preventive Maintenance cylinder. Schedule that includes: When raising a portion of the machine, be sure that Daily Maintenance (Operator’s Inspection)
Maintenance Information Daily Maintenance Pre-operational inspection (Set the KEY SWITCH to off before starting this inspection). COMPONENTS SERVICE REQUIRED Rough terrain scissor interlock tests Perform tests to ensure the system is functioning Fuel level Visually inspect Fuel filter (diesel engines only) Visually inspect (condition) Fuel leaks Visually inspect (hoses, connections, etc)
Maintenance Information 90 Day or 150 Hour Maintenance (Trained Service Technician) COMPONENTS SERVICE REQUIRED RECOMMENDED LUBRICANT OR FURTHER INSTRUCTIONS Daily maintenance Perform maintenance as per schedule Preventive inspection Perform inspection, complete form Retain copy of checklist maintenance checklist Placards & decals inspection Inspect using drawing and parts listing Replace any missing or in section 1 (repair parts)
The drawing locates the lubrication points of the machine Lubricants Lubrication Specific lubricants as recommended by Snorkel, Refer to the above lubrication drawing for location should be used in maintaining your unit. If in doubt of the following item numbers.
DANGER If questions still remain, contact Snorkel for further Lead-acid batteries contain sulfuric acid information.
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Maintenance Information DANGER Lead-acid batteries produce flammable and explosive gases. NEVER allow smoking, flames or sparks around batteries. S2755RT, S2255RT – 13715-2 Rev C page 13...
Maintenance Information Preventive inspection maintenance 90 day or 150 hour checklist OK OK - No Service Required Serial Number Corrective Action Required Corrected, (Record description of corrective action). Inspection Procedures Codes CHECK (1) Weld cracks, dents and/or rust BASE CONTROL STATION (2) Installation Key switch, main power ON - OFF (4) (3) Leaks...
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Maintenance Information CHECK CHECK ENGINE HYDRAULIC RESERVOIR & RETURN FILTER Air filter (5) Translucent hydraulic oil reservoir (3,5) Belts and hoses (5) Filler/breather cap (6) Hydraulic pump (4) Hydraulic fluid level (2,5) Engine oil (5) Return filter (2,5,6) Engine START - STOP (4) Return filter element (5) Electric throttle (4) Engine coolant level (5)
NOTE: 5. Check the Back-Up-Ring B to ensure it is An STC release tool kit is available from Snorkel, not damaged. Verify that it is at the front of Part Number 12791K the O-Ring groove prior to reconnecting the fitting.
Maintenance Information 2. Align the STC fitting on the hose assembly Inspect to verify proper location of O-Ring in with the STC connector, and push the hose the connector (See Figure 3). Leakage could fitting into the mating STC connector until occur if installed incorrectly.
Maintenance Information To order service or repair parts Manuals When placing an order for service or repair parts, Manuals are available from Snorkel to support any please have the following information available for of the machines that we produce. your machine.
Auto Level System Auto Level System Troubleshooting DANGER If the auto level system fails to level the Incorrect use of the EZcal could lead to machine there could be electrical or safety issues and result in damage to the hydraulic problems. machine.
ACCESS LEVEL 1 NOTE: If none of the above indicates a problem contact 7. Press [RIGHT ARROW] twice to select Snorkel or your local service agent. machine setup The display screen will show: EZcal auto level calibration procedure DANGER...
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Auto Level MACHINE SETUP: CALIBRATE LEVEL: CHANGE DEFAULTS YES:ENTER.NO:ESC 9. Press [ENTER] 14. Press [ESC] to abort the calibration or The display screen will show: [ENTER] to proceed with the calibration process. If [ENTER] is selected the display screen DEFAULTS: should show: 1=SR2255 CALIBRATE LEVEL:...
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Control cabinet assembly drawing MAIN MANIFOLD ASSEMBLY FROM SERIAL NUMBER NZ081001 MAIN MANIFOLD ASSEMBLY BEFORE SERIAL NUMBER NZ081001 TITLE Control Cabinet Assembly, Page 1-8 Snorkel Models S2255RT & S2755RT...
