MAYSER SP Installation Instructions Manual

Sensor profiles sp for diy installation without tools

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Sensor profiles SP for DIY installa-
tion without tools
EN | Installation instructions
Original instructions
Innovative by tradition.
Mayser GmbH & Co. KG
Örlinger Straße 1–3
89073 Ulm
GERMANY
Phone: +49 731 2061-0
Fax: +49 731 2061-222
E-mail: info.ulm@mayser.com
Internet: www.mayser.com

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Summary of Contents for MAYSER SP

  • Page 1 Innovative by tradition. Sensor profiles SP for DIY installa- tion without tools EN | Installation instructions Mayser GmbH & Co. KG Örlinger Straße 1–3 89073 Ulm GERMANY Phone: +49 731 2061-0 Fax: +49 731 2061-222 E-mail: info.ulm@mayser.com Original instructions Internet: www.mayser.com...
  • Page 2 Offenders will be held liable for the payment of damages. All rights re- served in the event of the grant of a patent, utility model or design. © Mayser Ulm 2021 Seite 2/24 Installation instructions Sensor profiles SP for DIY installation without tools 280121 v1.00-RiA...
  • Page 3: Table Of Contents

    Decommissioning ................................21 Recommissioning ................................21 Maintenance and cleaning ..............................22 Maintenance ..................................22 Cleaning ....................................22 Troubleshooting and remedies ............................23 Replacement parts ................................23 Disposal ....................................24 Technical data ..................................24 280121 v1.00-RiA Installation instructions Sensor profiles SP for DIY installation without tools Seite 3/24...
  • Page 4: About This Manual

    About this manual About this manual This manual is an integral part of the product. Mayser will assume no liability and provide no guarantee whatsoever for damages and consequential damages resulting from failure to comply with the manual. Validity This manual is valid only for the product specified on the title page.
  • Page 5: Safety

    Ä Avoid kinks in cables Avoid extreme cable kinking. Ä Observe minimum bend radius thresholds Never exceed the lower minimum bending radius thresholds specified in the Technical Data. 280121 v1.00-RiA Installation instructions Sensor profiles SP for DIY installation without tools Seite 5/24...
  • Page 6: Residual Dangers

    60 mm 20 mm 10 mm 20 mm 10 mm Always protect the closing edge with a single sensor. Ä Do not assemble sensors across corners. Ä Seite 6/24 Installation instructions Sensor profiles SP for DIY installation without tools 280121 v1.00-RiA...
  • Page 7: Parts Supplied

    Store cardboard tube packaging horizontally. Ä Comply with the storage temperature specified in the technical data. Ä Store assembled sensors either flat or rolled. Never folded. Ä 280121 v1.00-RiA Installation instructions Sensor profiles SP for DIY installation without tools Seite 7/24...
  • Page 8: Installation

    If the sensor profile is pre-assembled in the shop, there are two additional assembly steps. They are necessary to ensure safe transport of the sensor. To facilitate handling during mounting of pre-assembled sensors, Mayser recom- mends using the Type M aluminium profile.
  • Page 9: Preparing The Installation

    • putting on the end caps and • final testing. The end product is an SP sensor profile with degree of protection IP67. Cutting to length without end caps 1. Measure out the required length of the contact profile (CP) and mark the cutting point.
  • Page 10: Insertion

    Set value of sensor profile actuated: each SP < 400 Ohm Right: False: In the case of severe deviations in the values, please consult the chapter Trouble- shooting and remedies. Seite 10/24 Installation instructions Sensor profiles SP for DIY installation without tools 280121 v1.00-RiA...
  • Page 11: Attachment

    Alternatively, the aluminium profile may be fastened by means of rivets. For sensors with cable exit O or O Guide the cables through the prepared cable bushings before the sensor profile Ä is fixed. 280121 v1.00-RiA Installation instructions Sensor profiles SP for DIY installation without tools Seite 11/24...
  • Page 12: Clipping In And Fixing: Middle Snap-In Foot

