Download Print this page

Advertisement

Quick Links

View thousands of Crane Specifications on FreeCraneSpecs.com
View thousands of Crane Specifications on FreeCraneSpecs.com
FASSI CRANE
F 80A.23
use and maintenance
FROM SERIAL NUMBER
INDEX
1
INTRODUCTION
2
CLASSIFICATION OF THE CRANE MODEL
2.1
Generality
2.2
Hydraulic jibs (not available)
2.3
Technical data
3
CAPACITY PLATES
3.1
Generality
3.1.1
Capacity plates with lifting moment limiting device
3.1.2
Capacity plates with load limiting device
4
HYDRAULIC SCHEMATICS (
4.1
HYDRAULIC SCHEMATICS (version with load limiting device)
5
ELECTRIC SCHEMATICS
6
SAFETY NORMS
7
WARNING AND INSTRUCTIONS
7.1
Generality
7.2
Before operating
7.3
During operation
7.4
At the end of the operation (Prior to driving the vehicle)
7.5
Residual risks
8
IDENTIFICATION OF THE CRANE MODEL
8.1
Generality
8.2
Crane mark
9
CRANE NOMENCLATURE
9.1
Crane with ground controls on both sides
Crane with ground controls on both sides and with top seat controls by hand cables
9.2
Crane with top seat controls and with ground controls for outriggers
10
NOMENCLATURE OF THE SAFETY AND PROTECTION DEVICES
10.1
Crane with ground controls on both sides
Crane with ground controls on both sides and with top seat controls by hand cables
10.2
Crane with top seat controls and with ground controls for outriggers
11
SUPPLEMENTARY BEAMS
11.1
Generality
11.2
Identification of the supplementary beams
12
TILTABLE OUTRIGGER RAMS
12.1
Manually tiltable outrigger rams
13
MANOEUVRES AND CONTROLS TO STABILIZE THE VEHICLE
13.1
Generality
Edition ExtraCE 01.04.2005
4085
*
*
) (version with lifting moment limiting device)
1

Advertisement

loading

Summary of Contents for Fassi F 80A.23

  • Page 1 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com FASSI CRANE F 80A.23 use and maintenance FROM SERIAL NUMBER 4085 INDEX INTRODUCTION CLASSIFICATION OF THE CRANE MODEL Generality Hydraulic jibs (not available) Technical data CAPACITY PLATES Generality 3.1.1...
  • Page 2 After every 1000 working hours or after every working year 22.8 Complete overhaul of the crane is required when 10.000 working hours or 10 years'life are reached 22.9 Instructions for the dismantlement and the demolition of a FASSI crane TABLE OF HYDRAULIC OIL AND LUBRICANTS CHARACTERISTICS POSSIBLE FAULTS 24.1 Generality 24.2...
  • Page 3 UNI EN ISO 9001:2000 (ISO 9001:2000) The fitment of the crane on the vehicle must be carried out in accordance with the instructions given by FASSI in the manual for hydraulic crane fitting and the relevant chassis manufacturers directives. The Manufacturer declines all responsibility and guarantee if the fitting is entrusted to workshops without sufficient technical capability to carry out the work in conformity.
  • Page 4 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 5 View thousands of Crane Specifications on FreeCraneSpecs.com CLASSIFICATION OF THE CRANE MODEL CLASSIFICATION OF THE CRANE MODEL F 80A.23 Generality The design of this crane has been carried out in respect of DIN 15018 norms, fatigue test classification H1B3. The crane can operate, intermittently, with lifting devices other than the hook.
  • Page 6 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CLASSIFICATION OF THE CRANE MODEL F 80A.23 EXTRA 1.190 3’ 11” 1.190 3’ 11” 2.115 6’ 11” 4.500 14’ 9” 2.225 7’ 4” SUPER-EXTRA 1.370 4’...
  • Page 7 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES CAPACITY PLATES F 80A.23 Generality The represented plates refer to the nominal design capacities. (!) WARNING (!) If the capacities are downgraded or partially reduced (e.g. sector in front of vehicle cab) capacity plates must be applied in line with the final test figures.
  • Page 8 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES 3.1-1 Capacity plates with lifting moment limiting device 3.1-1 F 80A.23...
  • Page 9 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3.1-1 Capacity plates with lifting moment limiting device CAPACITY PLATES 3.1-1 F 80A.23...
  • Page 10 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES 3.1-2 F 80A.23 3.1-2 Capacity plates with load limiting device...
