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FASSI CRANE
F1000A/F1100AXP.28
use and maintenance
FROM SERIAL NUMBER
INDEX
1
INTRODUCTION
2
CLASSIFICATION OF THE CRANE MODEL
2.1
Generality
2.2
Hydraulic jibs
2.3
Technical data
3
CAPACITY PLATES
3.1
Generality
3.2
Capacity plates with lifting moment limiting device
4
HYDRAULIC SCHEMATICS
5
ELECTRIC SCHEMATICS
6
SAFETY NORMS
7
WARNING AND INSTRUCTIONS
7.1
Generality
7.2
Before operating
7.3
During operation
7.4
At the end of the operation (Prior to driving the vehicle)
7.5
Residual risks
8
IDENTIFICATION OF THE CRANE MODEL
8.1
Generality
8.2
Crane mark
9
CRANE NOMENCLATURE
9.1
Controls for crane and outriggers through push-button panel of the radio remote control
10
NOMENCLATURE OF THE SAFETY AND PROTECTION DEVICES
10.1
Controls for crane and outriggers through push-button panel of the radio remote control
11
SUPPLEMENTARY BEAMS
11.1
Generality
11.2
Identification of the supplementary beams
12
TILTABLE OUTRIGGER RAMS (not available)
13
MANOEUVRES AND CONTROLS TO STABILIZE THE VEHICLE
13.1
Generality
13.2.2
Functions of control levers for stabilization with radio-remote control
13.3
Controls to stabilize the vehicle
13.3.1
Crane with fixed or manually tiltable supports for outrigger rams
13.3.2
Crane with hydraulic tiltable supports (WITH CHAIN) for outrigger rams
14
CONTROLS TO OPERATE THE CRANE
14.1
Generality
14.2
Radio-remote control
14.2.1
Use of the radio-remote control
Edition
15.04.2008
1119
*
*
1

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Summary of Contents for Fassi F1000A

  • Page 1 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com FASSI CRANE F1000A/F1100AXP.28 use and maintenance FROM SERIAL NUMBER 1119 INDEX INTRODUCTION CLASSIFICATION OF THE CRANE MODEL Generality Hydraulic jibs Technical data CAPACITY PLATES Generality Capacity plates with lifting moment limiting device...
  • Page 2 Complete overhaul of the crane is required when 10.000 working hours or 10 years'life are reached 22.9 Instructions for the dismantlement and the demolition of a FASSI crane TABLE OF HYDRAULIC OIL AND LUBRICANTS CHA RAC TE RI STI CS POSSIBLE FAULTS 24.1...
  • Page 3 FASSI cranes conform with the European Norm EN12999 The fitment of the crane on the vehicle must be carried out in accordance with the instructions given by FASSI in the manual for hydraulic crane fitting and the relevant chassis manufacturers directives.
  • Page 4 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 5: Technical Data

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CLASSIFICATION OF THE CRANE MODEL CLASSIFICATION OF THE CRANE MODEL F 1000A/1100AXP.28 Generality The design of this crane has been carried out in respect of fatigue test classification H1B3 of the EN12999 norm.
  • Page 6 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CLASSIFICATION OF THE CRANE MODEL F 1000A/1100AXP.28...
  • Page 7 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES CAPACITY PLATES F 1000A/1100AXP.28 Generality The represented plates refer to the nominal design capacities. (!) WARNING (!) If the capacities are downgraded or partially reduced (e.g. sector in front of vehi- cle cab) capacity plates must be applied in line with the final test figures.
  • Page 8 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES F 1000A/1100AXP.28...
  • Page 9 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES F 1000A/1100AXP.28...
  • Page 10 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES F 1000A/1100AXP.28...
  • Page 11 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES F 1000A/1100AXP.28...
  • Page 12 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES F 1000A/1100AXP.28...
  • Page 13 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES F 1000A/1100AXP.28...
  • Page 14 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES F 1000A/1100AXP.28...
  • Page 15 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES F 1000A/1100AXP.28...
  • Page 16 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES F 1000A/1100AXP.28...
  • Page 17 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES F 1000A/1100AXP.28...
  • Page 18 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES F 1000A/1100AXP.28...
  • Page 19 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES F 1000A/1100AXP.28...
  • Page 20 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES F 1000A/1100AXP.28...
  • Page 21 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES F 1000A/1100AXP.28...
  • Page 22 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES F 1000A/1100AXP.28...
  • Page 23 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES F 1000A/1100AXP.28...
  • Page 24 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES F 1000A/1100AXP.28...
  • Page 25 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES F 1000A/1100AXP.28...
  • Page 26 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES F 1000A/1100AXP.28...
  • Page 27 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES F 1000A/1100AXP.28...
  • Page 28 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES F 1000A/1100AXP.28...
  • Page 29 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CAPACITY PLATES F 1000A/1100AXP.28...
  • Page 30 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 31: Hydraulic Schematics

