Gehl Dynalift DL Series Operator's Manual
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Gehl Dynalift DL Series Operator's Manual

Telescopic handlers
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DL SERI ES
Form No.
®
Dynalift
913287
Revision B
August 2008
DL7/DL9/DL11/DL12
Telescopic Handlers
Courtesy of Crane.Market

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Summary of Contents for Gehl Dynalift DL Series

  • Page 1 DL SERI ES Form No. ® Dynalift 913287 Revision B August 2008 DL7/DL9/DL11/DL12 Telescopic Handlers Courtesy of Crane.Market...
  • Page 2 Indicator and Operation Symbols Read Operator’s Parking Brake Horn Engine Start Ignition Switch ON Safety Manual Fasten Seat Belt Battery Fuse Engine Air Filter Engine Stop Hazard Flasher Volume Full Volume Half Full Volume Empty Diesel Fuel Fuel Low Head Lights Transmission Hydraulic Oil Starting Aid...
  • Page 3 Write your Gehl Dynalift Telescopic Handler Model and Serial Numbers below. Refer to these numbers when inquiring about parts or service from your Gehl dealer. The model and serial numbers for this machine are on a decal located inside the operator’s station.
  • Page 4 A storage pocket in the back of the seat is provided for storing the Operator’s Manual. After using the manual, please return it to the pocket and keep it with the unit at all times! If this machine is resold, GEHL Company rec- ommends that this manual be given to the new owner.
  • Page 5 Identification (DL12-40 Shown) Dash Indicators Operator's and Controls Side Panel Stabilizing ROPS/FOPS Seat and Controls Cylinder Boom Angle Indicator Attachment Tool Access Door with Rear Storage ® Tilt Dynattach Compartment Lights and Cylinder Quick-Attach Backup Alarm Access Door Engine Air Rear View Telescopic Precleaner...
  • Page 6 Chapter 2 SPECIFICATIONS Lifting Performance Loader Performance Overall length, less forks: DL7-44: 20’-7” (6.3 m) Maximum lift capacity: Breakout force: DL9-44: 20’-7” (6.3 m) DL7-44: 7000 lbs. (3175 kg) DL7-44: 11000 lbs. (48.9 kN) DL11-44: 20’-7” (6.3 m) DL9-44: 9000 lbs. (4080 kg) DL9-44: 12500 lbs.
  • Page 7 Braking System Axles (front and rear) Operator’s Station Rollover Protective Structure (ROPS) Service brakes: Type: Carraro ISO 3471-1994 Oil-immersed disc-type, 26.48M Falling Object Protective Structure hydraulic fluid type, Drive/steer, open differential, double (FOPS) manual foot pedal actuation. reduction planetary, full-time four Meets ANSI/ITSDF B56.6-2005, wheel drive Parking brake:...
  • Page 8 Chapter 3 CHECKLISTS PRE-DELIVERY I acknowledge that the pre-delivery procedures were per- formed on this unit as outlined above. The following Checklist is an important reminder of the inspections that MUST be made before delivering the Telescopic Handler to the customer. Check off each item Dealership’s Name after the prescribed action is taken.
  • Page 9 Chapter 3 CHECKLISTS PRE-DELIVERY I acknowledge that the pre-delivery procedures were per- formed on this unit as outlined above. The following Checklist is an important reminder of the inspections that MUST be made before delivering the Telescopic Handler to the customer. Check off each item Dealership’s Name after the prescribed action is taken.
  • Page 10 INTENTIONALLY BLANK (To be removed as Dealer’s file copy) 913287/BP0808 PRINTED IN U.S.A. Courtesy of Crane.Market...
  • Page 11 Chapter 4 SAFETY The above Safety Alert Symbol means ATTENTION! Gehl Company ALWAYS takes the operator’s safety ALWAYS BE ALERT! YOUR SAFETY IS into consideration when designing its machinery, and INVOLVED! It stresses an attitude of safety aware- guards exposed moving parts for his/her protection.
  • Page 12 SAFETY Additional Safety Reminders WARNING User/operator safety practices, as established by industry standards, are included in this Operator’s U.S. OSHA regulations require employers in Manual and intended to promote safe operation of the machine. These guidelines do not, of course, general industry and the construction, ship- yard and cargo-handling industries (excepting preclude the use of good judgment, care and com-...
  • Page 13 SAFETY of load weights prior to attempting lift and place- Walk around the machine and warn all personnel who may be servicing the machine or who are in ment. the machine’s path prior to starting. DO NOT start DO NOT exceed the machine’s rated operating until all personnel are clearly away from the capacity for the type of attachment tool being used.
