Parker DUSTHOG PNP Owner's Manual

Parker DUSTHOG PNP Owner's Manual

Plug & play fume & dust collector

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DUSTHOG Plug & Play Fume & Dust
Collector Owner's Manual
Model PNP

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Summary of Contents for Parker DUSTHOG PNP

  • Page 1 DUSTHOG Plug & Play Fume & Dust Collector Owner’s Manual Model PNP...
  • Page 2 For quick future reference, fill in the system and filter information in the spaces below. Should you need assistance, call the Parker customer service number shown below. To expedite your service, have the following information available when contacting Parker.
  • Page 3: Table Of Contents

    DUSTHOG PNP Series Table of Contents Important Notice ........................1 Introduction ..........................1 2.1 DUSTHOG Nomenclature ....................1 2.2 Equipment Description ......................2 2.3 Principal of Operation ......................2 Installation ..........................4 3.1 Inspection and Off Loading ....................4 3.2 Installation Preparation and Planning................... 6 3.3 Mechanical Installation ......................
  • Page 4 SAFETY PRECAUTIONS We have provided many important safety messages in this manual and on the DUSTHOG PNP Fume & Dust Collector. Always read and obey all safety messages. This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and the word “DANGER”, “WARNING”, or “CAUTION”.
  • Page 5 Parker equipment should be by a licensed contractor that is also experienced in potential fire and explosion hazards and adheres to related local, state and federal codes, standards, laws and regulations. Parker is not an expert nor certified design consultant in relation to spark, fire or explosion mitigation including but not limited to detection, mitigation, suppression and isolation pf combustible dusts and materials.
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  • Page 7: Important Notice

    System design should include methods to prevent sparks from entering the dust collector. Dust collectors do not contain fire-extinguishing equipment. • Your dust collector was selected for a particular application. Consult Parker prior to making any application or system changes.
  • Page 8: Equipment Description

    DUSTHOG PNP Series 2.2 Equipment Description This section will briefly describe each component in the PNP and its role in the system’s operation. Dust Drawer Most units will include a dust drawer where all collected fume or dust will fall into during filter cleaning.
  • Page 9 DUSTHOG PNP Series Figure 1A PNP Equipment Description 61-10120 Figure 1B PNP Equipment Description...
  • Page 10: Installation

    DUSTHOG PNP Series 3. Installation 3.1 Inspection and Off Loading As soon as your equipment arrives, carefully inspect the items to ensure they are in good condition and that all items listed on the packing list have been received. Even though the items are carefully loaded and tied down at the time of shipment, it is possible for them to be damaged in transit.
  • Page 11 DUSTHOG PNP Series 61-10121 Figure 2 PNP Weights and Lifting Info...
  • Page 12: Mechanical Installation

    Liquid water and oil must not be allowed to enter the compressed air manifold on the PNP unit from the factory compressed air line. To ensure a liquid-free compressed air supply, Parker recommends installing a point of use coalescing filter with an automatic drain port prior to the unit.
  • Page 13: Drawer Liner Installation

    DUSTHOG PNP Series Figure 3 Drawer Liner Replacement 3.3.4 Drawer Liner Installation Your unit may have been purchased with an optional drawer liner. If this is the case ensure that the bag and hold-down bracket is installed correctly and is secured to the drawer. The bag should be set in the drawer and spread out evenly.
  • Page 14: After-Filter Installation/Replacement

    DUSTHOG PNP Series 3.3.5 After-Filter Installation/Replacement If an after-filter option is selected by the customer, those filters will be shipped separate of the unit to be mounted following unit installation at the customer facility. Proper removal and installation of each filter type is shown in Figure 4.
  • Page 15 DUSTHOG PNP Series Figure 4A PNP Primary Filter Removal & Installation 61-10122 Figure 4B After-Filter Removal and Installation...
  • Page 16: Electrical Supply Power

    DUSTHOG PNP Series 3.4.1 Electrical Supply Power The main power supply is connected to the PNP unit through a 1˝ FNPT coupling located on the rear of the unit shown in Figure 1B. After feeding wires through the coupling, terminations are made on the main bus bar terminal for each phase and frame ground connection.
  • Page 17: Process Control

    DUSTHOG PNP Series 3.4.4 Process Control The customer has the option to control the PNP ON-OFF operation with a dust/fume generating equipment or process. This will allow the operator to control the PNP with a “Dry-Contact” off another piece of equipment. Refer to the wiring diagrams in the appendix for wiring of this option and to Section 4 for process control set up on the touchscreen.
  • Page 18: System Operation

    DUSTHOG PNP Series 4.2 System Operation As the PNP collects contaminate, the filter will build up a dust cake on the outside surface causing the filter pressure drop to rise. As the pressure rises, the filters will need to be cleaned or blower RPM increased in order to maintain the desired airflow.
  • Page 19: Touchscreen Operation