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com HYDRAULIC SCHEMATICS HYDRAULIC SCHEMATICS GR5_F1000A/F1100AXP - (version with lifting moment limiting device) EVOLUTION Hydraulic schematic for crane - Danfoss distributor - “electronic” lifting moment limiting device - CE CODE DESCRIPTION DI864 26V DISTRIBUTOR...
  • Page 32 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Hydraulic schematic for crane - versions 1 HYDRAULIC SCHEMATICS GR5_F1000A/F1100AXP - EVOLUTION CODE DESCRIPTION VA185 SELECTOR VALVE VA187 BLOCK VALVE WITH FAUCET VA257 SEQUENCE VALVE 20 BAR...
  • Page 33 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Hydraulic schematic for crane - versions 2 HYDRAULIC SCHEMATICS GR5_F1000A/F1100AXP - EVOLUTION CODE DESCRIPTION VA185 SELECTOR VALVE...
  • Page 34 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 35: Electric Schematics

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com ELECTRIC SCHEMATICS ELECTRIC SCHEMATICS GR5 - EVOLUTION Electric schematic for crane SYMBOL DESCRIPTION ALIM FX800 GENERAL FEEDING PRESSURE TRANSDUCER FOR SECONDARY RAM ALIM FX804 FEEDING CONTROL UNITY EXTENSIONS STABILIZERS PRESSURE TRANSDUCER FOR THE JIB RAM ALIM FX801 FEEDING USER PANEL ON BASE...
  • Page 36 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 37: Safety Norms

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SAFETY NORMS SAFETY NORMS GR2_3_4_5 Strictly conform to the norms reported by the plates DE2499A (fig. 1) or DE1771A (fig. 1a) placed next to the controls, in order to avoid possible acci- dents while operating the crane.
  • Page 38 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 39: Warning And Instructions

    WARNING AND INSTRUCTIONS Generality GRU FASSI The use of the crane is reserved to authorized personnel, instructed in advance, who has to conform to the safety norms and instructions contained in the Use and maintenance manual supplied with the crane. (See norms ISO 9926-1).
  • Page 40: During Operation

    View thousands of Crane Specifications on FreeCraneSpecs.com During operation WARNING AND INSTRUCTIONS GRU FASSI Locate and delimit the working area . Make sure that no one is within the working area of the crane. Do not stop and do not pass in the delimited area.
  • Page 41 WARNING AND INSTRUCTIONS Carefully inspect the load rigging. GRU FASSI Hook up the load, checking that it does not exceed the capacity indicated on the lifting diagram specific to each load configuration. Make sure that the lifted load is balanced.
  • Page 42 WARNING AND INSTRUCTIONS Avoid all those situations which may result in crushing during vehicle stabiliza- GRU FASSI tion, crane movement and load handling. The table indicates the minimum safety working distances concerning the various parts of the body. The figures illustrate circumstances which may turn out to be dangerous if you fail to respect the minimum safe distances and if it is impossible to introduce larger parts of the body.
  • Page 43 -30°C to +50°C Temperature of the storage ambient of the crane -40°C to +70°C (!) ATTENTION (!) If you work at ambient temperature different from that prescribed in the table, it's obligatory to request the specific authorization to the FASSI GRU.
  • Page 44 At the end of the operation (Prior to driving the vehicle) WARNING AND INSTRUCTIONS GRU FASSI Unhook the load, and make re-enter the crane booms. Fold the crane. Make the re-enter of the outrigger cylinders one at a time, checking every single organ in motion.
  • Page 45: Residual Risks