  • Page 14 If any fluid is injected into your skin, see a To ensure continued safe operation, replace dam- doctor at once. Injected fluid MUST be surgically aged or worn-out parts with genuine Gehl service removed by a doctor familiar with this type of parts BEFORE using this equipment.
  • Page 15 SAFETY Safety Guards and Warning Devices MANDATORY WORK PLATFORM This machine is fitted with a Roll-Over Protective SAFETY RULES Structure (ROPS) and Falling Object Protective Structure (FOPS) in accordance with industry stan- work platform must comply with dards. It is intended to offer protection to the oper- ANSI/ITSDF Standard B56.6-2005, Sec.
  • Page 16 SAFETY 14. Be sure the path of platform travel is clear of haz- ards, such as scaffolds, electrical wires and over- WARNING head obstructions. 15. The operator must keep hands and feet clear of Use ONLY an approved work platform for ele- controls that are not in use.
  • Page 17 SAFETY An overhead protective device, when requested by the user. Protection for personnel in their normal working position on the platform from moving parts of the forklift that may present a hazard. Information prominently indicated on the plat- form: Remote a.
  • Page 18 SAFETY NOTE: Fall protection should comply with applic- able U.S. OSHA regulations: 1910.67 (c)(2)(v) (for General Industry) or 1926.453 (b)(2)(v) (for Construction). 10. Lanyards, when provided, shall be arranged so as not to cause a tripping hazard. 11. Body harnesses, when provided, should have a width of at least 1.75 inches (44 mm).
  • Page 19 SAFETY L70306 L70307 L65926 L70307 L70306 100359 105099 100359 L65926 105099 PRINTED IN U.S.A. 913287/BP0808 Courtesy of Crane.Market...
  • Page 20 SAFETY 101506 L65928 L65932 L65928 101506 L65932 L70238 L70238 913287/BP0808 PRINTED IN U.S.A. Courtesy of Crane.Market...
  • Page 21 SAFETY L65927 L65927 L65927 L65927 072798 072798 L70305 L70305 PRINTED IN U.S.A. 913287/BP0808 Courtesy of Crane.Market...
  • Page 22 SAFETY L65928 L65928 L65927 L65927 L65927 L65933 L65927 L65933 913287/BP0808 PRINTED IN U.S.A. Courtesy of Crane.Market...
  • Page 23 SAFETY PWP Safety Decals L71555 102969 L71554 L71700 L71554 L71554 L71700 102969 L71555 PRINTED IN U.S.A. 913287/BP0808 Courtesy of Crane.Market...
  • Page 24 INTENTIONALLY BLANK 913287/BP0808 PRINTED IN U.S.A. Courtesy of Crane.Market...
  • Page 25 BEFORE operating it. This Gehl machine is designed and intended to be used ONLY with WARNING a Gehl Company attachment tool, or a Gehl Company approved accessory or referral Read and thoroughly understand all safety attachment tool. Gehl Company cannot be...
  • Page 26 DASH AREA NOTE: Holding the switch continuously “ON” will not reset the 30-second timer. E - Load Zone Charts: A series of flip charts show lift height and reach limits relative to the load weight being handled with various attachment tools. Right Bank Switches Right Bank Switches Key Switch, Start Button, Temp Control and...
  • Page 27 tioneer. Return the Heater/AC switch to the center E - Turn Signal Option: This switch is used to indi- position to turn the heater and air conditioner off. cate the direction of a turn. Depress the right arrow for right turn, depress the left arrow for a left turn. F - Parking Brake: When the machine is shut off, this switch should be depressed to activate the park brake F - Beacon: When a beacon is installed on the...
  • Page 28 Travel Direction: The selector MUST be in “N” (NEU- A1 - Fuel Level Gauge: The fuel level is displayed at TRAL) position before the engine can be started. all times in the lower portion of the display. It indicates the amount of fuel remaining in the fuel tank.
  • Page 29 cooling system. right outrigger. To raise the outriggers, press both switches rearward. E - Alternator Lamp: This lamp indicates the condi- tion of the electrical charging system. During nor- WARNING mal operation, this lamp should be off. If the charge rate is too high or too low, this lamp will come on.
  • Page 30 SAFETY SHUTDOWN PROCEDURE page 9. and hold the right blue button on the joystick handle, DO NOT attempt repairs. Instead call your and then move the joystick handle forward or rear- Gehl dealer for assistance. ward. The truss boom and winch attachment tools WARNING should ONLY be used to lift and place loads when the machine is in a stationary position.
