Honeywell V5055 Manual

Honeywell V5055 Manual

Industrial gas valves
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Industrial
Honeywell
Gas
Valves'
4 Inch Valves
1-3 Inch Valves
Gas Flow
Valve
Opening

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Summary of Contents for Honeywell V5055

  • Page 1 Industrial Honeywell Valves’ 4 Inch Valves 1-3 Inch Valves Gas Flow Valve Opening...
  • Page 2 Table of Contents PAGE INTRODUCTION ..... 1 VALVE CURVES ..... 1 .
  • Page 3: Table Of Contents

    V5055D,E Valves are for high pressure applications (see Table 1). CONTENTS Specifications ..........2 Ordering Information ........2 Installation ............. 6 Operation and Checkout ........ 8 Service Information ........9 F. P. • Rev. 11-94 • ©Honeywell Inc. 1994 • Form Number 60-2307—10 60-2307—10...
  • Page 4: Specifications

    1885 Douglas Drive North Minneapolis, Minnesota 55422-4386 (612) 951-1000 In Canada—Honeywell Limited/Honeywell Limitée, 740 Ellesmere Road, Scarborough, Ontario M1P2V9. International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.
  • Page 5 A joint venture of CGA Approvals Inc. and AGA Labora- 2-1/2, 3 in. valve: 11 lb. (5.0 kg). 4 in. valve: 28 lb. (12.7 kg). tories. Fig. 1—Flow curves for V5055 Valves. 6 7 8 9 1 6 7 8 9 1 6 7 8 9 1 100.0...
  • Page 6 V5055D (High 3/4, 1, 1-1/4, 136308AA V9055/V5055A,B,C,E pressure On-Off) 1-1/2 2, 2-1/2, 3 136307AA Fig. 2—Approximate dimensions of the 3/4 through 3 in. V5055 Valves with valve actuator in in. (mm). (171.5) (94.5) 5 (127) (21.4) KNOCKOUT FOR1/2 INCH CONDUIT (4) (32.5)
  • Page 7 Btu/h, convert to cfh by the following formula: V4062/V5055B Btu/h (from burner nameplate) Capacity in cf/h = V9055/V5055B Btu/cu ft (from gas utility) Fig. 3—Approximate dimensions of the 4 in. V5055 Valves with valve actuator in in. (mm). (171.5) (94.5) 5 (127) (21.4) KNOCKOUT...
  • Page 8: Installation

    Use the corrected capacity for a gas valve. with a specific gravity other than 0.64. Installation IMPORTANT: The V5055 Valve is designed to provide CAUTION control of gaseous fuel (natural and LP gas) flow in applications in which there is minimal exposure to 1.
  • Page 9 (included with valve), and 16 bolts (with washers and nuts) malfunction may result from excess pipe in the valve. for mounting a 4 in.-V5055 Valve. Mount a threaded flange and gasket on each end of the valve as shown in Fig. 6. Then screw the pipes into the threaded flanges.
  • Page 10: Operation And Checkout

    Operation and Checkout OPERATION CAUTION A V5055 Industrial Gas Valve is operated by a V4055, V4062, or V9055 Fluid Power Gas Valve Actuator. The valve opens when the actuator is energized, and closes 1. Do not put the system into service until you when power is removed.
  • Page 11: Service Information