    View thousands of Crane Specifications on FreeCraneSpecs.com Residual risks WARNING AND INSTRUCTIONS GRU FASSI Utilize the crane only for the provided aims by the Use and Maintenance manual. It is prohibited the crane utilization for differents aims to those indicated in the Use and Maintenance manual.
  • Page 46: Weather Conditions

    INSTRUCTIONS The crane can break down due to fatigue or overload: GRU FASSI - If it is misused (with cycles, loads or pump oil flow not pertinent to the crane class) - If it is used for improper tasks (side, oblique or reversal pull) - If it is used in poor jobsites (corrosive environment, too high or too low temperature, foundry,…...
  • Page 47 If you are required to operate under particular conditions not illustrated in the manual of use and maintenance, analyse carefully the situation and always refer to an authorised Fassi shop or to the Fassi technical support service or to experienced operators before starting working.
  • Page 48 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 49 Identification data are marked on the plate DE5891 used for the CE mark (fig. 2) and rivetted on the base with personalized rivets FASSI. fig. 2 1 - Crane model...
  • Page 50 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 51 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CRANE NOMENCLATURE CRANE NOMENCLATURE GR5_700B»1400A- Controls for crane and outriggers through push- EVOLUTION button panel of the radio remote control (fig. 1) Description Outrigger rams Outrigger supports Base Slew ring Rotation motoreducer...
  • Page 52: Protection Devices

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com NOMENCLATURE OF THE SAFETY AND NOMENCLATURE OF THE SAFETY AND PROTECTION DEVICES PROTECTION DEVICES GR5_700B»1400A- EVOLUTION 10.1 Controls for crane and outriggers through push- button panel of the radio remote control (fig. 1) Description Check valves for outrigger rams Check valves for rotation control (flow regulators)
  • Page 53 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SUPPLEMENTARY BEAMS SUPPLEMENTARY BEAMS GR5_1100XP_1500AXP - EVOLUTION 11.1 Generality Supplementary beams are used in conjunction with the crane outriggers to ensu- re the vehicle stability during load handling. outrigger ram outrigger extension...
  • Page 54 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 55 View thousands of Crane Specifications on FreeCraneSpecs.com MANOEUVRES AND CONTROLS TO STABILIZE SUPPLEMENTARY BEAMS THE VEHICLE GRU FASSI 13.1 Generality The outriggers rams prevent damaging stresses both to the frame and to the vehicle suspensions on which the crane is mounted to and assure the stability of the unit during load handling.
  • Page 56 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 57 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 13.2.2 Functions of control levers for stabilization with SUPPLEMENTARY BEAMS 13.2.2 GR3_4_5 - EVOLUTION radio-remote control The controls to stabilize the vehicle with radio-remote control are activated only from the push-button panel of the transmitting-console.
  • Page 58 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SUPPLEMENTARY BEAMS 13.2.2 - SCANRECO PUSH-BUTTON PANEL GR3_4_5 - EVOLUTION You can select whether to control the outrigger functions using the buttons pla- ced on the remote control as follows: Position the rotating selector on the icon "?outriggers?"...
  • Page 59 FASSI authorised Center for the fig. 4 repair of the fault and re-sealing of the device. (!) ATTENTION (!) Interferences with the valves or removal of the lead seal release the FASSI GRU from any responsibility and invalidate the warranty. fig. 4a fig. 5...
  • Page 60 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 61 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 13.3 Controls to stabilize the vehicle SUPPLEMENTARY 13.3 BEAMS 13.3.1 Crane with fixed or manually tiltable supports for outrigger rams Operate the locking devices of the outrigger supports (lever A fig. 6-6a) with extreme care, in order to prevent the fingers being pinched between the outriggers and the sup- ports.
  • Page 62 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 13.3.2 Crane with hydraulic tiltable supports (WITH CHAIN) SUPPLEMENTARY 13.3.2 BEAMS for outrigger rams: (!) ATTENTION (!) Be very careful during vehicle stabilization operation; make sure that there are no obstacles preventing the rotation of the rams and that no one is or transits in close proximity of the working area of the outriggers.
  • Page 63 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com (!) ATTENTION (!) SUPPLEMENTARY 13.3.2 The complete extension of the outrigger supports is visually indicated by the BEAMS yellow triangles which are found at the end of the beam (and of the support if it’s supplied with extra double extension beams) (Fig.
  • Page 64 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 65 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CONTROLS TO OPERATE THE CRANE CONTROLS TO OPERATE THE CRANE GR4_5-EVOLUTION 14.1 Generality (!) ATTENTION (!) Before operating the crane it is compulsory to set the outriggers (Plate DE6723 fig.
  • Page 66: Radio Remote Control