  • Page 11 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3.1-2 Capacity plates with load limiting device CAPACITY PLATES 3.1-2 F 80A.23...
  • Page 12 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES 3.1-2 Capacity plates with load limiting device 3.1-2 F 80A.23...
  • Page 13 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com HYDRAULIC SCHEMATICS HYDRAULIC SCHEMATICS (version with lifting moment limiting device) GR3_080»095 Hydraulic schematic for crane - HCD3M/HCD4 distributor - ground controls - “electronic” lifting moment limiting device (F80A from s.n. * 4085 * - F95A from s.n. * 3850 * ) CODE DESCRIPTION DI341...
  • Page 14 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Hydraulic schematic for crane - HCD3M/HCD4 distributor - top seat controls - “electronic” HYDRAULIC lifting moment limiting (F80A from s.n. * 4085 * - F95A from s.n. * 3850 * ) SCHEMATICS GR3_080»095 CODE...
  • Page 15 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Hydraulic schematic for crane - Danfoss distributor - “electronic” lifting moment limiting HYDRAULIC (F80A from s.n. * 4759 * - F95A from s.n. * 4409 * ) SCHEMATICS GR3_080»095 CODE...
  • Page 16 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Hydraulic schematic for crane - versions HYDRAULIC SCHEMATICS GR3_080»095 CODE DESCRIPTION DI341 DISTRIBUTOR DV007 ELECTROVALVE VA102 DOUBLE EFFECT BLOCK VALVE VA185 SELECTOR VALVE VA215 OIL FLOW CHECK VALVE VA227 SEQUENCE VALVE VA232...
  • Page 17 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com HYDRAULIC SCHEMATICS HYDRAULIC SCHEMATICS (version with load limiting device) load Hydraulic schematic for crane - HCD4 distributor - ground controls - limiting device CODE DESCRIPTION DI341 DISTRIBUTOR VA215 OIL FLOW CHECK VALVE...
  • Page 18 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com load Hydraulic schematic for crane - HCD4 distributor - top seat controls - limiting device HYDRAULIC SCHEMATICS CODE DESCRIPTION DI341 DISTRIBUTOR VA233 DOUBLE EFFECT BLOCK VALVE DV003 DEVIATOR VA239...
  • Page 19 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com - Danfoss - load Hydraulic schematic for crane distributor limiting device HYDRAULIC SCHEMATICS CODE DESCRIPTION DI341 DISTRIBUTOR DV003 DEVIATOR DV007 DEVIATOR FI870 FILTER (RETURN) VA164 DOUBLE EFFECT BLOCK VALVE VA209 SIMPLE EFFECT BLOCK VALVE VA227...
  • Page 20 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Hydraulic schematic for crane - versions HYDRAULIC SCHEMATICS CODE DESCRIPTION DI341 DISTRIBUTOR DV007 DEVIATOR VA102 DOUBLE EFFECT BLOCK VALVE VA185 SELECTOR VALVE VA215 OIL FLOW CHECK VALVE VA227 SEQUENCE VALVE VA232...
  • Page 21 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com ELECTRIC SCHEMATICS ELECTRIC SCHEMATICS GR2_45»60_3_4_SE Electric schematic for crane N° DESCRIPTION ALIM ELECTRICAL FEED CABLE MAIN CONTROL PANEL ELECTROVALVE FOR CRANE BLOCK ELECTROVALVE FOR LIFTING MOMENT LIMITING DEVICE OF THE TWO WORKING ZONES XP ELECTROVALVE FLASHING IP1/2/3 PROXIMITY MICROSWITCH FOR ROTATION CONTROL...
  • Page 22 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 23 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SAFETY NORMS SAFETY NORMS GR2_3_4_5 Strictly conform to the norms reported by the plates DE2499B (fig. 1) or DE4236 (fig. 1a) placed next to the controls, in order to avoid possible acci- dents while operating the crane.
  • Page 24 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 25 View thousands of Crane Specifications on FreeCraneSpecs.com WARNING AND INSTRUCTIONS SAFETY NORMS GRU FASSI Generality The use of the crane is reserved to authorized personnel, instructed in advance, who has to conform to the safety norms and instructions contained in the use manual supplied with the crane.
  • Page 26 WARNING AND INSTRUCTIONS Avoid swinging the load above working and transit areas; any hidden dan- GRU FASSI ger situation must be audibly alarmed. Avoid all those situations which may result in crushing during vehicle stabi- lization, crane movement and load handling.
