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Summary of Contents for SUTO iTEC S600
- Page 1 English Instruction and operation manual S600 Portable Compressed Air Analyzer...
- Page 2 The device is designed exclusively for the described application. We offer no guarantee for the suitability for any other purpose. We are also not liable for consequential damage resulting from the delivery, capability or use of this device. S600...
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Page 3: Table Of Contents
9.2 Value view................24 9.3 Graphic view...............24 9.4 Menu.................25 10 Guided measurement...............27 10.1 Steps for guided measurement..........28 10.2 Reports for guided measurements........32 11 Optional accessories..............33 12 Maintenance................33 13 Calibration................33 14 Disposal or waste..............33 15 Warranty................34 16 Appendix Modbus holding register table........35 S600... -
Page 4: Safety Instructions
• Any contact with energized parts of the product may lead to a electrical shock which can lead to serious injuries or even death! • Consider all regulations for electrical installations. • The system must be disconnected from any power supply during maintenance work. S600... - Page 5 • Do not exceed the maximum operation temperature or pressure. • Avoid condensation inside the instrument caused by the supplied air or gas because it harms the instrument and affects the S600...
- Page 6 Please make sure, that your measuring point is free of excessive contamination/dirt. This should maintained before every measurement. • Observe the measuring point always before measurement if it is free of contamination like water drops, oil drops or other rough contaminants. S600...
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Page 7: Registered Trademarks
ATTENTION! Overpressure! Remove always all protection caps before connecting the compressed air to the inlet. 2 Registered trademarks SUTO ® Registered trademark of SUTO iTEC MODBUS ® Registered trademark of the Modbus Organization, Hopkinton, USA HART ® Registered trademark of the HART Communication... -
Page 8: Application
3 Application 3 Application The S600 is an all-in-one portable compressed air purity analyzer. It measures, records and verifies particle concentration, dew point, oil vapor, temperature, and pressure in a compressed air system. The S600 is mainly used in industrial environments, and is not developed to be used in explosive areas. -
Page 9: Technical Data
Dew point Ceramic humidity sensor, oscillating crystal Oil vapor Volume flow Thermal mass flow (Anemometer) Medium Compressed Air, Nitrogen N2, Carbon dioxide CO2 (software configurable) Humidity of the < 40%, non condensation medium Temperature of 0 ... +40°C the medium S600... -
Page 10: Electrical Data
5.3 Accuracy Parameter Accuracy Particle quantity per 50% @ 0.1 < d ≤ 0.15 μm 100% @ 0.15 μm < d Dew point ± 2°C Td Oil vapor 5% of value ± 0.003 mg/m Isokinetic sampling 3% of RDG device S600... -
Page 11: Dimensional Drawings
6 Dimensional drawings 6 Dimensional drawings Dimensions of S600 in mm (cover closed): S600... - Page 12 6 Dimensional drawings Dimensions of the isokinetic sampling device (optional) in mm: S600...
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Page 13: Installation On Site
Isokinetic sampling device, including a flow sensor A554 0600 Connection cable to S600 with an M12 and an M8 connectors at each end 150 mm connection tube, both ends quick couplings 700 mm connection tube, both ends quick couplings 1.5 Connection tube with a quick connector and a... -
Page 14: Compressed Air Inlets And Outlet
7 Installation on site 7.1 Compressed air inlets and outlet As shown in the below figure, the S600 provides two compressed air inlets on the right side of the housing. ATTENTION! Permissible pressure! Please observe the maximum permissible inlet pressure. It must be in between 0.3 and 1.5 MPa. If the pressure exceeds this range, it will damage the device. -
Page 15: Compressed Air Connections
• The tubes should be not bended heavily and should be installed with a big curve radius to avoid turbulence in the air flow. • The isokinetic sampling device must be set up next to the S600 to achieve a straight and short connection. Please observe the following section to connect the isokinetic sampling device to the S600. - Page 16 2. Check the filter in the test kit to see whether it shows high contamination of water, oil or dust. 3. If the filter is contaminated severely, stop using the S600 for measurement because this may lead to serious damage to the device.