  • Page 31 Joystick with Four Buttons: Speed Control Knobs: The four-button joystick han- This joystick handle is equipped dle also incorporates a manually-adjusted speed con- with two yellow buttons and two trol to allow changing factory-set speeds. This speed blue buttons on the upper rear of adjustment is accomplished through the adjustment of the handle, and a trigger switch the pilot pressure apply valves located in the rear com-...
  • Page 32 Attachment and Auxilliary Hydraulics Pilot-Pressure Apply Valves AUXILIARY LOCKING HYDRAULICS KNOBS SPEED CONTROL KNOBS AUXILIARY HYDRAULICS PILOT PRESSURE APPLY LOCKING VALVE KNOBS ATTACHMENT TILT PILOT PRESSURE ATTACHMENT TILT APPLY VALVE REARWARD SPEED CONTROL KNOB ATTACHMENT TILT L71378 FORWARD SPEED DECAL CONTROL KNOB FLOOR AND SEAT Seat Belt: This machine has a retractable seat belt.
  • Page 33 Contact your Gehl dealer for specifications and order- the powertrain compartment. ing information. ACCESSORIES Transmission Oil Level and Fill Gehl also offers a range of special accessories for this machine. Contact your Gehl dealer for specifications and ordering information. NOTE: All accessories are field-installed unless Engine Oil otherwise noted.
  • Page 34 Chapter 6 OPERATION AND ADJUSTMENTS GENERAL INFORMATION BEFORE STARTING ENGINE Before starting the engine and running the machine, CAUTION refer to the Indicators and Controls chapter and famil- iarize yourself with the various operating controls, BEFORE starting the engine and operating the indicators and safety features.
  • Page 35 The engine is equipped with a block heater. This block engine speed while the machine is in motion. heater or other starting aid is required for starting in temperatures below 32°F (0°C). See your Gehl dealer DO NOT overspeed the engine when down shifting. for additional starting aids.
  • Page 36 The Telescopic Handler boom nose will accept two ® the boom nose. types of Gehl attachment devices: 1.) the Dynattach quick-attach system, which has a quick-release hookup and locking mechanism for mounting framing and masonry type attachment tools to the boom nose, and ®...
  • Page 37 LOCK LEVER Dynacarrier Quick-attach System ® Attachment Tool Shown ® Attaching-Dynacarrier Quick-attach Unlocked for Release from System ® Dynattach System To pick up a bucket or material handling carriage tool, ® Dynattach System Detaching Detail proceed as follows: Rotate the lock lever completely to the left ®...
  • Page 38 Use proper grab handles, NOT the steering Modifications, alterations to, or use of attach- wheel or control levers as handholds when ment tools not authorized by Gehl Company mounting or dismounting. can void the warranty and cause machine NEVER operate the machine with safety damage, and may result in serious personal guards or covers removed.
  • Page 39 Grade and Slope Precautions LEVEL, as indicated by the frame angle indicator on the ROPS crossmember. The attachment tool The Telescopic Handler complies with industry stabil- MUST be maintained at the “carry” position, with ity tests requirements and is stable when properly oper- the boom fully retracted, and attachment tool at ated.
  • Page 40 Controlled lighting of adequate intensity should be Safety Hand Signals provided in operating areas. Where operating condi- tions indicate, the operator/user is responsible for hav- ing the machine equipped with lights. Provision should be made to prevent trucks, semi-trail- ers and railroad cars from being moved during loading and unloading.
  • Page 41 electrocution or an explosion. Contact the “Call Before You Dig” referral system number BOOM EXTENSION at 8-1-1 in the U.S., or (888) 258-0808 in the MARKERS U.S. and Canada, to locate any underground utility lines BEFORE starting to dig. Keep all body parts inside the operator’s sta- tion while operating the machine.
  • Page 42 Set the parking brake, hold the service brake WARNING pedal in fully applied position and slowly raise the load, maintaining a slight rearward tilt to cra- dle the load. Operating conditions such as slopes or soft ground can reduce the machine’s safe operat- As the load approaches the desired height, feath- ing capacity.
  • Page 43 Secure the forks from pivoting upward in case the PWP is lowered onto an obstruction. This can be accomplished by using the chain supplied with the PWP, to secure the lower portion of the PWP to the bottom of the carriage, as shown. Chain Remote Shutdown...
  • Page 44 NOT attempt to bring down the boom or make brakes and press the bottom of the PWP System rock- repairs. Call your Gehl dealer immediately. er switch. The system is de-activated when the lamp in As lift height increases, depth perception the PWP System rocker switch is off.