    Finished! Now the sensor profile is functional. This profile can also be fixed with end caps (see Chapter Attach end caps: Middle snap-in foot). Seite 12/24 Installation instructions Sensor profiles SP for DIY installation without tools 280121 v1.00-RiA...
  • Page 13: Clipping In And Fixing: External Clip Bars

    2. Then clip the other snap-in seg- ment in bit by bit. In this case, fixing is achieved only with end caps (see Chapter Attach end caps: External clip bars). 280121 v1.00-RiA Installation instructions Sensor profiles SP for DIY installation without tools Seite 13/24...
  • Page 14: Clipping In And Fixing: Middle T Foot

    In this case, fixing is achieved only with contact profile with the counter- end caps (see Chapter Attach end caps: sunk screws (1005786). Middle T foot). Finished! Now the sensor profile is functional. Seite 14/24 Installation instructions Sensor profiles SP for DIY installation without tools 280121 v1.00-RiA...
  • Page 15: Attach End Caps: Middle Snap-In Foot

    7. Screw on the end cap with the self-cut- ting screw on the fixing stopper. 8. Close the other end of the sensor profile in the same way with a second end cap. 280121 v1.00-RiA Installation instructions Sensor profiles SP for DIY installation without tools Seite 15/24...
  • Page 16: Attach End Caps: External Clip Bars

    To fasten the sensor profile on the aluminium profile, the end caps are missing on the ends. For sensor profiles with lip (SP 37L-2 and SP 57L-2) a 10 mm notch (full length of cut) must be cut with notching pliers into the end caps for holding the lip. For sensor pro- without files lip steps 1 and 2 do not apply.
  • Page 17 6. Screw down the end caps with the two flat head self-tapping screws AEM 5×20. 7. Close the other end of the sensor profile in the same way with a second end cap. 280121 v1.00-RiA Installation instructions Sensor profiles SP for DIY installation without tools Seite 17/24...
  • Page 18: Attach End Caps: Middle T Foot

    4. Fix the end cap to the contact profile with the pine tree clip(s). 5. Close the other end of the sensor profile in the same way with a second end cap. Seite 18/24 Installation instructions Sensor profiles SP for DIY installation without tools 280121 v1.00-RiA...
  • Page 19: Laying Cables

    Cables can be damaged from incorrect installation. Take measures to prevent cables from being kinked or crushed. Ä Ensure that cables are installed without tension. Ä 280121 v1.00-RiA Installation instructions Sensor profiles SP for DIY installation without tools Seite 19/24...
  • Page 20 Control unit Resistor for functional monitoring of the system Colour coding Black Sensor /W and /BK: 2-wire technology Sensor /BK: 2-wire-technology Sensor /BK: 4-wire-technology Seite 20/24 Installation instructions Sensor profiles SP for DIY installation without tools 280121 v1.00-RiA...
  • Page 21: Marking

    Decommissioning is described in the operating manual for the control unit. Recommissioning The sensors can be re-commissioned in combination with a suitable control unit. Re-commissioning is described in the operating manual for the control unit. 280121 v1.00-RiA Installation instructions Sensor profiles SP for DIY installation without tools Seite 21/24...
  • Page 22: Maintenance And Cleaning

    Conduct a visual inspection of the sensor to ensure it is properly mounted. Ä Cleaning Clean dirty sensors with a mild cleaning product. Ä After cleaning, wipe dry to remove any remaining moisture. Ä Seite 22/24 Installation instructions Sensor profiles SP for DIY installation without tools 280121 v1.00-RiA...
  • Page 23: Troubleshooting And Remedies

    A type plate stating the sensor type is affixed to the bottom of the aluminium profile at the cable exit. Replacement parts CAUTION Overall safety endangered If the sensor is not replaced with original Mayser parts, operation of the protec- tive device may be impaired. Only use original parts from Mayser. Ä...
  • Page 24: Disposal

    (see Technical data in pro- SP 57L-4 0.62 / 1.03 kg/m (C 35) duct information). SP 67-2 0.49 / 0.79 kg/m (C 30) SP 87-2 0.64 / 1.06 kg/m (C 36) Seite 24/24 Installation instructions Sensor profiles SP for DIY installation without tools 280121 v1.00-RiA...

Table of Contents