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Terra Universal USP 797 Quick Start Operating Manual

Modular cleanroom
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Quick-Start Operating Guide
Document No. 1800-90
USP 797 Modular Cleanroom
© Copyright 2015 Terra Universal Inc. All rights reserved.
Rev. December. 2019
Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020

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Summary of Contents for Terra Universal USP 797

  • Page 1 Document No. 1800-90 USP 797 Modular Cleanroom © Copyright 2015 Terra Universal Inc. All rights reserved. Rev. December. 2019 Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...

  • Page 2: Table Of Contents

    ......................... 38 Section 5.0 – Spare Parts and Accessories ................39 Appendix: USP 797 Compliance Testing Protocol ............. 41 Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...

  • Page 3: Section 1.0 - Description

    At this setting, these systems meet the requirements for internal pressure, air displacement, and cleanliness specified by USP 797 for both the ISO 7 “buffer room” (main processing room) and ISO 8 ante room (see “Compliance Testing Protocol” for more information).

  • Page 4: Fan Filter Units

    All 120VAC units and 220VAC, 60Hz units are UL listed. CE-marked models are available for 220VAC, 50Hz operations. FFU quantity in USP 797 Cleanroom: three (3). Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...

  • Page 5: Fluorescent Illuminator Module

    Class A BioSafe interior panels are the only FRP wall panels certified to ISO 5 standards for added cleanliness, and Factory Mutual (FM) approved for increased safety and fire hazard protection. Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...

  • Page 6: Entrances

    - 0.25 to + 0.25” WC. cage can be installed to prevent tampering with fan operation. Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...

  • Page 7: Duplex Power Outlet

    24” of vertical clearance between the FFU inlet and ceiling. Refer to drawing for Fan Filter Unit system inlet height. Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...

  • Page 8: Required Installation Equipment

    E. Ceiling Joists Installation: You will need a rivet gun to install the ceiling joists with Terra-provided rivets. Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...

  • Page 9: Component List

    Duplex Power Outlet, installed on upright frame support in Buffer Room Operation Status Indicators: mounted on each exterior corner Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...

  • Page 10: Component Description

    Sliding Door Bracket Washer SS 5/16 Split Lock Screw SS 6-32 x ½ Phillip Pan Swing Door Frame Stopper Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...
  • Page 11 Screw SS 10/32 x ¾ Phillip Pan Screw ¼ - 20 x 1” Flat Head Door Closer Holder Screw ¼-20 x 3/8 Phillip Pan Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...
  • Page 12 Ceiling Joists Rivet Ceiling Panels Ceiling Panel Clips Screw Phillips Drywall #6 x 1-5/8” Drywall Bugle-Head Black Phosphate Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...

  • Page 13: Frame Components

    Support Bar (not used in USP 797 clean rooms) Center Post Middle Connector Corner Post Joist Joist Divider Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...
  • Page 14 2) Fiberglass is a known irritant. Personnel working with FRP sheets should wear protective coveralls, eye protection, and respirators when cutting FRP sheets, as required by local safety code. Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...

  • Page 15: Assembly Drawings

    Details about each step are discussed on subsequent pages. These drawings can be used as references during assembly. Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...

  • Page 16: Installing The Support Frame And Control Panel

    Fasten loosely with plastic fasteners as shown. Do not fully insert fasteners until frame is complete. Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...
  • Page 17 Buffer Room, and the tube attached to the bottom gauge connects to the Anteroom. Ensure that these gauges are appropriately labeled. Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...
  • Page 18 “To Switch Connection” on the PDM. C. Recheck the frame to ensure that the structure is square. Then tighten all set screws. Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...
  • Page 19 T-bars should overlap. Use Terra-provided ceiling panel clips to secure the ceiling panels in place at the cut-outs along the joists. Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...
  • Page 20 6” deep and field verified. Use 3/8” Kwik Bolt TZ (not included) for a minimum embedment of 3-5/8”. The diagram below is an example, local seismic codes may vary. Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...
  • Page 21 Power Distribution Module, and complete the connections as shown below and on the following page. Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...
  • Page 22 The tube from the top Magnehelic Gauge should connect to the panel above the Buffer Room, and the tube from the bottom Magnehelic Gauge should connect to the panel above the Anteroom. Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...
  • Page 23 Green Wire (ground) connects to ground terminal (right) Fan Filter Unit (FFU) Locations Refer to connection instructions below. Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...

  • Page 24: Fan Filter Unit Hardwiring

    Replace the metal panel on top of the electrical housing. Replace the blue prefilter. Fig 5 Fig 6 Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...
  • Page 25 (if desired). The portion of each vent that includes the adjustable baffle plate goes on the outside of the room. Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...

  • Page 26: Installing Viewing Window

    B. Place the tempered glass window flush against the frame from outside the room. Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...
  • Page 27 The spacers should remain for an hour before being removed. FRP Expansion Joint Guidelines Plastic spacer, held in place by black tape Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...
  • Page 28 Allow one hour for the adhesive to cure before removing spacers. Applying and smoothing FRP panel Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...
  • Page 29 Sealant Workability Time (Open Time) Temperature (°F) °70 °80 °90 °100 Workable Suspect Not Workable Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...

  • Page 30: Door Installation

    FRP panel and the ceiling frame. 8. Door Installation Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...
  • Page 31 Apply Seam Sealant to all cracks and gaps to ensure a sealed finish. Door Frame (inside view) Hinge Installation Door Frame (outside view) Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...
  • Page 32 30% DI water). Allow cleaned surfaces to dry before applying sealant with a caulking gun (not provided). Apply a Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...
  • Page 33 ¼”-wide bead of silicone along all ceiling panel seams, including cracks where the perimeter frame meets polypropylene ceiling panels. Typically, caulking is not required along the perimeter of FFUs or lights. Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...

  • Page 34: Recommended Operation Guidelines

    Turning off the FFUs eliminates the positive pressure inside the room that sweeps away particles and prevents contaminant influx. Interrupting this positive pressure may require extensive cleaning and revalidation, depending on application. Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...

  • Page 35: Maintenance

    2 X 4 6601-25 2 X 2 6601-30 Speed Control ULPA 2 X 3 6601-29 2 X 4 6601-28 Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...
  • Page 36 Note: Before replacing with a new HEPA/ULPA filter, carefully inspect the new filter for any visible damage. Instructions for removing the Fan Filter Unit from the cleanroom ceiling grid Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...
  • Page 37 After replacing the reverse steps 1 through 7 to reinstall the Fan Filter Unit in the ceiling grid. Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...

  • Page 38: Cleaning

    Terra offers a variety of portable, hand-held vacuum cleaners with Ultra-Low Penetration Air (ULPA) final filtration, including models with mini-tools designed for irregular surfaces. Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...

  • Page 39: Section 4.0 - Warranty

    All returned goods are to be shipped to Terra Universal, freight prepaid at customer’s expense. See Terra’s “Policy and Procedure for Returned Goods.” Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...
  • Page 40 Pre-Saturated Nonwoven Spunlace Wipers TUI # 5605-55 Pre-Saturated Laundered Polyester Wipers TUI # 5605-17 Many other styles at TerraUniversal.com Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...
  • Page 41 Meets pressure requirement with FFUs on medium speed and exhaust vents open (unobstructed), at a pressure value of ≥ 0.02”WC. Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...
  • Page 42 Meets ISO Particle Count Requirement. Average particle measurements for both Buffer Room and Ante-Room: < 352,000 /m^3 @ 0.3 microns Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020...

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