  • Page 45 SUSPENDED LOADS Table of Common Materials & Densities Material Density Density DO NOT exceed the Telescopic Handler capacity as in (lb/yd in (kg/m equipped for handling suspended loads. Only lift the load vertically and NEVER drag it horizontally. Use Ashes 945-1350 560-800 Brick-common...
  • Page 46 Dumping the Load onto a Pile Digging Carry the loaded bucket as low as possible until reach- Loose Materials ing the pile. Slowly stop forward motion, then raise and extend the boom high enough so that the bucket clears the top of the pile. Then slowly move the machine ahead to position the bucket, and dump the material on top of the pile.
  • Page 47 Leveling with a Bucket ving on public highways is prohibited, transport the machine using a vehicle of appropriate size First, drive the machine to the outer edge of the area to and capacity. be leveled. Then, with the boom retracted and down, tilt the bucket forward to place the bucket cutting edge TRANSPORTING BETWEEN at a 30 to 45 degree angle to the surface being leveled.
  • Page 48 The incline of the ramps MUST be less than 15 THEFT DETERRENTS degrees (ramp length MUST be at least 16 feet Gehl Company has recorded all major component part (4.9 m) long). numbers and serial numbers. Users should take as...
  • Page 49 Chapter 7 LUBRICATION GENERAL INFORMATION Hydraulic System Reservoir Use a Mobil DTE 15M, or an equivalent that WARNING contains anti-rust, anti-foam and anti-oxidation additives and conforms to ISO VG46. Capacity: NEVER lubricate or service this unit when any 45 Gallons (170 Liters) part of the machine is in motion.
  • Page 50 FILTER REFERENCE CHART TYPE PART NUMBER Engine Oil 102173 Engine Fuel Primary 105794 Secondary 105795 Air Filter Primary 105070 Safety 105071 Hydraulic Return L99459 Hydraulic Strainer L69358 Transmission Oil L99440 BASIC MACHINE GREASE FITTING LOCATIONS Every 50 Hours (or weekly) Refer to the illustrations for locations.
  • Page 51 Three-Section Boom Four-Section Boom Four-Section Boom PRINTED IN U.S.A. 913287/BP0808 Courtesy of Crane.Market...
  • Page 52 All cylinders are approprietly designed Warranty repairs can only be done by a Gehl dealer. with particular strokes, diameters, checks and hose Dealers know what portions of the machine are cov-...
  • Page 53 Gehl dealer. WARNING ELECTRICAL COMPONENTS An electrical system schematic is provided, which Tilt, lift, extend, and leveling cylinders have includes instrumentation, electrical components and counterbalance valves. These valves keep switch connections. It is located at the back of this...
  • Page 54 Block the tires. Turn off the master disconnect switch WARNING to shut off power from the battery, and remove the igni- tion key. Remove only guards or covers that provide needed access. Wipe away excess grease and oil. DO NOT smoke or allow any open flames in area while checking...
  • Page 55 fuel starts to WARNING drain out. When fuel DO NOT remove the radiator cap when the starts to drain engine is running hot or overheated. Coolant out, tighten is extremely hot and under pressure and it can drain plugs burn your skin. Allow sufficient time for the securely.
  • Page 56 CHECKING GENERAL MACHINE OPERA- rected. Contact your dealer Gehl TION AND CONDITION Company) for service information and parts. Are any decals missing or damaged? Are all guards, shields and covers in place? Do all controls function smoothly and properly? Are there any abnormal vibra- 913287/BP0808 PRINTED IN U.S.A.
  • Page 57 Machine Position Have an assistant move the remote shutdown switch to “Dis-engaged.” Before beginning the PWP System checking proce- The hydraulic joystick should now be disabled, dures, position the machine as follows: so that boom raise/lower and extend/retract will Machine on level surface, no longer function.
  • Page 58 out, add oil until it overflows. Check the other hubs the 100 Hours (New Machine Only) same way. Refer to the oil specifications in the Lubrication chapter of this manual. The following initial oil and filter changes should be made at 100 hours on a new machine. Thereafter these changes should be made at the regular maintenance intervals.
  • Page 59 Fuel Bleeding Procedure WARNING When the fuel filter is removed and replaced, or if the engine runs out of fuel, air must be bled from the sys- NEVER service the fuel system while smok- tem. Refer to the following procedure for proper bleed- ing, while near an open flame, or if the engine ing procedure.
  • Page 60 CHANGING ENGINE OIL AND FILTER the battery with a brush dipped in an alkaline solution (ammonia or baking soda and water). After the foam- Change the engine oil and filter using the following ing has stopped, flush the top of the battery with clean procedure: water.
