Related Manuals for All Power Labs PowerPallet
Summary of Contents for All Power Labs PowerPallet
- Page 1 PowerPallet Setup and Maintenance Updated: 09/15/2012 ALL Power Labs, Inc Berkeley, CA sales@allpowerlabs.org support@allpowerlabs.org...
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Page 2: Table Of Contents
Table of Contents I. A Letter from ALL Power Labs II. Recommended Tools III. Setting up the PowerPallet A. Fresh out of the Box- Final Assembly a. Attaching Compnens b. Wiring On-board System Components c. Wiring the Generator B. Facilities a. -
Page 3: A Letter From All Power Labs
I. A Letter from ALL Power Labs Dear Customer, Thank you for your support! Your PowerPallet is a stand-alone, fully integrated power station including the GEK Gasifier, engine, and generator for power generation from biomass. The maintenance schedule for the PowerPallet system we recommend is on a more conservative schedule. -
Page 4: Recommended Tools
1/2 sifting screen (filter media) • 1/2'' and 1'' sifting screen for feedstock (if needed) • large bottle brush • pallet jack or forklift • shop rag • isopropyl alcohol • soapy water • ALL Power Labs, Inc Berkeley, CA sales@allpowerlabs.org support@allpowerlabs.org... -
Page 5: Setting Up The Powerpallet
III. Setting-up the PowerPallet A. Fresh out of the Box- Final Assembly We pressure test and run each PowerPallet before shipping to make sure it meets quality standards. After testing the system is prepared for shipping. Before starting your new PowerPallet, minor assembly and system preparation is needed. -
Page 6: Wiring The Generator
Match the number of dots on the connectors when connecting the mate. Battery Unfortunately we are not able to ship a battery with the PowerPallet. Obtain any size12V DC car battery and connect it to the positive (red) and negative (black) leads provided on the PowerPallet. -
Page 7: Facilities
Feedstock Handling and Hopper Fill Options The hopper that is sent with the PowerPallet and the GEK Kits is optimized for shipping a compact system to locations all around the world. The feedstock hopper barrel is to be filled from the top. -
Page 8: Preparing The Powerpallet System
Engine Add coolant and oil to the engine according to the engine manufacturers specifications outlined in the Engine Manuals included in the documentation for the PowerPallet. b. Pressure Testing Pressure testing should always be done to ensure that no air will leak into the system during operation, or that CO can not leak out of the system when shut down. -
Page 9: Safety And Safety Features
Do not operate the GEK Gasifier Kit or PowerPallet with an empty hopper or gas filter. If the reactor becomes empty of feedstock, the air allowed into the gasifier will no longer be consumed in combustion. -
Page 10: Environmental Precautions
Any tar that is produced can be disposed of responsibly with waste oil. The spent filter media is to be dried and added back into the feedstock at no more than 10%. ALL Power Labs, Inc Berkeley, CA sales@allpowerlabs.org... -
Page 11: Service And Maintenance Of System Components
V. Service and Maintenance of System Components ALL Power Labs offers extra and replacement parts at our costs for servicing your system. While we provide this as a service to you, our support team will also help you source replacement parts, if needed, locally or through online providers. -
Page 12: Maintenance Of Powepallet Components
For assembly instructions for the GEK Gasifier, please refer the GEK Gasifier Kit Assembly Instructions. WARNING: When doing any maintenance or opening of the PowerPallet or GEK Gasifier systems, do this in a well-ventilated area using the CO meter provided. The closed system will contain CO from the previous run. -
Page 13: Cyclone
The spent filter media can be dried and added back into the feedstock at ~10%. The foam filter disks can be cleaned with warm soapy water. Dry the foam filter disks ALL Power Labs, Inc Berkeley, CA sales@allpowerlabs.org... -
Page 14: Gas Lines
~7.5° from stock ~7.5° from stock 10° from stock Stock Max Biomass 26.8 26.8 13.4 13.4 Consumption (kg/hr) Db rating @7m For more information about the engine and generator, please see the associated manufacturer manual. ALL Power Labs, Inc Berkeley, CA sales@allpowerlabs.org support@allpowerlabs.org...
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