Cable operated emergency bleed down Cable operated emergency bleed down Item Part No Description 12748 Bleed down handle and cable to lift cylinder 12748 Bleed down cable 3603-06 Washer, plain, M6 x 16 3605-06 Washer, spring, M6 3610-06012 Bolt, M6 x 12, C8.8, ZP 12648 Valve lever 3611-06...
Stabiliser assembly Stabiliser assembly Item Part No Description Note: All parts are "Per Stabiliser Housing", (4 housings per machine) 3610-10030 Bolt, M10 x 30, C8.8 9911 Plug, RHS, 100 x 100 3603-06 Washer, flat 12036-5 Sliding spacer 3604-03016 Screw, pan head M3 x 16 11492-4 Locktab, dual, 10mm 3610-06110...
Placards and decals installation Placards and decals installation Item Part No Description 1843 Decal, warning New Zealand only 9428 Decal, electrical hazard Australia only 96924-9 Decal, warning stripes yellow/black Decal, serial number 13471-11 Decal, S2255RT 13471-12 Decal, S2755RT 12699-1 Decal, rated load S2255RT 12699-2 Decal, rated load S2755RT 0073298...
Placards and decals drawing RIGHT HAND SIDE Placards and decals drawing LEFT HAND SIDE REAR END FRONT END S2755RT, S2255RT – 13715-2 Rev C page 1 - 29...
Hose part numbers and colour codes side of the hose in towards the hose. As such colour 1 is the closest to the fitting, colour 2 the next colour then 3, 4 etc… Snorkel Colour ID Hose Use Part Number...
Hydraulic assembly Hydraulic assembly Item Part No Description 12568A Stabiliser valve block assembly 12568-1 Stabiliser directional valve Item Part No Description 13161A Rev B Main manifold valve block assembly 12567-1 Stabiliser enable valve 12567-2 Stabiliser check valve 12567-3 Steering flow control 12567-4 Steering directional valve 13161-5...
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12568 STABILISER MANIFOLD HAND PUMP 24 VDC MACHINES ONLY 2500PSI 2500PSI 1200PSI 2000PSI 2000PSI 5LPM AXLE CYLINDERS ELECTRIC MOTOR PILOT PUMP 950PSI 3200PSI ENGINE TANK 13161 REV B MAIN MANIFOLD TITLE Hydraulic schematic Snorkel Models S2255RT Page 2-5 & S2755RT...
Hydraulic oil tank assembly drawing Hydraulic oil tank assembly drawing U ID V IS S IT L IC O IL 0 ° 8 ° 5 ° ( - 3 7 ° SS2755RT, S2255RT – 13715-2 Rev C page 2 - 13...
Seal Kit for (United Hydraulics) NOTE: Cylinders and Seal Kits Snorkel has 3 potential manufacturers for it's cylinders, Victor, PB Machine Tech, and United Hydraulics. Each of the manufacturers have different seal kits. You will need to identify which cylinder has been used with your machine and ensure that you order the correct seal kit for your cylinder.
Seal kit for (United Hydraulics) NOTE: Cylinders and Seal Kits Snorkel has 3 potential manufacturers for it's cylinders, Victor, PB Machine Tech, and United Hydraulics. Each of the manufacturers have different seal kits. You will need to identify which cylinder has been used with your machine and ensure that you order the correct seal kit for your cylinder.
Seal kit for (United Hydraulics) NOTE: Cylinders and Seal Kits Snorkel has 3 potential manufacturers for it's cylinders, Victor, PB Machine Tech, and United Hydraulics. Each of the manufacturers have different seal kits. You will need to identify which cylinder has been used with your machine and ensure that you order the correct seal kit for your cylinder.
(Seal kit for (United Hydraulics) NOTE: Cylinders and Seal Kits Snorkel has 3 potential manufacturers for it's cylinders, Victor, PB Machine Tech, and United Hydraulics. Each of the manufacturers have different seal kits. You will need to identify which cylinder has been used with your machine and ensure that you order the correct seal kit for your cylinder.
Looms Looms Item Part No. Description page 3 - 2 Rev C S2755RT, S2255RT – 13715-2...
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STABLE OUTPUT P2-7 ALL LEGS DOWN P2-8 P2-9 TILT P2-10 OUTPUT P2-11 GP106 OUTRIGGER VALVES A X L E S W I T C H S TITLE Electrical Schematic, Auto Level & Overload, Snorkel Models Page 3-3 S2255RT & S2755RT...