    0.001 cfh. TUBING TEST To meet U.S. requirements, leakage must not exceed the PETCOCK 1/4 in. ALUMINUM following values: OR COPPER PILOT TUBING JAR OR GLASS V5055 Allowable Number of WITH WATER Pipe Size Leakage bubbles per (in.) (cc/hr) 10 sec 3/4, 1, 1-1/4, 1-1/2 [12.7]...
  • Page 12 V5055A-E SERVICE INFORMATION For part numbers, refer to Replacement Parts in the Failure to properly position and seat the seals in the Specifications section. Complete instructions for replacing valve body may result in a hazardous gas leak. the bonnet assembly are included with the replacement After the new bonnet assembly is installed, or the bonnet part.
  • Page 13 60-2307—10...
  • Page 14 Home and Building Control Home and Building Control Helping You Control Your World Honeywell Inc. Honeywell Limited—Honeywell Limitée 1985 Douglas Drive North 740 Ellesmere Road Golden Valley, MN 55422 Scarborough, Ontario M1P 2V9 QUALITY IS KEY 60-2307—10 Printed in U.S.A.
  • Page 15 Introduction The following curves relate gas flow through the V5055 Industrial Gas Valve to stem travel. These curves show valve performance under American Gas Association standard conditions: Specific gravity of gas 0.64 Temperature (Fahrenheit) 60.00 116 Cl Inlet pressure (inches water) 2.00 [0.5 kPa1...
  • Page 16 VALVE STEM TRAVEL (OPENING) IN INCHES [mm IN BRACKETS] VALVE STEM TRAVEL (OPENING) IN INCHES [mm IN BRACKETS1...
  • Page 17 VALVE STEM TRAVEL (OPENING) IN INCHES (mm IN BRACKETS] VALVE SiEM TRAVEL (OPENING) IN INCHES [mm IN BRACKETS]...
  • Page 18 ( 2 0 . 3 1 VALVE STEM TRAVEL (OPENING) IN INCHES [mm IN BRACKETS] VALVE STEM TRAVEL (OPENING) IN INCHES [mm IN BRACKETS]...
  • Page 19 4.666 1 2 . 5 1 Iii;1 VALVE SfEM TRAVEL (OPENING) IN INCHES [mm IN BRACKETS1 VALVE STEM TRAVEL (OPENING) IN INCHES [mm IN BRACKFIS1...
  • Page 20 VALVE STEM TRAVEL (OPENING) IN INCHES [mm IN BRACKETS) VALVE StEM TRAVEL (OPENING) IN INCHES [mm IN BRACKETS)
  • Page 21 1200 VALVE STEM TRAVEL (OPENING) IN INCHES [mm IN BRACKETS] ( 1 2 . 7 1 VALVE STEM TRAVEL (OPENING) IN INCHES [mm IN BRACKETS]...
  • Page 22 VALVE STEM TRAVEL (OPENING) IN INCHES [mm IN BRACKETS] VALVE STEM TRAVEL (OPENING) IN INCHES [mm IN BRACKETS]...
  • Page 23 VALVE STEM TRAVEL (OPENING) IN INCHES [mm IN BRACKETS) VALVE STEM TRAVEL (OPENING) IN INCHES (mm IN BRACKETS)
  • Page 24 VALVE STEM TRAVEL (OPENING) IN INCHES [mm IN BRACKETS] VALVE STEM TRAVEL (OPENING) IN INCHES [mm IN BRACKETS)
  • Page 25 VALVE STEM TRAVEL (OPENING) IN INCHES [mm IN BRACKETS] VALVE STEM TRAVEL (OPENING) IN INCHES [mm IN BRACKETS]...
  • Page 26 VALVE STEM TRAVEL (OPENING) IN INCHES [mm IN BRACKETS1 VALVE STEM TRAVEL (OPENING) IN INCHES [mm IN BRACKETS]...
  • Page 27 VALVE STEM TRAVEL (OPENING) IN INCHES [mm IN BRACKETS] Capacity Vs. Pressure Drop (for all V5055 Valves)
  • Page 28 SIZING CHART SIZE PRESSURE DROP 15 [103] SPECIFIC G R A V I T Y 10 [70] CORRECTION 5 r351 OUTLET PRESSURE (PSI [kPa] GAUGE) - 1 . 0 2 0 2 5 1 0 5 1 5 [ 3 51 [ 1 38] [ 7 0] [ 1 72] [ 1 03] - 1 .
  • Page 29 Type 03 Air-O-Motor Pneumatic Actuator and Q524A Linkage. CONTENTS Specifications ..........2 Ordering Information ........2 Installation ............. 5 Adjustments and Checkout ......8 Maintenance ........... 8 F.P. • Rev. 10-94 • ©Honeywell Inc. 1994 • Form Number 60-2102—7 60-2102—7...
  • Page 30: Specifications