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 14.2 Radio-remote control CONTROLS TO 14.2 OPERATE THE CRANE GR4_5-EVOLUTION 14.2.1 Use of the radio-remote control (!) ATTENTION (!) First read the instructions given in the User's Manual supplied by the Manufacturer before using the remote control to avoid improper use.
  • Page 67 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 14.2.2 Push-button panel of the radio-remote control "RCH" CONTROLS TO 14.2.2 OPERATE THE CRANE GR4_5-EVOLUTION The push-button panel of the radio remote control "RCH" in its standard configu- ration, features 6 linear levers (but it can allocate up to 8) and a display where it is possible to visualize information about the use of the crane.
  • Page 68 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Battery condition visual indicator. Correct functioning (charged battery) CONTROLS TO 14.2.2 OPERATE THE CRANE is indicated by a green flashing. Red flashing with audible bleep indicates GR4_5-EVOLUTION that the battery is almost discharged and needs to be replaced.
  • Page 69 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 14.2.3 Push-button panel of the radio-remote control CONTROLS TO 14.2.3 OPERATE THE CRANE "SCANRECO" GR4_5-EVOLUTION The push-button panel of the radio remote control "SCANRECO" in its standard configuration, features 6 linear levers (but it can allocate up to 8) and a display where it is possible to visualize information about the use of the crane.
  • Page 70 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Connection point to the cable that serves to connect the radio remote con- CONTROLS TO 14.2.3 OPERATE THE CRANE trol to the electronic unit installed on the crane. The radio remote control is GR4_5-EVOLUTION supplied with a 10 m.
  • Page 71 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com - CONFIGURATION OF SUPPLEMENTARY BUTTONS AND COMBINATION CONTROLS TO 14.2.3 OPERATE THE CRANE OF THE ICONS (VIRTUAL BUTTONS) GR4_5-EVOLUTION Insert the battery in the radio remote control and switch on electrically the crane.
  • Page 72: Icon Legend

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 14.2.4 Icon legend CONTROLS TO 14.2.4 OPERATE THE CRANE GR4_5-EVOLUTION - RADIO REMOTE CONTROL DISPLAY AND GRAPHIC PANEL ENTER + (to increase values when modifying the parameters or to navigate the menus in progression).
  • Page 73 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com - ICONS VALID ONLY FOR MENU OF THE RADIO REMOTE CONTROL CONTROLS TO 14.2.4 OPERATE THE CRANE REGULATION GR4_5-EVOLUTION Entry of the diagnostics levers, buttons and radio remote control menu. Lighting retrolighting.
  • Page 74 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 75 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 14.3 Emergency station from the column (if accessible) CONTROLS TO 14.3 OPERATE THE CRANE Control station (version with load limiting device) (not available) GR5 - EVOLUTION (!) ATTENTION (!) The sequence of the plates placed on the crane controls may be diffe- rent.
  • Page 76 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CONTROLS TO VERSION WITH HORIZONTAL CONTROLS (top seat controls) 14.3 OPERATE THE CRANE GR5 - EVOLUTION (!) ATTENTION (!) The sequence of the plates placed on the crane controls may be diffe- rent.
  • Page 77 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 14.4 Manoeuvres to unfold the crane into a working condition CONTROLS TO 14.4 OPERATE THE CRANE GR4_5 - EVOLUTION The plate DE4452A indicates the sequence of the manoeuvres to be carried out to unfold and to fold the crane.
  • Page 78 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com (!) ATTENTION (!) CONTROLS TO 14.6 OPERATE THE CRANE A safety device is installed on the outer boom of the crane version "C" pre- GR4_5 - EVOLUTION venting the exit of the extension boom sections when the crane is in rest position.
  • Page 79 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MANOEUVRES OF THE CRANE LOADS CONTROLS TO OPERATE THE CRANE GR4_5 - EVOLUTION 16.1 Generality (!) ATTENTION (!) Before manoeuvring the load, verify that the working area is suitable for your crane.
  • Page 80: Graphic Panel