  • Page 27 WARNING AND INSTRUCTIONS means, make sure that they are suitably sized for the load they must bear. GRU FASSI (!) ATTENTION (!) Respect the safety distances from electric lines; the minimum distance is, according to CEN norms, five (5) meters, except for otherwise prescribed by national norms.
  • Page 28 WARNING AND INSTRUCTIONS opposite side or with the radio-remote GRU FASSI control. When operating through a winch, lift the load vertically using the cable and not the booms in order to avoid swinging the load.
  • Page 29 INSTRUCTIONS Note: This reasoned list does not carry the complete list of the residual risks, GRU FASSI which are examined more in detail paragraph by paragraph in the manual under "(!) ATTENTION (!)"; it is instead a way to exemplify to the operator the types of hazards linked to the use of the crane, which basically involves a lifted load in movement.
  • Page 30 Particular operations: if you are required to operate under particular conditions not illustrated in the manual of use and maintenance, analyse carefully the situa- tion and always refer to an authorised Fassi shop or to the Fassi technical support service or to experienced operators before starting working.
  • Page 31 GRU FASSI Generality The exact crane model, serial number and description of implements will enable FASSI Service Department to give a rapid and efficient response. Crane mark Identification data are marked on the plate DE5892, rivetted on the base with personalized rivets FASSI. (fig. 2)
  • Page 32 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 33 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CRANE NOMENCLATURE CRANE NOMENCLATURE GR3_080 Crane with ground controls on both sides. Crane with ground controls on both sides and with top seat controls by hand cables (on request) (fig. 4). Pos.
  • Page 34 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com NOMENCLATURE OF THE SAFETY AND NOMENCLATURE OF THE SAFETY AND PROTECTION DEVICES PROTECTION DEVICES GR3_080 10.1 Crane with ground controls on both sides. Crane with ground controls on both sides and with top seat controls by hand cables (on request) (fig.
  • Page 35 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SUPPLEMENTARY BEAMS SUPPLEMENTARY BEAMS GR3_80»95 11.1 Generality Supplementary beams are used in conjunction with the crane outriggers to ensure the vehicle stability during load handling. outrigger ram outrigger extension Weight...
  • Page 36 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 37 View thousands of Crane Specifications on FreeCraneSpecs.com MANOEUVRES AND CONTROLS TO STABILIZE SUPPLEMENTARY BEAMS THE VEHICLE GRU FASSI 13.1 Generality The outriggers rams prevent damaging stresses both to the frame and to the vehicle suspensions on which the crane is mounted to and assure the stability of the unit during load handling.
  • Page 38 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 39 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 13.1.1 Manual extension and re-entry of the SUPPLEMENTARY 13.2 BEAMS outrigger supports GR3_80 (!) ATTENTION (!) To manoeuvre the supports hands must only grab the handles placed on the outrigger rams.
  • Page 40 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SUPPLEMENTARY 13.1.2 Manual extension and re-entry of the 13.1.2 BEAMS double outrigger supports GR3_80 (!) ATTENTION (!) To manoeuvre the supports hands must only grab the handles placed on the outrigger rams.
  • Page 41 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 13.2 Functions of control levers for stabilization SUPPLEMENTARY 13.2 BEAMS GR3_80 The controls to stabilize the vehicle are activated only from ground level and on both sides of the crane base. fig.
  • Page 42 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SUPPLEMENTARY 13.3 Controls to stabilize the vehicle 13.3 BEAMS GR3_80 The controls conform with the safety directives and enable the operator to activa- te the lateral extension of the outrigger supports and rams only from the side where he can visually check the operation.
  • Page 43 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CONTROLS TO OPERATE THE CRANE CONTROLS TO OPERATE THE CRANE GR2_3_4 14.1 Generality (!) WARNING (!) Before operating the crane it is compulsory to set the outriggers. (Plate DE2327 fig.
  • Page 44 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 45 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com VERSION WITH VERTICAL CONTROLS CONTROLS TO 14.1 OPERATE THE CRANE GR2_60_3_80»110 (!) ATTENTION (!) The sequence of the plates placed on the crane controls may be different. Make sure that the lever you are going to operate correspond to the control you selected.
  • Page 46 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 47 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 14.2 Manoeuvres to unfold the crane into a working condition CONTROLS TO 14.2 OPERATE THE CRANE GR2_3_4 The plate DE4452A indicates the sequence of the manoeuvres to be carried out to unfold and to fold the crane.
