Table of Contents
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Summary of Contents for Afag PDZ-128
- Page 1 Gantry axis PDZ-128 / PDZ-160 / PDZ-200 - Declaration of Incorporation - Module Information - Montage Instructions - Maintenance Instructions "Translation" of the Original Montage Instructions © Copyright by Afag Automation AG...
- Page 2 Version of this documentation: PDZ Gantry axis PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018 Symbols: Assembly and initial start-up must be carried out by qualified personnel only and according to these Montage Instructions.
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Page 3: Table Of Contents
2.1.8 Redesign for the gear annex side ..............12 2.1.9 Go forward with gear redesign and motor ............ 13 2.2.0 Mounting third-party gears ................15 2.2.1 Preferred combinations to PDZ-128 ............. 16 2.2.2 Preferred combinations to PDZ-160 ............. 17 2.2.3 Preferred combinations to PDZ-200 ............. 18 2.2.4 Installation of the gantry axis in a system ............. - Page 4 3.2.0 Slide unit load factors PDZ-128 ..............35 3.2.1 Dimensions PDZ-160 ................... 36 3.2.2 Technical data PDZ-160 ................37 3.2.3 Slid unit load factors PDZ-160 ..............38 3.2.4 Dimensions PDZ-200 ................... 39 3.2.5 Technical data PDZ-200 ................40 3.2.6 Slide unit load factors PDZ-200 ..............41 3.2.7 Commissioning of the gantry axis ..............
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Page 5: Ec Declaration For Incorporation (Document Original)
EC directive: 2006/42 /EC Norme: EN ISO 12100:2010 Agent: For the compilation of the technically relevant documents: Niklaus Röthlisberger, Productmanager Afag Automation AG, CH-4950 Huttwil Place, Date: 03.07.2018 Siegfried Egli Niklaus Röthlisberger Managing Director Productmanager HT... -
Page 6: Module Information
The module is transported in the transport packing of Afag Automation AG. If packing of Afag Automation AG is not used, the axis must be packed in impact- resistant and dust-proof packaging. The axis should be stored dry in the transport packaging. -
Page 7: Overview For Gantry Module Pdz
2.1.1 Overview for gantry module PDZ Slide Mounting flange Planetary gear Angular gear Motor The Motor – and Gear annex is possible in the positions A / B / C / D. PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 8: Overview For Motor And Gear
2.1.2 Overview for motor and gear PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 9: Regulation For The Connection Gantry Axis
In order to avoid tensions, ensure that the bolting surface shows an evenness of at least 0.15 mm. NOTE Lateral groove may be used to attach the axles only in connection with the connection set (clamps)! see the accessories under Pt. 4.1.8 or in the catalog! PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 10: Assembly Possibility In Annex Slide
Centering bushings (H7) Ø7 mm Ø9 mm Ø12 mm Use the centering bushings included in the scope of supply for positioning and insert these sleeves in the diagonally opposite bore holes of the mounting grid. PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 11: Tightening Torques For Screw
Safety instructions Modifications on the PDZ gantry axis that are not described in these Montage Instructions or have not been approved in writing by Afag Automation AG are not permitted. In case of improper changes or assembly, installation, operation and maintenance or repairs Afag rejects all liability. -
Page 12: Redesign For The Gear Annex Side
NOTE A stable substructure is required for the installation of the PDZ gantry axes in a system; all bolts must be tightened according to the specified tightening torques. PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 13: Go Forward With Gear Redesign And Motor
12. Connect the motor and encoder plug. 13. The voltages and currents applied can cause personal injuries and damage to property (reference the axis again). PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... - Page 14 (4) Distance shell Adapter (3) Instep sentence Bolt for the gear Order at 1-6 mounting tighten. Tightening torques for screw (Class 12.9) 5.6 Nm 11.2 Nm 19.3 Nm 46.9 Nm PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018...
