Related Manuals for HUR PREMIUM 5 Series
Summary of Contents for HUR PREMIUM 5 Series
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Page 1: Hur Installation And Maintenance
1/17 HUR INSTALLATION AND MAINTENANCE Ab HUR Oy Patamäentie 4 67100 Kokkola, Finland Tel. +358 - (0)6 – 832 5500 www.hur.fi... -
Page 2: Table Of Contents
4 LAYOUT ................................6 5 INSTALLATION ..............................7 5.1 INSTALLING COMPRESSOR ........................7 5.2 INSTALLING AND USING HUR PNEUMATIC CONTROL UNIT ..............8 5.2.1 INSTALLING CONTROL UNIT ......................8 5.2.2 USING CONTROL UNIT ........................9 5.3 INSTALLING MAIN PRESSURE CIRCUIT ...................... 9 5.4 INSTALLATION CHANNELS AND TUBES .................... -
Page 3: Hur Products
1/17 1 HUR PRODUCTS 1. PREMIUM LINE HUR´s most developed range, offering many features that enhance safety and facilitate rehabilitation, for example, range limiters, additional supports and specially designed equipment for wheelchair users. Model numbers 5xxx, 9xxx 2. ACTIVE LINE Single and dual function models with pneumatic resistance and minimal adjustment points. -
Page 4: Required Tools
For installation, service and repair of HUR products some basic tools and accessories are required. Service technician should always have these items when visiting HUR customers. Tools listed here should fit in all small size tool bags or carrying cases. The list includes only the most important tools. Additional items might be necessary, depending on application. -
Page 5: Receiving Hur Delivery
1/17 3 RECEIVING HUR DELIVERY All the packages leave HUR factory in perfect shape. When receiving your HUR delivery, first thing is to visually check the packages for any damages. Transportation damages should be documented and reported to sender and company responsible for transportation before signing the delivery documents. -
Page 6: Layout
Therefore planning the layout is very important. Even if you have a pre-designed layout you don’t have to use it as the law. Don’t assume that the first layout that you make is the best one. Think about options. Luckily, moving HUR machines around is easy You can use following list as a guideline: 1. -
Page 7: Installation
5.1 INSTALLING COMPRESSOR Always read compressor user manual before starting the installation. If you notice any differences on compressor related issues between the compressor user manual and HUR service manual, use information written in compressor manufacturer’s manual. Removing compressor from package: 1. -
Page 8: Installing And Using Hur Pneumatic Control Unit
5.2 INSTALLING AND USING HUR PNEUMATIC CONTROL UNIT Compressors without automatic drain system are delivered with HUR Pneumatic Control Unit that includes a circuit shutoff valve, an additional water separator and a drain bottle. 5.2.1 INSTALLING CONTROL UNIT It is recommended that distance from compressor output to control unit input is at least 1 meter. Control unit should also be assembled, if possible, so that input of the control unit is located higher than output of the compressor. -
Page 9: Using Control Unit
version 1/17 5.2.2 USING CONTROL UNIT Circuit shutoff valve Red switch operates as a shutoff valve that is used to drain the main pressure circuit and close the air supply from compressor to main pressure circuit. This eliminates the possibility of compressor overheating due disconnected tube (for cleaning etc.). - Page 10 When routing over floor, machine connections can be done underneath. In this case, it is very important to check the clearance to moving parts underneath the machine. Make sure that all the cuts made for pneumatic tubing are straight. Use only special tube cutters developed for the work (see `Required tools´...
- Page 11 version 1/17 When there are more than 4 machines connected to pressure circuit, it´s recommended either route the pressure line after last machine straight back to main line after compressor, or “double tube” the line back to compressor. (Picture B) This ensures adequate response to pressure adjustment for each machine. Picture A Picture B...
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Page 12: Installation Channels And Tubes
5.4 INSTALLATION CHANNELS AND TUBES When installing on floor level, certain channels (trunking) can be used to cover all the tubing and wiring. Trunking itself, besides planning it, has significant effect on appearance, functionality, accessibility and customer satisfaction. Make sure you (are able to) purchase suitable channels, parts and accessories for the installation. -
Page 13: Flooring For Tubes And Wires
5.5 FLOORING FOR TUBES AND WIRES HUR machines usually weigh less than 100 kg, so capacity of the flooring is not a problem. Pressure and electric connections can be integrated in the flooring material (as shown below). Pictures 5 and 6 show the pressure and electrics hidden under the floor. - Page 14 Surface for the machines is easy to install even on existing floor. With suitable under material, the channels for tubing and wires can be built underneath (picture 7). Inlets are then made, before installing the laminate and the tube and wires are placed ready for the machine (picture 8). After this, the channel for tubing and wires is attached in front of baseboard (picture 9) and the connections made ready.