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Ground control box assembly drawing CLIP OUT FOR GAS CLIP OUT ONLY FOR DUAL FUEL DUAL FUEL DUAL FUEL ONLY CLIP OUT FOR LP ONLY TITLE Ground control box assembly Snorkel Models S2255RT Page 3-6 & S2755RT...
Platform Control Box Assembly drawing Sheet 1 AUTO STOW AUTO LEVEL lb lb TITLE Platform Control Box Assembly Sheet 1, Snorkel Models S2255RT & S2755RT Page 3-13...
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INPUT FROM JSR (JS 15) ONLY IF LOWER PLATFORM SWITCH IS MADE! NOTE: JS 18 T’S IN CONTROL CABLE TO J1.6 AND J12.1 JS 7 JS 10 TITLE Platform Control Box Assembly Sheet 2, Snorkel Models Page 3-14 S2255RT & S2755RT...
AC outlet at platform, 230 volt AC outlet at platform, 230 volt Item Part No Description 10967-3 PDL enclosure 10967-1 Residual current device (with appliance inlet pins) 1814 M20 nylon cable gland 10967-2 Appliance inlet 2500-014 Switch outlet 1812 3 core x 1.5 tpe flex cable page 4 - 2 Rev C S2755RT, S2255RT –...
AC outlet at platform 230V drawing AC outlet at platform 230V drawing RIGHT-HAND SIDE TOE BOARD DECK RCD MOUNTED AT BASE S2755RT, S2255RT – 13715-2 Rev C page 4 - 3...
Emergency bleed down mounting, 24VDC Emergency bleed down mounting, 24VDC Item Part No Description 12818 Bleed down cover * 3610-08065 Bolt, M16 x 65, C8.8 3603-08 Washer, plain, M8 13233 Bleed down bracket, bolt on 13233-1 Bleed down bracket clamp 3611-08 Nut, nylock, M8 3610-06016...
Unloader valve 24VDC option Unloader valve 24VDC option Item Part No Description 13231 Unloader valve bracket 12910 Unloader valve 7025-003 Adapter, 3/4" UNO -> 3/4" JICM 7031-005 Adapter, 90 3/4" UNO -> 3/4" JICM 9501-1 Tee, 2 x 3/4" JICF, 1x 3/4" JICM run 7013-002 Adapter, 1/2"...
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Parts index - Page locator 230 Volt AC outlet at platform, 4-2 AC outlet at platform, 230 volt AC, 4-2 Decal and placards installation, 1-28 Gradeability, 2-3, 2-4 Ground clearance, 2-3, 2-4 Ground control box assembly, 3-7 Insulation rating, 2-3, 2-4 Joystick controller, 3-12 Key switch, 3-8 Lift time, 2-3, 2-4...
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/ loan / demonstration of the machine or delivery to an end user. 5) The Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have no obligations here under unless the “Pre-Delivery and Inspection Report” has been properly completed and returned to the Snorkel Warranty department within ten (10) days after delivery of the Snorkel product to the Customer or Dealer’s demonstration / rental fleet.
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Confirmation that a qualified technician is available to replace the part and that t his person has been accepted by Snorkel to carry out such work under the warranty of the machine. Failure to do this may nullify the warranty.
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Snorkel Operation, Maintenance, and repair Parts Manuals. 4. Normal wear of any Snorkel component part(s). Normal wear of component parts may vary with the type, application or type of environment in which the machine may be used; such as, but not limited to sandblasting applications 5.
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Product Warranty APPEAL The buyer may appeal in writing against a rejected or adjusted claim to Snorkel warranty department within a period of 21 days of receiving the rejection or adjustment notice. The appeal should be grounded on express reasons and supported by relevant evidence. Appeals received outside of this time limit will not be considered.
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Local Distributor / Lokaler Vertiebshandler / Distributeur local El Distribuidor local / Il Distributore locale EUROPE, MIDDLE EAST AFRICA & ASIA PHONE: +44 (0) 845 1550 O57 FAX: +44 (0) 845 1557 756 NORTH & SOUTH AMERICA PHONE: +1 785 989 3000 TOLL FREE: +1 800 255 0317 FAX: +1 785 989 3070 AUSTRALIA...
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