  • Page 48 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 14.5 Manoeuvres to fold the crane "C" into the rest condition CONTROLS TO 14.5 OPERATE THE CRANE (only for the crane version “C”) GR2_3_4 (!) IT IS FORBIDDEN TO OPERATE FROM (!) THE DOUBLE CONTROL SIDE (!) Operate from ground control distributor side (!) By operating the corresponding levers:...
  • Page 49 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 14.6 Indicator of inner boom horizontal position CONTROLS TO 14.6 OPERATE THE CRANE (on request) GR2_60_3_4 The column is fitted with a device that informs the driver through a sound/light signal in the cab, that the inner boom max position allowed during transport on road has been exceeded.
  • Page 50 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com If you operate from the crane dual controls (maximum rotation arc allowed), CONTROLS TO 14.7 OPERATE THE CRANE take extreme care when lowering the inner boom or while rotating the crane GR2_60_3_4 near the stand-up control station, in order to prevent the crane booms from clashing against the structure of the stand-up control station.
  • Page 51 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MANOEUVRES OF THE CRANE LOADS CONTROLS TO OPERATE THE CRANE (version with load limiting device) GR2_45»60_3_4_AS_XS 15.1 Generality Before manoeuvering the load, verify that the working area is suitable for your crane.
  • Page 52 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 53 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MANOEUVRES OF THE CRANE LOADS CONTROLS TO OPERATE THE CRANE (version with lifting moment limiting device) GR2_45»60_3_4_AS_XS 16.1 Generality Before manoeuvering the load, verify that the working area is suitable for your crane.
  • Page 54 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 55 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 16.2 "Electronic" lifting moment limiting device CONTROLS TO 16.2 OPERATE THE CRANE GR2_45»60_3_4 This device utilises an electro-hydraulic system managed by an electronic logic that prevents any operation tending to cause an increase in the pressure induced by the load in the lifting rams (inner, outer rams of the crane and of the hydraulic extension, if fitted), up to the critical values.
  • Page 56 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com If during operation the red led B comes on, the activation value of the lifting CONTROLS TO 16.3 OPERATE THE CRANE moment limiting device has been reached. GR2_45»60_3_4 Any hidden danger situation for persons must be audibly alarmed by pressing the push button E.
  • Page 57 16.4 Load handling CONTROLS TO 16.4 OPERATE THE CRANE GRU FASSI Manoeuvres of the crane Fig. 20a-b e 20c-d illustrate the configurations of the crane (and of the eventual hydraulic extension) with the manoeuvres allowed and not allowed by the device, in connection with the horizontal position WITH HYDRAULIC JIB of the crane and extension outer booms.
  • Page 58 CONTROLS TO 16.4 OPERATE THE CRANE - Re-entry of the extension booms section of the jib GRU FASSI - Winch rope descent Crane with activated limiting device (overload condition) by the intervention of the load limiter of the winch Manoeuvres allowed:...
  • Page 59 OPERATE THE CRANE Activation of the exclusion device of the lifting moment limiting device. GRU FASSI When the operator uses this device, it means that he wishes to override the lifting moment lifting device in order to make some manoeuvres (which would be impossible with the device active) that bring the moment to within the maximum level, but involve an overload condition.
  • Page 60 Par. 15.7.1 and check if the fault can be resolved by the operator. If the fault cannot be resolved, you must immediately go to a FASSI authori- sed Center after bringing the crane to its the rest position in relation to the conditions explained in the paragraphes 15.7.2, 15.7.3.
  • Page 61 View thousands of Crane Specifications on FreeCraneSpecs.com ALARM CODES: CONTROLS TO 16.7.1 OPERATE THE CRANE GRU FASSI - electronic card alarm - inner ram transducer alarm - outer ram transducer alarm - jib articulating ram transducer alarm - proximity sensor alarm (central one off)
  • Page 62 If the problem remains, you must immediately go to a FASSI authorised Center. Check the connector of the pressure transducer.
  • Page 63 - make all movements as slowly as possible to reduce the dynamic overload to the minimum. After such emergency operations and prior to re-use of the crane, you must immediately go to FASSI authorised Center for testing the structure and re- sealing of the device. 16.7.3...
  • Page 64 After such emergency operations and prior to re-use of the crane, you must immediately go to FASSI authorised Center for testing the structure and re-sea- ling of the device. Interferences with the valves or removal of the lead seal release the FASSI GRU IDRAULICHE from any responsibility and invalidate the warranty.