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Page 17: When The Isokinetic Sampling Device Is Equipped
Please connect the isokinetic sampling device using the teflon hose delivered with the device. The following illustrates which outlets of the sampling device need to be connected to which inlets of the S600. The following procedure describes how to set up the connection. -
Page 18: When The Isokinetic Sampling Device Is Not Equipped
7.2.3 When the isokinetic sampling device is not equipped Connect your compressed air system using two Teflon hoses to the inlets at the S600: Gas inlet Oil / Dew point measurement and Gas inlet Particle measurement. Make sure you are using clean and oil-free components when connecting the instrument. -
Page 19: Electrical Connectors
7 Installation on site 7.3 Electrical connectors The S600 provides four electrical connectors: • A USB port on the S600 face panel. • The following three connectors on the right side of the housing, as shown in below figure. Description... -
Page 20: Electrical Connections
7.4.3 Connecting with a PC or an OTG USB memory stick Through the USB port on the S600 face panel, the S600 can be connected with: • An OTG memory stick: To import firmware for upgrade and to export data. -
Page 21: Setup And Configuration
8 Setup and configuration 8 Setup and configuration The S600 is configured ex-works and ready to work out of the box. The S600 provides a guided measurement procedure to take you through device setup for each measurement parameter. All these setup settings are automatically saved into the device even on a power failure. -
Page 22: Operation
9 Operation 9 Operation After the S600 is powered on, the initialization screen is displayed with an active progress bar. During the initialization, the device configures the sensors and runs initialization routines. After the initialization is completed, the date of the last calibration date is shown. -
Page 23: Quick Buttons And Icons
Connected to a PC manufacturer or your through the USB port. local dealer. RTC backup battery status Alarm triggered Data logger status: - STOP—Indicates that the data logger is not running. - LOG—Indicates that the data logger is running. S600... -
Page 24: Value View
To switch to the value view, click Value in the bottom. Note: During the first five minutes, the S600 performs a purge process to ensure any remaining particles in the system are blown out. During this period, the counting numbers on the Particle pane appear green and blinking. -
Page 25: Menu
To view, export, and delete the captured screenshots and check the memory status. Service info To configure contacts of technical support. You can import a logo file to the S600 through the USB port. System To configure system-level settings: settings •... - Page 26 ◦ For S4M, select Proprietary as the protocol. ◦ For 3rd-party software, select Modbus TCP Ethernet as the protocol. • Web transmitter: Used to enable the S600 to send measurement data to S4M. In this sub- menu, Configure the IP address or domain name of the S4M server.
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Page 27: Guided Measurement
10 Guided measurement 10 Guided measurement The S600 provides a software-based guided measurement which takes you through the complete measurement. This leads to a simplified measurement process and prevents you from wrong measurements. To start a guided measurement, do the following: 1. -
Page 28: Steps For Guided Measurement
Click Yes to start. 2. The system asks if you are using the isokinetic sampling device, and this will affect the further steps and instructions. Select Yes if you have the isokinetic sampling device connected. Otherwise, click No. S600... - Page 29 If the altitude is negative, enter 0 instead of the real negative value. 5. Select the compressed air class as needed. Note: ISO8573 stipulates alarm limit values for different classes. CLASS 0 allows you to customize the alarm limit values. S600...
- Page 30 7. The system checks whether the pressure is in the valid range. 8. The system performs the self- calibration cycles and cleans the internal sensor components. S600...
- Page 31 10 Guided measurement The following 3 steps only apply if you select Yes for the isokinetic sampling device; otherwise skip the next 3 steps 1. The S600 is now ready for measurement. Please read the instructions shown on the screen carefully, and then click Start.
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Page 32: Reports For Guided Measurements
(not the check box on the right). A window appears showing the PDF for your preview. • To copy, export or delete files, select the file check boxes, and then click the corresponding button at the bottom. S600... -
Page 33: Optional Accessories
13 Calibration The S600 unit is calibrated ex work. The exact calibration date is printed on the certificate which is supplied together with the unit. The accuracy of the unit is regulated by the onsite conditions, and parameters like high oil, high humidity or other impurities can affect the calibration and furthermore the accuracy. -
Page 34: Warranty
• If the warranty sealing is removed or damaged. Other claims, especially those for damage occurring outside the instrument are not included unless responsibility is legally binding. Warranty repairs do not extend the period of warranty. ATTENTION! Batteries have a reduced warranty time of 12 months. S600... -
Page 35: Appendix Modbus Holding Register Table
Byte order Byte sequencing (HEX) Example MID-LITTLE-ENDIAN A B C D 0x 0A 11 42 C5 (Read from the device) LITTLE-ENDIAN B A D C 0x 11 0A C5 42 BIG-ENDIAN C D A B 0x 42 C5 0A 11 S600... - Page 36 Dvorská 464/103 CZ-503 11 Hradec Králové Tel: +420 495 436 233 info@filco.cz www.filco.cz SUTO iTEC GmbH SUTO iTEC (ASIA) Co., Ltd. Grißheimer Weg 21 Room 10, 6/F, Block B, Cambridge Plaza D-79423 Heitersheim 188 San Wan Road, Sheung Shui, N.T. Germany...
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