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Any movement (ram) (including the rotation) acts on all the movements, exclusive CONTROLS TO OPERATE 16.3 of the re-entry/exit of the boom sections (provided that this speed is too low). THE CRANE GR4_5 - EVOLUTION (!) ATTENTION (!)
  • Page 81 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com ALPHANUMERIC PANEL CONTROLS TO OPERATE 16.3 THE CRANE GR4_5 - EVOLUTION Refer to fig. 2 to identify the various components of the panel: Green, yellow and red led band signalling the load percentage as com- pared to the capacity plate.
  • Page 82: Basic Panel

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com BASIC PANEL CONTROLS TO OPERATE 16.3 THE CRANE GR4_5 - EVOLUTION Refer to fig. 3 to identify the various components of the panel: Green, yellow and red led band signalling the load percentage as com- pared to the capacity plate.
  • Page 83: Load Handling

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 16.4 Load handling CONTROLS TO OPERATE 16.4 THE CRANE GR4_5 - EVOLUTION Any block condition requiring the distributor unloading does not allow the use of hydraulic accessories (bucket, rotator, …); these could however be activated when coupled with permitted manoeuvres.
  • Page 84 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Crane in overload condition with outer boom and hydraulic jib horizontal CONTROLS TO OPERATE 16.4.1 THE CRANE Manoeuvres not allowed GR4_5 - EVOLUTION Exit of the crane extension boom sections (if the overload is created by the hydraulic jib, it can still operate) Exit of the jib extension boom sections (if crane is equipped with) Winch lift (if crane is equipped with)
  • Page 85 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 16.4.2 "Winch off" (when fitted) CONTROLS TO OPERATE 16.4.2 THE CRANE GR4_5 - EVOLUTION Crane in overload condition by the intervention of the load limiter of the winch Manoeuvres not allowed Clockwise/anticlockwise rotation Inner boom lift/descent...
  • Page 86 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 16.4.4 Other functional characteristics CONTROLS TO OPERATE 16.4.4 THE CRANE GR4_5 - EVOLUTION Crane block by the attainment of the mechanical stroke end of the lifting ram.
  • Page 87 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Crane folded into the rest position CONTROLS TO OPERATE 16.5 THE CRANE GR4_5 - EVOLUTION We introduced the handling of the crane in the rest condition. When you fold the crane to its rest position, the angle sensor detects a value around 90°, thus disabling the lifting manoeuvres.
  • Page 88: Setting Menu

