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INSTALLATION &
OPERATING MANUAL
Thank you for purchasing Mechline's BioCeptor biological drain maintenance system.
CONTENTS:
Chapter
Description
1.
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2.
3.
4.
5.
6.
7.
8.
9.
10.
Chapter 1. INTRODUCTION
The Mechline BioCeptor is a combined system designed to retain and break down Fats, Oils and Grease (FOGs) to prevent them
from entering the drainage system.
The BioCeptor FOG Intercept and Treatment (F.I.T) unit works in conjunction with the GreasePak bio-fluid dosing module, which
doses highly effective microorganisms into the F.I.T unit once a day. The GreasePak bio-fluid formula breaks down the FOGs into
irreversible compounds that can easily pass through drainage and, most importantly, do not reform down the line (more on how
the bio-fluid works in Section 6.2.3).
The F.I.T unit will need to be maintained and cleaned professionally periodically, so that any organic loads can be removed, but
the frequency of servicing is greatly reduced as long as the dosing module is properly and correctly maintained. It is also highly
recommended that a food waste strainer is installed upsteam of the BioCeptor to minimise the amount of food waste particles
entering the F.I.T unit.
The GreasePak bio-fluid dosing module is the only product of its kind in the UK to be approved by the
British Board of Agrément (BBA) as a recognised form of effective grease removal.
The F.I.T unit has been independently tested and certified to ASME A112.14.3 and PDI G-101.
installation and operator manual
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LEAVE THIS MANUAL WITH THE OPERATOR AFTER INSTALLATION
Page
1
2
3
GreasePak
bio-fluid
4
dosing module
6
10
15
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19
FOG Intercept
and Treatment
(F.I.T) unit
REVISION: 04/2019 | page 1 of 20
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Table of Contents
Summary of Contents for MECHLINE BioCeptor
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Page 1: Table Of Contents
......Chapter 1. INTRODUCTION The Mechline BioCeptor is a combined system designed to retain and break down Fats, Oils and Grease (FOGs) to prevent them from entering the drainage system. The BioCeptor FOG Intercept and Treatment (F.I.T) unit works in conjunction with the GreasePak bio-fluid dosing module, which doses highly effective microorganisms into the F.I.T unit once a day. -
Page 2: Ratings & Specifications
60 Kg / 132.3lbs PRODUCT CONFORMITY Mechline’s BioCeptor system conforms to the essential safety requirements of the Low Voltage Directive (LVD) 2014/35/EU, and Electromagnetic Compatibility Directive (EMC) 2014/30/EU and is manufactured in accordance with the harmonised standards EN 61000-6-3 Generic Emissions and EN 6100-6-1 Generic Immunity. -
Page 3: Product Safety
Oxidising: No data available. for odour control and breaking down organic matter in waste systems. Solubility in water: Soluble 1.3 Distributor details: Mechline Developments Ltd, ONE Brudenell Drive, Viscosity: No data available. Brinklow, Milton Keynes, England MK10 0DE Boiling point/range°C: >100 T: +44 (0)1908 261 511 E: info@mechline.com... -
Page 4: Location Advice
The BioCeptor F.I.T unit is designed to be installed internally, on a level surface that is capable of accepting the F.I.T unit weight of approximately 60kg when full. The BioCeptor F.I.T unit can be installed in a lowered floor area or in an internal sump area, but space must be left to allow easy access and removal of the lid and internal baffles for cleaning. - Page 5 BioCeptor - Biological Drain Maintenance System Install the GreasePak dosing module above the F.I.T unit. Between 1200-1500mm (4-5 feet) AFFL is recommended. The dosing MODULE should be a minimum of 1 metre (3.25 ft) and the drain dosing POINT a minimum of 2 metres (6.5 ft) away from...
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Page 6: Installation Instructions
5.2.2 The BioCeptor should be installed as close to the FOG-producing fixtures as possible. This is to reduce the length of unprotected pipework between the fixture and the F.I.T unit. Waste water pipework should be securely clipped in place into and out of the F.I.T unit and should be sloped at a minimum of 6mm per 300mm pipe length... - Page 7 5.2.9 In the hole you have drilled, screw in the blue ELBOW supplied with the fluid delivery tube. 5.2.10 Installation of a full-bore ball valve upstream of the BioCeptor is recommended. This is to allow for isolation in the event that the F.I.T unit becomes blocked and requires cleaning and emptying (see section 4.9 - installation example).