  • Page 61 IMPORTANT: BE SURE that the jumper battery is Proceed to start the machine. If it does not start also a 12-volt D. C. battery, and the vehicle used immediately, start the jumper vehicle engine to for jump starting has a negative ground electrical avoid excessive drain on the booster battery.
  • Page 62 Two Front One Front Rear Inner One Rear Boom Chains Boom Chain Boom Chain Shim 2nd Intermediate Inner Outer 1st Intermediate Section Section Section Section Chain Hookup Detail Four-Section Boom Front Outer Chain anchors and sheaves also require inspection, for worn or broken fingers and worn flanges.
  • Page 63 Remove the drain plug and drain oil. Replace the Loosen the radiator cap to its stop. This will drain plug. release any system pressure. Remove the cap when all pressure is bled off. IMPORTANT: DO NOT discharge oil onto ground. Catch and dispose of per local waste disposal Open the radiator drain cock.
  • Page 64 CHANGING AIR FILTER ELEMENT’S Inner Element NOTE: Replace the inner element only if it is vis- Restriction ibly dirty or if the outer element has been replaced Indicator three times. Safety Sensor Element Before removing the inner element from the housing, clean out any dirt in the housing.
  • Page 65 IMPORTANT: DO NOT discharge oil onto ground. adjustment and replacement procedures. If the belt is Catch and dispose of per local waste disposal worn or cut, it should be replaced. Order replacement regulations. belts from your Gehl dealer. PRINTED IN U.S.A. 913287/BP0808 Courtesy of Crane.Market...
  • Page 66 Disconnect the suction hose and remove the sump strainer from inside the reservoir. Inspect the strainer. If it has any damage, holes, etc., it should be replaced. Otherwise, wash it clean with an industrial solvent, dry with a rag and coat with fresh hydraulic oil.
  • Page 67 During Storage About once each month, connect the battery and, before starting the engine, check all fluid levels to make sure they are at the proper level. Start the engine and allow it to run until it warms up. Then move the machine a short distance to help relubricate the internal parts.
  • Page 68 PWP System remote shut- System remote shutdown switch. down switch. System level sensor Contact your Gehl dealer for unplugged or faulty. assistance. PWP System switch lamp flash- es when switch is turned “OFF.” PWP System is not de-activated. With engine running, apply ser-...
  • Page 69 Chapter 9 DECAL LOCATIONS ing surface. After the decal is firmly applied and GENERAL INFORMATION smoothly pressed down, peel off the top covering paper. CAUTION PAINT FINISH ALWAYS read and follow the safety precau- tions and information shown on decals. If any Use this list to order paint for refinishing: decals are damaged or unreadable, or if the 167788...
  • Page 70 DECAL LOCATIONS - OPERATOR’S STATION REF. DESCRIPTION DL11 DL12 WARNING - SEAT BELT AND PARK BRAKE 101506 101506 101506 101506 IGNITION 101507 101507 101507 101507 DANGER - PERSONNEL INJURY (units w/o PWP) L65928 L65928 L65928 L65928 WARNING - CARRY LOAD LOW 093475 093475 093475...
  • Page 71 DECAL LOCATIONS - FRAME and BOOM REF. DESCRIPTION DL11 DL12 GEHL, 6.75” 184069 184069 184069 184069 GEHL, 8.00” 102025 102025 102025 102025 DL7-44 (Left Side) 105671 DL9-44 (Left Side) 105673 DL11-44 (Left Side) 105675 DL11-55 (Left Side) 105677 DL12-40 (Left Side) 105679 HALF ZONE MARKER (5 ea.
  • Page 72 WARNING - PINCH POINT L65927 L65927 L65927 L65927 DANGER - JUMPSTART L65933 L65933 L65933 L65933 DANGER - HANDS OUT L70305 L70305 L70305 L70305 GEHL, 5.00” 102027 102027 102027 102027 HYDRAULIC OIL 072794 072794 072794 072794 ACCUMULATOR DISCHARGE L70238 L70238 L70238 L70238...
  • Page 73 DECAL LOCATIONS - PWP EQUIPPED UNITS REF. DESCRIPTION DL11 DL12 PWP SWITCH INSTRUCTION 102969 102969 102969 102969 PERSONNEL LIFT L71554 L71554 L71554 L71554 WORK PLATFORM RULES L71555 L71555 L71555 L71555 PERSONNEL LIFT SAFETY RULES L71700 L71700 L71700 L71700 PWP LOAD ZONE CHART See Note See Note See Note...