    DUSTHOG PNP Series 4.3 Touchscreen Operation 4.3.1 Start-Up and Home Screen The display will turn on automatically when the system is powered up. The first screen will display as shown below, see Figure 5. This screen will also act as a screen saver when the blower is not operating.
  • Page 20 DUSTHOG PNP Series 4.3.3 Basic Screens Filter Screen The Filter screen can be displayed by the operator by selecting the filter status icon on the Home screen shown in Figure 6. The Filter screen will then be displayed with all available filters. This screen will display the differential pressure across the filter during operation.
  • Page 21: Auto-Flow Screen

    DUSTHOG PNP Series 4.3.4 Auto-Flow screen When Auto-Flow is installed and activated the blower screen will look like Figure 11. Refer to section 4.3.6 to activate the Auto-Flow option and to make adjustments to your flow target. The Auto-Flow blower screen will show the target flow, the actual flow, the blower speed, and the % of total speed available.
  • Page 22 DUSTHOG PNP Series The pulse cleaning settings can be adjusted by selecting the Cleaning button on the Customer Settings screen. Figure 16 shows the Pulse Cleaning Settings screen. The cleaning modes and various pulse settings can be updated on this screen.
  • Page 23 DUSTHOG PNP Series The blower service screen will show all of the connected blowers in the system. The display will show the communication of the blower. The communication is setup at the factory and will not need any service in the field.
  • Page 24: Service

    Refer to Section 6 for troubleshooting guide to correct any problems that may occur with your dust collection unit. If the problem or condition continues, contact Parker customer service for assistance. 5.2 Primary Filter Installation/Replacement C A U T I O N Always wear proper PPE including goggles, dust mask and work gloves when installing or replacing filter elements.
  • Page 25: Cleanout Of Spark Arrestor

    DUSTHOG PNP Series 5.3 Cleanout Of Spark Arrester If utilized, a spark arrester should be cleaned out as necessary to maintain proper flow and unit function. When utilizing in-line duct spark arrestors, refer to the manufacturer’s recommended maintenance and service procedures.
  • Page 26: Troubleshooting Guide

    6. Troubleshooting Guide Use the troubleshooting guide to correct any problems that occur with your dust/fume collection unit. If the problem or condition continues, contact the Parker customer service office at 1-800-343-4048. All electrical/mechanical troubleshooting should be performed by a qualified electrician/maintenance individual familiar with Parker equipment.
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  • Page 28: Replacement Parts

    DUSTHOG PNP Series 7. Replacement Parts To order replacement parts, refer to Figure 24. Order through your local Parker representative or contact Parker Hannifin at 1-800-343-4048. Please have the unit model number, serial number (from component access door) and part numbers available when ordering.
  • Page 29 DUSTHOG PNP Series 61-10123 PNP-12 Figure 24 PNP Replacement Parts...
  • Page 30: Appendix - Wiring Diagrams

    DUSTHOG PNP Series 8. Appendix - Wiring Diagrams A1-Transformer 575:480 04-001886...
  • Page 31 DUSTHOG PNP Series A2-One Blower & Controls 04-001830...
  • Page 32 DUSTHOG PNP Series A3-Two Blower & Controls 04-001831...
  • Page 33 DUSTHOG PNP Series A4-Three Blower & Controls 04-001832...
  • Page 34 DUSTHOG PNP Series A5-Four Blower & Controls 04-001881...
  • Page 35 DUSTHOG PNP Series A6-Remote Panel Controls 04-001868...
  • Page 36 DUSTHOG PNP Series A7-One Blower & Remote Controls 04-001833...
  • Page 37 DUSTHOG PNP Series A8-Two Blower & Remote Controls 04-001834...
  • Page 38 DUSTHOG PNP Series A9-Three Blower & Remote Controls 04-001863...
  • Page 39 DUSTHOG PNP Series A10-Four Blower & Remote Controls 04-001864...
  • Page 40 MCB, PNP, SDC, SFC, and SHM series will be free from defects in materials and workmanship for ten (10) years from the date of shipment from Parker. Subject to the terms and conditions hereof, warrants to the original...
  • Page 41 On claims that require repaired parts return, the claim will be processed after the part has been evaluated by the Parker IGFG Quality Department for verification of failure mode. The claims will be paid in the form of a credit to the customer’s account.
  • Page 42 +44 (0) 191 410 5121 +27 11 9610700 www.parker.com/watermakers www.parker.com/processfiltration www.parker.com/africa © 2020 Parker Hannifin Corporation. Product names are trademarks or registered trademarks of their respective companies IOM_PKR_PNP_122020 P/N 44-10637 Rev- Parker Hannifin Corporation Industrial Gas Filtration and Generation Division...

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