  • Page 65 (!) When using an implement it is always necessary to check that its weight, dimension and capacity is matched to the crane performances. For further information please refer to FASSI GRU IDRAULICHE Warning and norms for crane use also apply for hydraulic implement use.
  • Page 66 View thousands of Crane Specifications on FreeCraneSpecs.com 17.2 Hydraulic connections for implements - supple- USE OF IMPLEMENTS 17.2 GRU FASSI mentary hoses. (!) WARNING (!) To ensure that the control corresponds to the implement movement, hydraulic connections are symmetrically fitted with coupling unions. Never invert such positions: movements inversion as well as operating difficulties or unusual overload with implement itself could occur.
  • Page 67 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MANUAL EXTENSIONS USE OF IMPLEMENTS GR2_45»60_3_4_5 18.1 Generality These are additional extensions, which are placed in the hydraulic extensions of the crane and of the hydraulic jib and secured by locking pins. Manual extensions have a maximum capacity independent from the crane confi- guration as shown on the capacity plates.
  • Page 68 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PANELS OF THE RADIO-REMOTE CONTROL USE OF IMPLEMENTS 18.2 GR2_45»60_3_4_5 Figure A (left side) Figure B (right side) “INDEX” “ENTER” “+” selector on A HOW TO PREDISPOSE THE USE OF MECHANICAL EXTENSIONS ON CRANE OR ON JIB Note: In case of crane with slew ring and top seat, all the procedures mentio- ned below can be executed from both the control panel and the radio-remote...
  • Page 69 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Message “M1 - M2 - M3” (fig. 3) USE OF IMPLEMENTS 18.2 GR2_45»60_3_4_5 After having pressed the above mentioned keys, the message illustrated in Fig. 3 will be displayed. fig.
  • Page 70 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Message “FC P3” (fig. 6) USE OF IMPLEMENTS 18.2 GR2_45»60_3_4_5 [paragraph to read only in case of manual extensions installed on Jib and not on Crane] Note: do not hang any load on the hook.
  • Page 71 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Message “LOAD OK” (fig. 10) USE OF IMPLEMENTS 18.2 GR2_45»60_3_4_5 This message confirms that the load does not exceed the lifting limits of the crane and of the manual extension selected. fig.
  • Page 72 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com “NO LOAD” (fig. 13) USE OF IMPLEMENTS 18.2 GR2_45»60_3_4_5 In this case the load exceeds the max lifting value of the selected manual extension (it could still be on the ground). Unhook the load since it cannot be lifted using the selected manual extension.
  • Page 73 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com USE OF IMPLEMENTS 18.2 GR2_45»60_3_4_5 Electric schematic - crane with manual extensions...
  • Page 74 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com USE OF IMPLEMENTS 18.2 GR2_45»60_3_4_5 Electric schematic - crane with jib and manual extensions on jib...
  • Page 75 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CONTROLS TO OPERATE THE HYDRAULIC USE OF IMPLEMENTS GR3_4 IMPLEMENTS OF THE CRANE IMPLEMENTS CONTROLS IMPLEMENTS CONTROLS 1 Additional function 2 Additional functions Winch Bucket outer extension boom booms...
  • Page 76 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 77 View thousands of Crane Specifications on FreeCraneSpecs.com WINCH (when fitted) USE OF IMPLEMENTS GRU FASSI 20.1 Generality The winch is made of a drum that can rotate by means of a hydraulic motor, on a structure fixed on the crane. The rotation of the drum on which the cable winds is achieved by a hydraulic motor controlled by a safety check valve connected to the crane circuit.
  • Page 78 View thousands of Crane Specifications on FreeCraneSpecs.com 21.2.1 Winches equipped with a mechanical stroke end USE OF IMPLEMENTS 21.2.1 GRU FASSI device (!) ATTENTION (!) The end stroke condition takes place when the block takes contact with the pulley structu- re.
  • Page 79 21.3 Generality USE OF IMPLEMENTS 21.3 GRU FASSI (version with load limiting device) The winch is made of a drum that can rotate by means of a hydraulic motor, on a structure fixed on the crane. The rotation of the drum on which the cable winds is achieved by a hydraulic motor controlled by a safety check valve connected to the crane circuit.