  • Page 74 Chapter 10 MAINTENANCE This Maintenance Interval Chart was developed to match the Service and Storage chapter of this manual. Detailed information on each Service Procedure may be found in the Service and Storage chapter. A Maintenance Log fol- lows the Maintenance Interval Chart for recording the service procedures performed. Recording the 10 Hour (or Daily) service intervals would be impractical and therefore is not recommended.
  • Page 75 MAINTENANCE INTERVAL CHART (CONT.) SERVICE PROCEDURE Every 250 Every 1000 Every 2000 Hours or Hours or Hours or Quarterly Yearly Two Years Check Boom Slide Pads Wear and Clearance Check Personnel Work Platform System Change Transmission Oil and Filter Check Alternator and Fan Belt Condition Change Radiator Coolant Change Hydraulic Return Filter Element Change Primary Air Filter Element...
  • Page 76 MAINTENANCE LOG Date Hours Service Procedure 913287/BP0808 PRINTED IN U.S.A. Courtesy of Crane.Market...
  • Page 77 MAINTENANCE LOG Date Hours Service Procedure PRINTED IN U.S.A. 913287/BP0808 Courtesy of Crane.Market...
  • Page 78 MAINTENANCE LOG Date Hours Service Procedure 913287/BP0808 PRINTED IN U.S.A. Courtesy of Crane.Market...
  • Page 79 DISPLAYING OF ENGINE DIAGNOSTIC TROUBLE CODES (DTCs) ENGINE DIAGNOSTIC TROUBLE CODES The FMI indentifies the type of failure that has occurred; for example, FMI 03 indicates a value above (DTCs) normal. Combining SPN 000110 with FMI 03 means Engine diagnostic trouble codes are displayed in the the engine coolant temperature input voltage is too instrument display panel.
  • Page 80 Description of Fault Corrective Action 000103 Turbocharger Speed High - Most Severe Contact Servicing Dealer Turbocharger Speed Data Incorrect Contact Servicing Dealer Turbocharger Harness Open Circuit Contact Servicing Dealer Turbocharger Harness Shorted to Ground Contact Servicing Dealer Turbocharger Speed Signal In-Range Failure Contact Servicing Dealer Turbocharger Speed Signal Missing Contact Servicing Dealer...
  • Page 81 Description of Fault Corrective Action 000412 Exhaust Gas Recirculation Temperature Input Contact Servicing Dealer Voltage High - Most Severe Exhaust Gas Recirculation Temperature Voltage Contact Servicing Dealer Out of Range, High Exhaust Gas Recirculation Temperature Voltage Contact Servicing Dealer Out of Range, Low Exhaust Gas Recirculation Temperature - Contact Servicing Dealer Moderately Severe...
  • Page 82 Description of Fault Corrective Action 000651 Cylinder #1 Injector Part Number Not Contact Servicing Dealer Recognized Cylinder #1 Electronic Injector Circuit Open Check Injector Wiring or Injector Solenoid Cylinder #1 Electronic Injector Circuit Shorted Check Injector Wiring or Injector Solenoid Cylinder #1 Electronic Injector Fuel Flow Low Injector Failed or Flow Limiter Closed...
  • Page 83 Description of Fault Corrective Action 001080 Fuel Rail Pressure Sensor Supply Voltage 2 Out Check Wiring of Range, High Fuel Rail Pressure Sensor Supply Voltage 2 Out Check Wiring of Range, Low 001109 Engine Protection System Approaching Check Fault Codes Shutdown 001110 Engine Protection System Shutdown Engine...
  • Page 84 Description of Fault Corrective Action 002659 Exhaust Gas Recirculation Flow/Temperature Contact Servicing Dealer Mismatch Exhaust Gas Recirculation Flow Rate Above Contact Servicing Dealer Normal Exhaust Gas Recirculation Flow Rate Below Contact Servicing Dealer Normal 002790 Turbocharger Compressor Outlet Temperature Contact Servicing Dealer High - Most Severe 002791 Exhaust Gas Recirculation Valve Sensor Voltage...
  • Page 85 Electrical Schematic w/ 2-Button Joystick See serial break informatiom at the bottom of the page. DL7 serial number 20926 and before DL9 serial number 31012 and before DL1155H serial number 41016 and before DL1155L serial number 45504 and before PRINTED IN U.S.A. 913287/BP0808 Courtesy of Crane.Market...
  • Page 86 Electrical Schematic w/ 4-Button Joystick See serial break informatiom at the bottom of the page. DL7 serial number 20926 and before DL9 serial number 31012 and before DL1155H serial number 41016 and before DL1155L serial number 45504 and before 913287/BP0808 PRINTED IN U.S.A.