- Page 8 BioCeptor - Biological Drain Maintenance System Chapter 5. INSTALLATION INSTRUCTIONS continued... 5.2.12 The GreasePak dosing module now needs to be fixed securely to the wall in the chosen location above the BioCeptor F.I.T unit. NOTE: An installation example is shown on page 5 (section 4.9).
- Page 9 5.2.25 This module is factory set to deliver a measured dose of bio-fluid into the BioCeptor F.I.T unit at 1:00am, when there is little or no water flow, allowing the bacteria time to do their work. Delivery time and volume can be easily adjusted, however it is recommended to keep these at their factory settings.
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Page 10: Operating Instructions
BioCeptor - Biological Drain Maintenance System Chapter 6. OPERATING INSTRUCTIONS GENERAL ADVICE The following advice is a general guideline for the operator. If any questions arise, please do not hesitate to contact Mechline gpservice@mechline.com or your dealer. 6.1.1 Be sure the dosing module is left on once it has been put into operation. There is no on/off switch to operate. - Page 11 6.2.7 Are there special storage or handling requirements for the bio-fluid? Does it have a shelf life? Mechline’s bio-fluid is a perfectly safe class 1 fluid, and there are no special handling requirements. It should be stored in a cool, dry place away from direct sunlight and ideally at a temperature between 10°C and 30°C so the effective performance of the product is not compromised.
- Page 12 It is very important to restrict organic food waste from entering the F.I.T unit as this will reduce its effectiveness and may cause blockages. It is recommended that an isolation valve is installed upstream of the BioCeptor, and this should be turned to the off position before the cleaning starts.
- Page 13 BIOCEPTOR F.I.T UNIT - CLEANOUT LOCATIONS The BioCeptor F.I.T unit can be cleaned and maintained by removing the lid and internal baffles. The lid is held in place using easy-to-remove thumbscrews and the supplied plugs seal the rubber connectors so the F.I.T unit can be pulled out from situ to allow complete access.
- Page 14 If you experience any leakage or odours from your BioCeptor F.I.T unit, check the tightness of the 4 x lid screws. If you experience repeated frequent blockages with the F.I.T unit, check that the upstream food waste strainer is functioning correctly.
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Page 15: Bioceptor Unit Sizing Guide
Similarly, dishwash pre-rinse tabling and bowls, should be connected to a BioCeptor. In both cases, we highly recommend the fitting of a food waste strainer upstream of the BioCeptor. Failure to fit a food waste strainer, could cause the F.I.T unit to reduce efficiency and even block. - Page 16 LOW and HIGH FOG PRODUCING SITES The number of appliances that can be connected to the BioCeptor will vary according to whether the kitchen can be considered a HIGH FOG PRODUCING SITE, or a LOW FOG PRODUCING SITE. To help determine this we have devised a rough scoring guide based on the main factors that will affect the volumes of FOGs discharged into the drainage pipework: 7.4.1...
- Page 17 FIGURE 1 Above is an example of a BioCeptor installed in a LOW FOG PRODUCING SITE. The double pot wash sink and dishwasher are connected to a single BioCeptor. Always check with the relevant local water / sewer management company and the dishwash machine manufacturer whether dishwashers can be connected to FOG trapping devices.
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Page 18: Bba Approved
Chapter 8. BBA APPROVED Mechline’s GreasePak bio-fluid dosing module has been through rigorous testing, providing customers with the utmost confidence in its effectiveness and quality. We are proud to say that it is the only product of its kind in the UK to be approved by the British Board of Agrément (BBA) as a recognised form of effective grease removal. -
Page 19: On-Going Requirements
Mechline’s 10 Year Extended Tank & Lid Warranty The BioCeptor F.I.T unit is engineered from advanced materials, and the tank & lid is warranted for ten (10) years from the date your online submission is received. Details must be completed online at www.mechline-environmental.com/warranty... - Page 20 Commercial use of this material may only be made with the express, prior, written permission of Mechline. This includes material provided by any third party, including material obtained through links to other sites from Mechline’s pages or its affiliates and commercial associates. Material and information included are correct at time of print. Intending buyers and users must satisfy themselves as to the suitability and safety of the products for their particular purposes and duties.
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