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 16.6 "Rotation limiting device" CONTROLS TO OPERATE 16.6 THE CRANE GR4_5 - EVOLUTION When a sector of the working area exists in which the stability is insufficient (for example in the area in front of the cab) the permitted arc of rotation is limi- ted by means of an adjustable electro-hydraulic device which only allows ope- ration within the safe area.
  • Page 89 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com VERSION: how to control the software release. CONTROLS TO OPERATE 16.7 THE CRANE GR4_5 - EVOLUTION · Select the icon "ENTER" (FX800 will be displayed), select, again, press the icon repeatedly and then select icon.
  • Page 90 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Select the correct number of manual extensions installed by using the "+" CONTROLS TO OPERATE 16.7 button. If the crane version doesn't allow the installation of all the three THE CRANE GR4_5 - EVOLUTION manual extensions, select only the manual extensions allowed though the...
  • Page 91 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Press ENTER to continue. The following screen will be displayed. CONTROLS TO OPERATE 16.7 THE CRANE GR4_5 - EVOLUTION Activate the lifting of the inner ram to eliminate possible overpressures (the manoeuvre does not determine the crane movement).
  • Page 92 The crane software has a reference code that can be read on the display when switching on or by following the VERSION procedure (see par. 16.7). For further explanations refer to Fassi service network. All eventual problems of the electronic system are detected and shown as...
  • Page 93 5 device active and therefore when the emergency is over, it is not necessary to go to a Fassi authorized centre to reseal the exclusion tap lever. This switch with automatic release enables also the reduction of the max...
  • Page 94 After such emergency operations and prior to re-use of the crane, you must immediately go to a FASSI authorised Center for testing the structure and re- sealing of the device. (!) ATTENTION (!) Interferences with the valves or removal of the lead seal release the FASSI GRU from any responsibility and invalidate the warranty.
  • Page 95 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 16.8.2 Exclusion tap lever 7°/8° extension (if fitted) CONTROLS TO OPERATE 16.8.2 THE CRANE GR4_5_240B»1500AXP The exclusion tap lever (fi g.8), inserted between the sixth and the seventh - EVOLUTION extension ram, activates or deactivates the exit of the seventh and the eighth extendable boom.
  • Page 96 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 97 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 16.9 XP DEVICE XP DEVICE 16.9 GR4_5 - EVOLUTION The XP device works on the principle of an increase in the lifting capacity of the crane with a reduction in the dynamic effect achieved with a reduction in the speed of certain movements.
  • Page 98 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com (!) ATTENTION (!) XP DEVICE 16.9.1 It is recommend to release the crane controls (levers of the control conso- GR4_5 - EVOLUTION le in neutral position) before activating or deactivating the XP/CR device, since the variation of speed is considerable and immediate;...
  • Page 99 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 16.10 "JDP" FUNCTION (if fitted) JDP FUNCTION 16.10 GR4_5 - EVOLUTION The JDP function has the object of to activate the blockage electrovalve of the exit of the extension boom sections and of to increase the blockage pressure of the hydraulic jib To activate the blockage electrovalve of the exit of the extension boom sections it's...
  • Page 100 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 101 When using an implement it is always necessary to check that its weight, dimension and capacity is matched to the crane performances. For further information please refer to FASSI GRU. Warning and norms for crane use also apply for hydraulic implement use.
  • Page 102 View thousands of Crane Specifications on FreeCraneSpecs.com 17.2 Hydraulic connections for implements - supple- USE OF IMPLEMENTS 17.2 GRU FASSI mentary hoses. (!) ATTENTION (!) To ensure that the control corresponds to the implement movement, hydraulic connections are symmetrically fitted with coupling unions.
  • Page 103 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MANUAL EXTENSIONS USE OF IMPLEMENTS GR4_5 - EVOLUTION 18.1 Generality These are ad di tio nal extensions, which are placed in the hydraulic extensions of the crane and of the hydraulic jib and secured by locking pins. Manual extensions have a maximum capacity independent from the crane confi- guration as shown on the capacity plates.
  • Page 104 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 105 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com CONTROLS TO OPERATE THE HYDRAULIC USE OF IMPLEMENTS GR4_5 - EVOLUTION IMPLEMENTS OF THE CRANE IMPLEMENTS CONTROLS IMPLEMENTS CONTROLS 1 Additional function 2 Additional functions Winch Bucket outer extension...
  • Page 106 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 107 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com HYDRAULIC JIBS USE OF IMPLEMENTS GR3_4_5 20.1 Generality The hy dra u lic jibs, fol da ble be hind the cab, are ad di tio nal bo oms, with articula- tion and with one or more extension booms to be fit ted to the last extension bo om of the cra ne;...
  • Page 108 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 20.4 Ma no e u vres to un fold the jib in wor king con di tion USE OF IMPLEMENTS 20.4 GR3_4_5 - O pe ra te as de scri bed to put the cra ne in wor king con di tion (paragraph 14.2). By operating the corresponding levers: - o pen the o u ter bo om of the jib;...
  • Page 109 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Crane with lifting moment limiting device and 20.8 USE OF IMPLEMENTS 20.8 GR3_4_5 "Prolink" (if fitted) EVOLUTION The cranes fitted with “Prolink” can operate the outer boom and/or the hydraulic jib with an increased angle towards the top.
  • Page 110 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com The outer booms of the crane and of the hydraulic jib can reach both the alfa1 (tem- USE OF IMPLEMENTS 20.8 porary block) and alfa2 (definitive block) limits, independently from the position of the GR3_4_5 other booms.
  • Page 111 View thousands of Crane Specifications on FreeCraneSpecs.com WINCH (if fitted) USE OF IMPLEMENTS GRU FASSI 21.1 Generality The winch is made of a drum that can rotate by means of a hydraulic motor, on a structure fixed on the crane. The rotation of the drum on which the cable winds is achieved by a hydraulic motor controlled by a safety check valve connected to the crane circuit.
  • Page 112 View thousands of Crane Specifications on FreeCraneSpecs.com 21.2.1 Winches equipped with a mechanical stroke end USE OF IMPLEMENTS 21.2.1 GRU FASSI device (!) ATTENTION (!) The end stroke condition takes place when the block takes contact with the pulley struc- ture.
  • Page 113: Maintenance Instructions