  • Page 87 Electrical Schematic w/ 2-Button Joystick See serial break informatiom at the bottom of the page. DL7 serial number 20927 and up DL9 serial number 31013 and up DL1155H serial number 41017 and up DL1155L serial number 45505 and up PRINTED IN U.S.A. 913287/BP0808 Courtesy of Crane.Market...
  • Page 88 Electrical Schematic w/ 4-Button Joystick See serial break informatiom at the bottom of the page. DL7 serial number 20927 and up DL9 serial number 31013 and up DL1155H serial number 41017 and up DL1155L serial number 45505 and up 913287/BP0808 PRINTED IN U.S.A.
  • Page 89 Hydraulic Schematic with 2-Button Joystick 3000 psi 3900 psi 3900 psi 3000 psi 2500 psi 3900 psi 2500 psi 2500 psi 300 psi 2500 psi 2500 psi 3 psi 100 psi 3700 psi 3700 psi 3200 psi 3700 psi 3700 psi PRINTED IN U.S.A.
  • Page 90 Hydraulic Schematic with 4-Button Joystick 3000 psi 3900 psi 3900 psi 3000 psi 2500 psi 3900 psi 2500 psi 2500 psi 3900 psi 2500 psi 2500 psi 3 psi 350 psi 3700 psi 3700 psi 3200 psi 100 psi 3700 psi 40 psi 3700 psi 913287/BP0808...
  • Page 91 Load Zone Charts DL7-44 Standard Carriage - Decal 105693 Rotate Carriage - Decal 105694 DL7-44 12-Ft. Truss Boom - Decal 105695 15-Ft. Truss Boom - Decal 105696 PRINTED IN U.S.A. 913287/BP0808 Courtesy of Crane.Market...
  • Page 92 Load Zone Charts DL7-44 1.3-Cu.-Yd. Bucket - Decal 105697 2.0-Cu.-Yd. Bucket - Decal 105698 DL7-44 Winch - Decal 105699 Swing Carriage - Decal 105700 913287/BP0808 PRINTED IN U.S.A. Courtesy of Crane.Market...
  • Page 93 Load Zone Charts DL7-44 PWP - Decal 105701 DL9-44 Standard Carriage - Decal 105702 Rotate Carriage - Decal 105703 PRINTED IN U.S.A. 913287/BP0808 Courtesy of Crane.Market...
  • Page 94 Load Zone Charts DL9-44 12-Ft. Truss Boom - Decal 105704 15-Ft. Truss Boom - Decal 105705 DL9-44 1.3-Cu.-Yd. Bucket - Decal 105706 2.0-Cu.-Yd. Bucket - Decal 105707 913287/BP0808 PRINTED IN U.S.A. Courtesy of Crane.Market...
  • Page 95 Load Zone Charts DL9-44 Winch - Decal 105708 Swing Carriage - Decal 105709 DL9-44 PWP - Decal 105710 PRINTED IN U.S.A. 913287/BP0808 Courtesy of Crane.Market...
  • Page 96 Load Zone Charts DL11-44 Standard Carriage - Decal 105743 Rotate Carriage - Decal 105744 DL11-44 12-Ft. Truss Boom - Decal 105745 15-Ft. Truss Boom - Decal 105746 913287/BP0808 PRINTED IN U.S.A. Courtesy of Crane.Market...
  • Page 97 Load Zone Charts DL11-44 1.3-Cu.-Yd. Bucket - Decal 105747 2.5-Cu.-Yd. Bucket - Decal 105748 DL11-44 Winch - Decal 105749 Swing Carriage - Decal 105750 PRINTED IN U.S.A. 913287/BP0808 Courtesy of Crane.Market...
  • Page 98 Load Zone Charts DL11-44 PWP - Decal 105751 DL11-55 Standard Carriage - Decal 105711 Standard Carriage - Decal 105712 Outriggers Up Outriggers Down 913287/BP0808 PRINTED IN U.S.A. Courtesy of Crane.Market...
  • Page 99 Load Zone Charts DL11-55 Rotate Carriage - Decal 105713 Rotate Carriage - Decal 105714 Outriggers Up Outriggers Down DL11-55 1.3-Cu.-Yd. Bucket - Decal 105715 1.3-Cu.-Yd. Bucket - Decal 105716 Outriggers Up Outriggers Down PRINTED IN U.S.A. 913287/BP0808 Courtesy of Crane.Market...