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Page 15: Mounting Third-Party Gears
2.2.0 Mounting third-party gears Gear from other suppliers than Afag can also be attached to the axis. The procedure for changing the gearbox and mounting the motor must always be the same as described in section 2.1.9. The following conditions must be met: ... -
Page 16: Preferred Combinations To Pdz-128
2.2.1 Preferred combinations to PDZ-128 PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 17: Preferred Combinations To Pdz-160
2.2.2 Preferred combinations to PDZ-160 PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 18: Preferred Combinations To Pdz-200
2.2.3 Preferred combinations to PDZ-200 PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 19: Installation Of The Gantry Axis In A System
All attachment modules must withstand the occurring forces (accelerations). Gripper fingers are attached by the customer; these must be designed accordingly for the application case so that the gripping workpieces do not fly away during operation and endanger persons. PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... - Page 20 Annexe module CAUTION The system must have a safety fence for the Installation of the gantry axis so that persons are not endangered during operation. PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018...
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Page 21: Motor Connection
Thermal switch Thermal switch Pin connections Reference or Emergency-Stop Switch Pin Signal 5 ... 24 V DC Signal, PNP NOTE We recommend the use of the Afag standard cables which are shown in the accessories. PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 22: Technical Connection Data Servo Motor
If the above values cannot be complied with in the case of use of a third party motor by the customer, consultation with the manufacturer, Afag AG, is required! Motors plugs can be rotated 180° Screws solve Turn the plug Tighten the screws PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 23: Programming Of The Gantry Axis
The programming is different, depending on the controller used. Observe the respective manuals of the controller provider. If the Afag SE-Power control system is used, please observe the Montage Instructions which are supplied together with the control system. You can also download this Montage Instructions from the Afag website: www.afag.com... -
Page 24: Noise Emission
If a gantry axis is installed in an assembly system, the system must be provided with a safety fence as acceleration values up to 3g can occur when the gantry axis is in full Installation. Persons could thus be injured by parts flying away. PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 25: Se-Power Control And Technical Data
2.3.2 SE-Power control and technical data PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 26: Montage Instructions
EC directive: 2006/42/EC Standard: EN ISO 12100:2010 (German version) Agent: For the compilation of the technically relevant documents: Niklaus Röthlisberger, Products Manager Afag Automation AG, CH-4950 Huttwil PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 27: General Description
Modifications to the gantry axis that are not described in this Montage Instructions or have not been approved in writing by the company Afag Automation AG are not permitted. In the case of improper changes, assembly, installation, operation, maintenance or repairs, Afag Automation AG accepts no liability. -
Page 28: Included In The Delivery
The scope of delivery consists of the gantry axis without drive system and an Montage Instructions. Accessories for the gantry axis The accessories for the gantry axes can be found in the technical product catalogue of the company Afag Automation AG and on the World Wide Web at: www.afag.com These are: Pos. Description... -
Page 29: Warranty
Wear parts (e.g. shock absorbers) are not covered by the warranty. * The warranty covers the replacement or repair of defective Afag parts. No further claims will be accepted. The warranty will be voided in event of the following: ... -
Page 30: Module Description And Construction
(10). The reference switch is an inductive sensor which recognises the zero position of the carriage during the reference run. PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 31: Module Description
A reference sensor should be approached for control of the gantry axis. The reference sensor is factory-mounted for the delivery test (see figure). The customer can change the mounting place of the reference sensor at any time. PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... - Page 32 Order No. 50318206 can be recorded. Spacer sheet NOTE Due to the tolerances of the profile and the slide the initiator used may not trigger correctly. In such a case the spacer sheet can be mounted or removed. PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018...