    Spare parts must be original. Good maintenance and proper use are imperative to maintain efficient use and guarantee the safety of the crane. At least once a year you must take the crane to a Fassi Service Center for a check. (!) ATTENTION (!)
  • Page 114 Respect the information supplied for maintenance and technical assistance. MAINTENANCE 22.1 INSTRUCTIONS GRU FASSI Any maintenance operation must be carried out with the crane power source turned off. (in case of fixed mounting with hydraulic power pack, the electric motor has to be turned off).
  • Page 115 MAINTENANCE 22.2 INSTRUCTIONS GRU FASSI The control panel of the “electronic” lifting moment limiting device (fig. 2), placed next to the distributor of the crane, features an alphernumeric readout for displaying the date, the activation time expressed in hours-minutes of the electric control panel ("Partial Time"...
  • Page 116 MAINTENANCE 22.3 INSTRUCTIONS working day GRU FASSI - Check that all safety devices are efficient. - Check the level of the hydraulic oil in the tank. - Check all the components of the hydraulic circuit for possible leaks. - Check that the control and the oil diverter levers can easily be positioned;...
  • Page 117 22.5 After every 100 working hours or more frequently in MAINTENANCE 22.5 INSTRUCTIONS case of more intensive utilisation GRU FASSI WITH RACK Periodically grease the points indicated on the crane (fig. WITH RACK 7) (and on the hydraulic jib, when fitted, fig. 8) paying par- ticular attention to the points not easily detected.
  • Page 118 - of the slew gear screws (bolts M20 Class 12.9: Thightening torque = 620 Nm) GRU FASSI WITH RACK - of the securing bolts for the ram pins and of all the other bolts and screws, where the tightening torque is not expressly indicated, consult the following table in order to find it’s value according to the bolt diameter and class.
  • Page 119 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 22.7 After every 1000 working hours or after every MAINTENANCE 22.7 INSTRUCTIONS working year GRU FASSI Perform: Washing, Function Testing, Testing according to the capacity plates Check: Identification plates, Capacity plates Checklist...
  • Page 120 22.9 Instructions for the dismantlement and the demolition of a FASSI crane INSTRUCTIONS FOR THE DISMANTLEMENT AND THE DEMOLITION OF A FASSI CRANE In case of demolition it is necessary to dismantle the whole machine and separate the diffe- rent types of materials according to the respective waste disposals requirements.
  • Page 121 TABLE OF HYDRAULIC OIL AND LUBRICANTS TABLE OF HYDRAULIC OIL AND LUBRICANTS CHA RAC TE RI STI CS CHA RAC TE RI STI CS GRU FASSI HYDRAULIC OIL WITH HIGH VISCOSITY: ISO-L-HV Minimal exter nal maximal oil Gra da tio n...
  • Page 122: Possible Faults

    In the event that the crane ceases to operate and the code "alarm" with a number appears on the Display B. Call your FASSI authorised service centre reporting the Alarm number with the crane model and serial numbers. If the fault cannot be clea- red follow the procedure in the chapter "Controls to operate the crane"...
  • Page 123 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 24.3 Operations to be carried out only by an authorized POSSIBLE FAULTS 24.3 GRU FASSI service center FAULTS CAUSE REMEDIES The crane does not lift Non efficiency...
  • Page 124 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 125 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com INSTRUCTION AND INSTRUCTION AND WARNING PLATES WARNING PLATES DE 1771A Instruction plate and safety norms DE 6723 Warning plate to stabilize the vehicle before using the crane DE 4452A Instruction plate to fold the crane into the rest...
  • Page 126 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com INSTRUCTION AND WARNING PLATES DE 4491 Do not operate from the frontal position, to extend the outrigger supports DE 2100 Danger plate for crushing of lower limbs DE 1681 Greasing points with brush DE 1682...
  • Page 127 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com INSTRUCTION AND WARNING PLATES DE 1683 / DE 2361 Do not operate in proximity of electric high- tension lines DE 1067 Do not walk or stay under a suspended load and for unauthorized persons to be within the working area..
  • Page 128 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...

This manual is also suitable for:

F1100axpF1000a.28F1100axp.28

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