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Page 15: Completing The Installation
Test all the adjustments like pressure and range limiters for proper and smooth operation. NOTE! If a Pre-1995 HUR machine is connected to circuit, the output pressure must be limited to 8 bar. Old type valves are rated for lower maximum pressure and immediate failure will result if pressure is not limited. -
Page 16: Maintenance And Troubleshooting
Proper service and maintenance is important for keeping any product in use for long and trouble-free time. For HUR-machines the list of maintenance and service procedures is reasonable and actually very short compared to many of the more complicated units in the market. -
Page 17: Disconnecting Machine From Pressure Circuit
(See compressor manual) 2. Remove pressure from pneumatic system. Easiest way to do this is to use Shutoff valve on HUR Pneumatic Control Unit. If that is not available, press and hold + and – valve buttons simultaneously. -
Page 18: Lubricating Piston Rods
If rollers need to be adjusted or replaced: 1. Remove roller end plug carefully 2. Remove roller bolt and washer 3. Remove roller assembly NOTE! Cover upholsteries before removing roller 4. Remove conical washer 5. Wipe roller axle and roller end cap contact surfaces clean 6. -
Page 19: Checking For Leakage
version 1/17 Wipe the piston rod using a soft dry cloth to clean away any dust accumulated. Apply Vaseline to the piston rod using fingertips. NOTE! Use white Vaseline that has no chemicals. (Festo LUB-AL2 for low friction cylinders recommended) Contract and extend the piston rod a few times by moving the outer lever arm back and forth. - Page 20 Testing for leakage: 1. Set machine pressure to 50-70% of maximum level a. Adjust the pressure higher than your test pressure and set the correct pressure using minus valve 2. No visible pressure losses should occur in 5 minutes a. Do not use the machine that is on a pressure test Dual Function units should be tested for both exercise directions.
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Page 21: Adjusting Inner Lever Arms
version 1/17 6.6 ADJUSTING INNER LEVER ARMS The inner lever is designed to absorb any overload (or misuse) of the units. In case that the machine is misused the inner lever may adjust out of place preventing, for example, cylinder damage. The basics of adjusting inner lever arm are the same in every machine: 1. -
Page 22: Touch Screen Maintenance
6.7 TOUCH SCREEN MAINTENANCE These guidelines for maintaining and cleaning Afolux LX series comply with the AFL-LX series user manual rev. 1.1 Except for the LCD panel, never spray liquids directly onto any other components. To clean the LCD panel, gently wipe it with a piece of soft dry cloth or a slightly moistened cloth. -
Page 23: Fcm (Smartcard) Troubleshooting
False machine settings on Executive Check Executive Module Round ‘grey screen with cursor’ and ‘black Module or incorrect positioning of Switches. screen’ after splash screen (HUR logo). Round switches → machine model unknown. Wrong Flash memory XML-file version. Update computer or Change Flash. - Page 24 QUICK FIX: Disconnect failed Rep counter from Executive Module. Display problems SYMPTOM CAUSE Strange symbols on display or Executive Module and FCM software Update FCM software. This will missing machine name. versions are not compatible. update EM software also. Black screen. Touch screen is Faulty display.
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Page 25: Fcm2 (Smarttouch) Troubleshooting
version 1/17 6.9 FCM2 (SmartTouch) TROUBLESHOOTING Software Symptom Cause Action Software freezes or appears frozen. Slow or unreliable network Check network cabling and quality. connection. Ensure that the connection to the server is working. USB connection to EAEM drops Check the USB-cable and frequently. - Page 26 Hardware Symptom Cause Action RFID Reader doesn’t work. Reader is not connected Reconnect the USB cable No reaction when RFID is shown. Faulty card reader unit. Replace card reader. Faulty USB port on panel PC Replace panel PC Machine says “Could not connect to Executive Module is not connected to Check that the Executive Module is EM”...
- Page 27 version 1/17 Current_limit can also be increased while trying to move the actuator. Machine reboots when trying to Short circuit in actuator cables. Check actuator cabling and move the actuator. connectors and replace as needed. Black screen when turning on Display is broken.
- Page 28 Error Codes Code Description 1040 EAEM: EEPROM data is not valid. 1042 EAEM: Invalid command or parameters. 1084 EAEM: Invalid pressure reading. 10xx See EAEM documentation. 2032 EADC: Hardware overcurrent detected. 2033 EADC: Software overcurrent detected. 2034 EADC: Overtemperature/Max working time reached. 2035 EADC: Target not reached when go_to_target was sent.
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Page 29: Fcm Related Notes
version 1/17 6.10 FCM RELATED NOTES FCM system is sensitive for bad connections. Abico-Connection that seems to be OK, might be bad. Always check connections thoroughly to be sure that wire is not loose inside the connector. Service Technician should carry some Abico connectors in tool bag for being able to replace disconnected or bad connections. -
Page 30: Networking
7 NETWORKING The HUR SmartTouch machines need to be connected to the HUR SmartTouch server, whether it is cloud or local. Local HUR SmartTouch installation. Cloud HUR SmartTouch installation. Note! Connect the machines internal network cable to the middle port on the FCM2 touch screen... -
Page 31: Network Troubleshooting
version 1/17 Use the local microserver’s port #1 Use only router’s LAN 1-4 ports. Do not use the WAN port for machines. If more machines need to be connected use switches. 7.1 NETWORK TROUBLESHOOTING All machines are displaying Is the server running? The local server can take time to boot up especially after it has been forced to shutdown. - Page 32 Check that the USB cable from the EM card is connected to the panel PC. Is the red light flashing on the EM card? If not, then check the power connection(s) to the card. Contact HUR Service.
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Page 33: Hur Warranty Terms
Product, component or part. If the defective Product, component or a part of Product will be transported to HUR, by HUR’s will, for repair or replacement, HUR will also bear the cost and the risk of the transportation of the device from the Purchaser to HUR. - Page 34 This limited Warranty is applicable only for the original Purchaser. The rights of Purchaser on the basis of these Warranty Terms cannot be transferred to any third party. The Purchaser shall return a duly filled file, WAF, to HUR in order to activate the Warranty within one (1) month since the date the Product was received.
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