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Page 33: Dimensions Pdz-128
3.1.8 Dimensions PDZ-128 PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 34: Technical Data Pdz-128
3.1.9 Technical data PDZ-128 175 mm/U PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 35: Slide Unit Load Factors Pdz-128
3.2.0 Slide unit load factors PDZ-128 NOTE These are guidelines and may change dramatically depending on the application! Require interpretation by the manufacturer. PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 36: Dimensions Pdz-160
3.2.1 Dimensions PDZ-160 PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 37: Technical Data Pdz-160
3.2.2 Technical data PDZ-160 PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 38: Slid Unit Load Factors Pdz-160
3.2.3 Slid unit load factors PDZ-160 NOTE These are guidelines and may change dramatically depending on the application! Require interpretation by the manufacturer. PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 39: Dimensions Pdz-200
3.2.4 Dimensions PDZ-200 PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 40: Technical Data Pdz-200
3.2.5 Technical data PDZ-200 PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 41: Slide Unit Load Factors Pdz-200
3.2.6 Slide unit load factors PDZ-200 NOTE These are guidelines and may change dramatically depending on the application! Require interpretation by the manufacturer. PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 42: Commissioning Of The Gantry Axis
Electric shock NOTE Unauthorised persons must be prevented from carrying out work on the controller and in the switch cabinet. Persons could suffer an electric shock; the system constructor is responsible for this. PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 43: Programming
The programming is different, depending on the controller used. Observe the respective manuals of the controller provider. If the Afag SE-Power control system is used, please observe the montage Instructions which are supplied together with the control system. You can also download this Montage Instructions from the Afag website: www.afag.com... -
Page 44: Maintenance Instructions
Every 2000 km or every 6 months (2-3 bumps at each grease fitting) Fat recommended Blasolube 301 NOTE Lubricants with additives such as e.g. MoS2, graphite or PTFE must not be used for the servicing of the linear modules. PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 45: Further Maintenance
Lubrication on both sides of the carriage Recommended grease types: Blasolube 301 In order to distribute the lubricant evenly, 2 – 3 strokes should be executed at low speed after greasing is completed. PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 46: Toothed Belt Spare Part
The toothed belts are declared as wear parts. 4.1.4 Replacement toothed belt: Advise the company Afag Automation AG of the axis type and the maximum axis stroke for the order. The belts are then cut to this axis type at Afag. Achsen- Riementyp... - Page 47 7. Note: The new toothed belt must be installed centrally in the tension/clamping plate. 8. Fasten tension/clamping plates (2) in the carriage (3). 9. Draw toothed belt together with tension elements into the profile and bolt down firmly. PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018...
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Page 48: Toothed Belt Tension
5. Workshop recommendation: Tighten belt until it audibly begins to vibrate; tension after a short running-in period (please contact Afag Automation AG with precise axis designation for detail information about corresponding vibration frequency and number of screw turns). Tension screw for toothed belt (on both sides) -
Page 49: Faults During Operation
Wrong connection of Check pin assignment and move drive correct, if necessary Carry out functional test according to chapter "Start- up" Motor connection Check motor cable interrupted Drive defective Have the drive replaced by Afag AG PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... - Page 50 Appreciable play in the Have guide replaced by linear guides Afag AG Ball bearing of the primary Have ball bearings replaced shaft or deflection pulleys by Afag AG defective Gear defective Replace gear PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018...
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Page 51: Dismantling And Repair For The Gantry Axis
The client determines whether this is still under warranty, the module falls. If so, it sends the module to the company Afag Automation AG for repair. When modules themselves can be repaired? After expiration of the official warranty many wear parts (timing belt) can be replaced by the customer himself. -
Page 52: Accessories For The Gantry Axis
Limitation de course PDZ-128 50281046 Limitation de course PDZ-160 50281047 Limitation de course PDZ-200 50281048 The angle plates for the gantry axis mounting can be found in the Handling Catalogue 2014 or in WEB: www.afag.com PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 53: Gantry Axis Superstructure
High speeds with large loads occur for this application case; therefore the necessary precautions must be taken with a safety fence (protective device). The system constructor is responsible for this! The company Afag Automation AG accepts no responsibility for this! 6.1.0 Assembly process for Load transmission unit... -
Page 54: Accesories For Synchronous Drive
This gives them the right solution designed specifically for their needs. Gantry axis with double slide on demand! Slide Example CAUTION If at gantry axis is used with a double-slide connections plates may be used there only to a carriage centering bushings! Connection plates for PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 55: Stroke Limitation
After driving from the axis slides are on the stroke limitation, the stroke limit check for damage and replaced if damaged. This ensures that the stroke limitation still operating properly. 6.1.4 Cover sensor nut (see technical catalog (Chapter 7) PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... -
Page 56: Disposal
7.0.0 Disposal NOTE PDZ gantry axis which are of no further use should not be disposed of as a complete unit but dismantled into individual parts according to the type of material and recycled. PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018... - Page 57 PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018...
- Page 58 Afag Automation AG Fiechtenstrasse 32 CH - 4950 Huttwil Switzerland Tel.: +41 62 959 86 86 Fax.: +41 62 959 87 87 e-mail: sales@afag.com website: www.afag.com PDZ-128-160-200 OI-vers. 3.2 gb. 03.07.2018...
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