  • Page 100 Load Zone Charts DL11-55 12-Ft. Truss Boom - Decal 105717 12-Ft. Truss Boom - Decal 105718 Outriggers Up Outriggers Down DL11-55 15-Ft. Truss Boom - Decal 105719 15-Ft. Truss Boom - Decal 105720 Outriggers Up Outriggers Down 913287/BP0808 PRINTED IN U.S.A. Courtesy of Crane.Market...
  • Page 101 Load Zone Charts DL11-55 Winch - Decal 105721 Winch - Decal 105722 Outriggers Up Outriggers Down DL11-55 Swing Carriage - Decal 105723 Swing Carriage - Decal 105724 Outriggers Up Outriggers Down PRINTED IN U.S.A. 913287/BP0808 Courtesy of Crane.Market...
  • Page 102 Load Zone Charts DL11-55 PWP - Decal 105725 PWP - Decal 105726 Outriggers Up Outriggers Down DL11-55 Low Boom Standard Carriage - Decal 210065 Standard Carriage - Decal 210066 Outriggers Up Outriggers Down 913287/BP0808 PRINTED IN U.S.A. Courtesy of Crane.Market...
  • Page 103 Load Zone Charts DL11-55 Low Boom Rotate Carriage - Decal 210067 Rotate Carriage - Decal 210068 Outriggers Up Outriggers Down DL11-55 Low Boom 1.3-Cu.-Yd. Bucket - Decal 210069 1.3-Cu.-Yd. Bucket - Decal 210070 Outriggers Up Outriggers Down PRINTED IN U.S.A. 913287/BP0808 Courtesy of Crane.Market...
  • Page 104 Load Zone Charts DL11-55 Low Boom 12-Ft. Truss Boom - Decal 210071 12-Ft. Truss Boom - Decal 210072 Outriggers Up Outriggers Down DL11-55 Low Boom 15-Ft. Truss Boom - Decal 210073 15-Ft. Truss Boom - Decal 210074 Outriggers Up Outriggers Down 913287/BP0808 PRINTED IN U.S.A.
  • Page 105 Load Zone Charts DL11-55 Low Boom Winch - Decal 210075 Winch - Decal 210076 Outriggers Up Outriggers Down DL11-55 Low Boom Swing Carriage - Decal 210077 Swing Carriage - Decal 210078 Outriggers Up Outriggers Down PRINTED IN U.S.A. 913287/BP0808 Courtesy of Crane.Market...
  • Page 106 Load Zone Charts DL11-55 Low Boom PWP - Decal 210079 PWP - Decal 210080 Outriggers Up Outriggers Down DL12-40 Standard Carriage - Decal L71093 Rotate Carriage - Decal 103168 Chart based on a Chart based on a 24” load center per 24”...
  • Page 107 Load Zone Charts DL12-40 12-Ft. Truss Boom - Decal L71149 15-Ft. Truss Boom - Decal L71150 DL12-40 1.3-Cu.-Yd. Bucket - Decal L71151 2.5-Cu.-Yd. Bucket - Decal L71152 PRINTED IN U.S.A. 913287/BP0808 Courtesy of Crane.Market...
  • Page 108 Load Zone Charts DL12-40 Winch - Decal L71153 Swing Carriage - Decal L71154 Chart based on a 24” load center per ANSI/ITSDF B56.6 DL12-40 PWP - Decal L71736 913287/BP0808 PRINTED IN U.S.A. Courtesy of Crane.Market...
  • Page 109 Torque Specifications Use these torque values when tightening hardware (excluding: locknuts and self-tapping, thread-forming and metal screws) unless otherwise specified. Grade 5 Grade 8 Grade 2 Unified National Thread Lubed Lubed Lubed 8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 7/16-14...
  • Page 110 Index Access to Components Chart ..... 51 Capacities - See Chapter 2 Accessories ........31 Carriage Lifting Applications Adjustments Load Capacity and Reach .
  • Page 111 Engine Shutdown Protection Engine Coolant Temperature ....34 Light Switch ........25 Engine Oil Pressure .
  • Page 112 Radiator Tables Checking coolant ......53 Lubricants ........47 Cleaning .
  • Page 113 Start Date or 2000 hours, whichever comes first; and Main Frame Structure: Ten (10) years (120 months) from Warranty Start Date. GEHL WARRANTY SERVICE INCLUDES: Genuine Gehl parts and labor costs required to repair or replace equipment at the selling dealer's business location. GEHL MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY KIND,...
  • Page 114 If you have any questions on proper operation, adjustment or maintenance of this machine, contact your dealer or the service department of Gehl Company before start- ing or continuing operation.

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