  • Page 80 View thousands of Crane Specifications on FreeCraneSpecs.com 21.4.1 Winches equipped with a mechanical stroke end USE OF IMPLEMENTS 21.4.1 GRU FASSI device (!) ATTENTION (!) The end stroke condition makes place when the block takes contact with the pulley structure. The operator must stop the manoeuvre before the block rotates the pulley completely.
  • Page 81 Good maintenance and proper use are imperative to maintain efficient use and guarantee the safety of the crane. At least once a year you must take the crane to a Fassi Service Center for a check. (!) Before disconnecting any hydraulic hoses, ensure that there is no pressure in the hydraulic circuit.
  • Page 82 MAINTENANCE 22.2 INSTRUCTIONS GRU FASSI The control panel of the “electronic” lifting moment limiting device, placed next to the distributor of the crane, features an alphernumeric readout for displaying the date, the activation time expressed in hours-minutes of the electric control panel ("Partial Time"...
  • Page 83 MAINTENANCE 22.3 INSTRUCTIONS working day GRU FASSI - Check that all safety devices are efficient. - Check the level of the hydraulic oil in the tank. - Check all the components of the hydraulic circuit for possible leaks. - Check that the control and the oil diverter levers can easily be positioned;...
  • Page 84 22.5 After every 100 working hours or more frequently in MAINTENANCE 22.5 INSTRUCTIONS case of more intensive utilisation GRU FASSI WITH RACK Periodically grease the points indicated on the crane (fig. 34) (and on the hydrau- lic jib, when fitted, fig. 35) paying particular attention to the WITH RACK points not easily detected.
  • Page 85 - of the slew gear screws (bolts M20 Class 12.9: Thightening torque = 620 Nm) GRU FASSI WITH RACK - of the securing bolts for the ram pins and of all the other bolts and screws, where the tightening torque is not expressly indicated, consult the following table in order to find it’s value according to the bolt diameter and class.
  • Page 86 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 22.7 After every 1000 working hours or after every MAINTENANCE 22.7 INSTRUCTIONS working year GRU FASSI Perform: Washing, Function Testing, Testing according to the capacity plates Check: Identification plates, Capacity plates Checklist...
  • Page 87 Manufacturer or by an authorised service centre. 22.9 Instructions for the dismantlement and the demolition of a FASSI crane INSTRUCTIONS FOR THE DISMANTLEMENT AND THE DEMOLITION OF A FASSI CRANE In case of demolition it is necessary to dismantle the whole machine and separate the diffe- rent types of materials according to the respective waste disposals requirements.
  • Page 88 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com TABLE OF HYDRAULIC OIL AND LUBRICANTS TABLE OF HYDRAULIC OIL AND LUBRICANTS CHARACTERISTICS CHARACTERISTICS GRU FASSI HYDRAULIC OIL WITH HIGH VISCOSITY: ISO-L-HV Minimal external maximal oil Gradation temperature: temperature: -35°C...
  • Page 89 In the event that the crane ceases to operate and the code "alarm" with a number appears on the Display B. Call your FASSI authorised service centre reporting the Alarm number with the crane model and serial numbers. If the fault cannot be cleared follow the procedure in the chapter "Controls to operate the crane"...
  • Page 90 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 24.3 Operations to be carried out only by an authorized POSSIBLE FAULTS 24.3 GRU FASSI service center FAULTS CAUSE REMEDIES The crane does not lift Non efficiency...
  • Page 91 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com INSTRUCTION AND WARNING PLATES INSTRUCTION AND WARNING PLATES GR3_080_110 DE 4236 Instruction plate and safety norms DE 2327 Warning plate to stabilize the vehicle before using the crane DE 1684A Do not operate from the double control side, to unfold or fold the crane...
  • Page 92 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com INSTRUCTION AND WARNING PLATES GR3_080_110 DE 4491 Do not operate from the frontal position, to extend the outrigger supports DE 2100 Danger plate for crushing of lower limbs DE 2735 DE 2316 Oil-diverter...
  • Page 93 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com INSTRUCTION AND WARNING PLATES GR3_080_110 DE 1681 Greasing points with brush DE 1682 Greasing points at pressure DE 1686 Do not walk or stop under a suspended load DE 1683 Do not operate in proximity of electric high- tension lines...
  • Page 94 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com INSTRUCTION AND WARNING PLATES GR3_080_110 DE 1679 Do not walk on... DE 1680 Do not use water to estinguish fire TIRANTI: NON SALDARE! FIXING ROD: DO NOT WELD! DE 1574 Do not weld the TIRANTS:...