    If you have additional questions, need further information, or would like to comment on our products or services, please write or phone: 1. Your local Honeywell Home and Building Control Sales Office (check white pages of phone directory). 2. Home and Building Control Customer Logistics Honeywell Inc.,...
  • Page 31 V51E SPECIFICATIONS Fig. 2—V51E Assembly dimensions in in. [mm]. V51E DIMENSIONS VALVE SIZE (in.) 1 1/2 2 21/32 67.5 1 9/16 39.7 4 1/4 108.0 3 1/32 77.0 3 5/32 80.2 1 13/16 46.0 4 1/4 108.0 3 17/32 89.7 2 1/2 3 27/32 97.6...
  • Page 32 V51E SPECIFICATIONS Fig. 3—Pressure drop versus capacity. Maximum opening angles shown are used as trial settings when adjusting valves for high fire. 1000 10000 100000 6 7 8 9 1 6 7 8 9 1 6 7 8 9 1 40°...
  • Page 33: Installation

    V51E INSTALLATION Installation WHEN INSTALLING THIS PRODUCT… Fig. 4—Typical combination of V51E, Modutrol 1. Read these instructions carefully. Failure to follow Motor, and Q100A Linkage Assembly. them could damage the product or cause a hazardous condition. 2. Check the ratings given in the instructions and on the product to make sure the product is suitable for your application.
  • Page 34 V51E INSTALLATION provided by the burner manufacturer or installer. Install the 5. Insert the drive pin into the other end of the link and motor and linkage on the valve as follows: place a washer on the drive pin. Insert the drive pin into the 1.
  • Page 35 V51E INSTALLATION 5. Use the four large cap screws supplied with the link- Fig. 8—Recommended arrangement for age assembly to secure the motor to the adapter plate. normally closed operation. 6. Add the ball joint assembly and push rod as shown in Fig.
  • Page 36: Adjustments And Checkout

    See applicable motor instructions. in the field. Home and Building Control Home and Building Control Helping You Control Your World Honeywell Inc. Honeywell Limited—Honeywell Limitée 1985 Douglas Drive North 740 Ellesmere Road Golden Valley, MN 55422 Scarborough, Ontario M1P 2V9 QUALITY IS KEY Printed in U.S.A.
  • Page 37 4. Make sure O-ring sealing surfaces are clean. 5. Apply moderate amount of good quality pipe dope, resistant to the action of liquid propane (LP) gas only on the pipe threads. ® U.S. Registered Trademark 66-1099 Copyright © 1999 Honeywell Inc. • All Rights Reserved...
  • Page 38 INTEGRATED VALVE TRAIN Connecting Normally Open Vent Valve Adapter Between Two Valves (Fig. 4) GREASE PACKET 1. Using the grease packet provided (or equivalent, general purpose, lithium grease), grease the O-ring of the first valve. Make sure the grease is applied evenly around the entire O-ring.
  • Page 39 INTEGRATED VALVE TRAIN IMPORTANT Completing the Assembly (Fig. 7): Point the top two bolts upstream and the third bolt 1. Assemble the upstream and downstream pipes to the downstream when connecting two valves in series. valve train. 2. Apply a parallel jaw wrench only to the pipe adapter flat Connecting a C6097 Pressure Switch to a next to the pipe being inserted (Fig.
  • Page 40 INTEGRATED VALVE TRAIN Home and Building Control Home and Building Control Honeywell Inc. Honeywell Limited-Honeywell Limitée Honeywell Plaza 155 Gordon Baker Road P.O. Box 524 North York, Ontario Minneapolis MN 55408-0524 M2H 3N7 Printed in U.S.A. on recycled paper containing at least 10% 66-1099 G.

This manual is also suitable for:

V4055aV4055bV4055dV4055eV4055c

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