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Installation and Operation Manual
Document #9620-20-b-mc-16 base tool changer-07
B. Base Tool Changer ...................................................................................................... 2
MC-16-Manual Tool Changer ........................................................................................ 2
1.
Product Overview .......................................................................................................... 2
1.1 Master Plate Assembly ......................................................................................... 2
1.1.1 Optional Ratchet Knob .............................................................................. 2
1.2 Tool Plate ............................................................................................................. 3
1.3 Optional Modules .................................................................................................. 3
2.
Installation ..................................................................................................................... 3
2.1 Master Interface .................................................................................................... 4
2.2 Tool Interface ........................................................................................................ 4
2.3 Optional Module Installation ................................................................................. 5
2.3.1 Installing Optional Modules ....................................................................... 5
2.3.2 Removing Optional Modules ..................................................................... 5
2.4 Tool Stand Design ................................................................................................ 5
2.4.1 Tool Locating Features ............................................................................. 5
3.
Operation ....................................................................................................................... 7
3.1 Coupling Sequence .............................................................................................. 7
3.2 Fail-Safe Operation .............................................................................................. 9
3.3 Uncoupling ............................................................................................................ 9
4.
Maintenance ................................................................................................................ 10
4.1 Preventive Maintenance ..................................................................................... 10
4.2 Locking Mechanism, Alignment Pins Cleaning and Lubrication ......................... 11
4.3 Alignment Pin Replacement ............................................................................... 11
4.4 Electrical Module Pin Block Contact Inspection and cleaning ............................ 12
4.5 Electrical Module Seal Inspection and Replacement ......................................... 12
5.
Troubleshooting .......................................................................................................... 13
6.
Recommended Spare Parts ....................................................................................... 14
7.
Specifications .............................................................................................................. 14
8.
Drawings ...................................................................................................................... 15
8.1 MC-16 Manual Tool Changer Drawing ............................................................... 15
8.2 MC-16 Manual Coupler Outer Dimensions ......................................................... 17
8.1 MC-16 with Quick Action Screw Lock - Euro - Ports Removed ........................ 18
8.2 Manual Coupler Ratchet Knob ........................................................................... 20
Pinnacle Park
•
1031 Goodworth Drive
Table of Contents
Pins (Master Plate). ................................................................................ 11
(Tool Plate). ............................................................................................ 11
•
Apex, NC 27539
•
Tel: 919.772.0115
B - 1
•
Fax: 919.772.8259
•
www.ati-ia.com
•
Email: info@ati-ia.com
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Table of Contents
Related Manuals for ATI Technologies MC-16
Summary of Contents for ATI Technologies MC-16
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Page 1: Table Of Contents
Drawings ........................15 8.1 MC-16 Manual Tool Changer Drawing ............... 15 8.2 MC-16 Manual Coupler Outer Dimensions ............17 8.1 MC-16 with Quick Action Screw Lock – Euro – Ports Removed ......18 8.2 Manual Coupler Ratchet Knob ................20 Pinnacle Park •... -
Page 2: Base Tool Changer
Installation and Operation Manual Document #9620-20-b-mc-16 base tool changer-07 B. Base Tool Changer MC-16—Manual Tool Changer 1. Product Overview 1.1 Master Plate Assembly The Master base assembly includes an anodized aluminum body, a hardened stainless-steel locking mechanism, and hardened steel alignment pins (see Figure 1.1). -
Page 3: Tool Plate
Installation and Operation Manual Document #9620-20-b-mc-16 base tool changer-07 1.2 Tool Plate The hardened steel body of the Tool plate has one flat side for the mounting of optional modules. The Tool plate is equipped with four pass through air ports, 1/8” NPT port are provided in the body for the pneumatic connections. -
Page 4: Master Interface
Installation and Operation Manual Document #9620-20-b-mc-16 base tool changer-07 All fasteners used to mount the Tool Changer to the robot and to user Tools should be tightened to a torque value as indicated below. Furthermore, removable Loctite 222® must be used on M4 and M5 fasteners. -
Page 5: Optional Module Installation
Installation and Operation Manual Document #9620-20-b-mc-16 base tool changer-07 Custom EIPs can be supplied by ATI to meet customer requirements (Refer to Section 8— Drawings for technical information on mounting features.). When the customer chooses to design and build an End-effector Interface Plate, the following... - Page 6 Installation and Operation Manual Document #9620-20-b-mc-16 base tool changer-07 dowel pins in holes. As the Tool Plate approaches during locking, the taper lets the Tool float into its locked position even with small deviations in position. Other Tool locating feature methods include balls and detents, dowel pins in notched V-grooves, etc.
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Page 7: Operation
Installation and Operation Manual Document #9620-20-b-mc-16 base tool changer-07 3. Operation The Master locking mechanism is manually-driven to couple and uncouple with the Tool Plate. The Master Plate utilizes mechanical leverage from the actuation screw to provide lock and unlock force to the locking mechanism. - Page 8 Installation and Operation Manual Document #9620-20-b-mc-16 base tool changer-07 Push the quick action rod release button on the Master body. Be sure the Tool is engaged with the Master. There should be no gap between the Master and Tool at this time.
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Page 9: Fail-Safe Operation
Installation and Operation Manual Document #9620-20-b-mc-16 base tool changer-07 3.2 Fail-Safe Operation The manual Tool Changer features two fail-safe features. The first feature is the cam spring feature. When the Master is locked, the cam is spring-loaded to bias it to keep it locked. This spring prevents the cam from vibrating to the unlock position as well as allows for a quick action lock movement when the button is pushed (see Figure 3.4). -
Page 10: Maintenance
Installation and Operation Manual Document #9620-20-b-mc-16 base tool changer-07 4. Maintenance NOTICE: The cleanliness of the work environment strongly influences the trouble-free operation of the changer. The dirtier the environment, the greater the need is for protection against debris. Protection of the entire EOAT, the Master, the Tool, and all of the modules may be necessary. -
Page 11: Locking Mechanism, Alignment Pins Cleaning And Lubrication
Installation and Operation Manual Document #9620-20-b-mc-16 base tool changer-07 4.2 Locking Mechanism, Alignment Pins Cleaning and Lubrication 4.2.1 Cleaning and Lubrication of the Locking Mechanism and Alignment Pins (Master Plate). 1. The locking mechanism must be in the unlock state before cleaning. -
Page 12: Electrical Module Pin Block Contact Inspection And Cleaning
Installation and Operation Manual Document #9620-20-b-mc-16 base tool changer-07 4.4 Electrical Module Pin Block Contact Inspection and cleaning 1. Inspect the Master and Tool pin blocks for any debris or darkened pins. Figure 4.3 —Inspect Master and Tool Pin Blocks 2. -
Page 13: Troubleshooting
Installation and Operation Manual Document #9620-20-b-mc-16 base tool changer-07 3. To install a new seal, stretch the new seal over the shoulder of the pin block. 4. Push the seal’s hub down against the pin block using finger tip. Figure 4.5 —V-Ring seal Replacement 5. -
Page 14: Recommended Spare Parts
Document #9620-20-b-mc-16 base tool changer-07 6. Recommended Spare Parts Assembly Part Number Description Master Plate 9122-016M-000 Complete MC-16 Master Assembly, with Air Ports 3690-5800803-10 Round Alignment Pin, Steel 3690-5800804-10 Diamond Alignment Pin, Steel 3410-0001291-01 O-rings – Air ports For Other Components see Section 8—Drawings... -
Page 15: Drawings
Installation and Operation Manual Document #9620-20-b-mc-16 base tool changer-07 8. Drawings 8.1 MC-16 Manual Tool Changer Drawing Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: info@ati-ia.com B - 15... - Page 16 Installation and Operation Manual Document #9620-20-b-mc-16 base tool changer-07 Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: info@ati-ia.com B - 16...
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Page 17: Manual Coupler Outer Dimensions
Installation and Operation Manual Document #9620-20-b-mc-16 base tool changer-07 8.2 MC-16 Manual Coupler Outer Dimensions Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: info@ati-ia.com B - 17... -
Page 18: With Quick Action Screw Lock - Euro - Ports Removed
Installation and Operation Manual Document #9620-20-b-mc-16 base tool changer-07 8.1 MC-16 with Quick Action Screw Lock – Euro – Ports Removed Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com •... - Page 19 Installation and Operation Manual Document #9620-20-b-mc-16 base tool changer-07 Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: info@ati-ia.com B - 19...
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Page 20: Manual Coupler Ratchet Knob
Installation and Operation Manual Document #9620-20-b-mc-16 base tool changer-07 8.2 Manual Coupler Ratchet Knob Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: info@ati-ia.com B - 20...
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