Bosch Rexroth 1MB Instructions Manual
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Bosch Rexroth 1MB Instructions Manual

Kit spindle motor
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Electric Drives
and Controls
Hydraulics
Rexroth 1MB
Kit Spindle Motor
Instructions
Linear Motion and
Assembly Technologies
Pneumatics
Service
R911337309
Edition 01

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  • Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth 1MB R911337309 Edition 01 Kit Spindle Motor Instructions...
  • Page 2 © Bosch Rexroth AG 2012 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐ produced or given to third parties without its consent.
  • Page 3 DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG I/61 Rexroth 1MB Kit Spindle Motor Deutsch English Français Lebensgefahr bei Danger to life in case of Danger de mort en Nichtbeachtung der nachstehenden non‑compliance with the below-mentioned cas de non‑respect des consignes de Sicherheitshinweise! safety instructions! sécurité...
  • Page 4 II/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor Deutsch English Français Unsachgemäße Improper handling during Manipulation incorrecte lors Handhabung bei Transport und Montage! transport and mounting! Risk of injury! du transport et du montage ! Risque de Verletzungsgefahr!
  • Page 5 DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG III/61 Rexroth 1MB Kit Spindle Motor Español Português Italiano Campi elettromagnetici / ¡Campos Campos eletromagnéticos / magnetici! Pericolo per la salute delle electromagnéticos/magnéticos! ¡Peligro magnéticos! Perigo de saúde para pessoas persone portatrici di pacemaker, protesi para la salud de las personas con com marcapassos, implantes metálicos ou...
  • Page 6 IV/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor Svenska Dansk Nederlands Farliga rörelser! Livsfara! Farlige bevægelser! Risicovolle Livsfare! bewegingen! Levensgevaar! Uppehåll dig inte inom maskiners och maskindelars rörelseområde. Du må ikke opholde dig inden for maskiners Houdt u niet op in het bewegingsbereik van og maskindeles bevægelsesradius.
  • Page 7 DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG V/61 Rexroth 1MB Kit Spindle Motor Suomi Polski Český Näiden turvaohjeiden Zagrożenie życia w razie Nebezpečí života v případě noudattamatta jättämisestä on seurauksena nieprzestrzegania poniższych wskazówek nedodržení níže uvedených bezpečnostních hengenvaara! bezpieczeństwa! pokynů! Ota tuote käyttöön vasta sen jälkeen, kun Nie uruchamiać...
  • Page 8 VI/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor Suomi Polski Český Epäasianmukainen käsittely Niewłaściwe Nesprávné zacházení při kuljetuksen ja asennuksen yhteydessä! obchodzenie się podczas transportu i přepravě a montáži! Nebezpečí zranění! Loukkaantumisvaara! montażu! Ryzyko urazu! Používejte vhodná montážní a dopravní...
  • Page 9 DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG VII/61 Rexroth 1MB Kit Spindle Motor Slovensko Slovenčina Română Elektromagnetna / Elektromagnetické/ Câmpuri electromagnetice / magnetna polja! Nevarnost za zdravje za magnetické polia! Nebezpečenstvo pre magnetice! Pericol pentru sănătatea osebe s spodbujevalniki srca, kovinskimi zdravie osôb s kardiostimulátormi, kovovými persoanelor cu stimulatoare cardiace, vsadki ali slušnimi aparati!
  • Page 10 VIII/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor Magyar Български Latviski Опасни движения! Veszélyes mozgás! Bīstamas kustības! Опасност за живота! Életveszély! Dzīvības apdraudējums! Не стойте в обсега на движение на Ne tartózkodjon a gépek és a Neuzturieties mašīnu un mašīnas detaļu машините...
  • Page 11 DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG IX/61 Rexroth 1MB Kit Spindle Motor Lietuviškai Eesti Ελληνικά Alljärgnevate ohutusjuhiste Κίνδυνος θανάτου σε Pavojus gyvybei nesilaikant eiramine on eluohtlik! περίπτωση μη συμμόρφωσης με τις toliau pateikiamų saugumo nurodymų! παρακάτω οδηγίες ασφαλείας! Võtke tooted käiku alles siis, kui olete Naudokite gaminį...
  • Page 12 X/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor Lietuviškai Eesti Ελληνικά Asjatundmatu Ακατάλληλος χειρισμός κατά τη Netinkamas darbas käsitsemine transportimisel ja montaažil! μεταφορά και συναρμολόγηση! Κίνδυνος transportuojant ir montuojant! Susižalojimo Vigastusoht! τραυματισμού! pavojus! Kasutage sobivaid montaaži- ja Χρησιμοποιείτε κατάλληλους μηχανισμούς...

  • Page 13: Table Of Contents

    DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG XI/61 Rexroth 1MB Kit Spindle Motor Table of Contents Table of Contents Page About this Documentation.................... 13 Validity of this Documentation ......................13 Additional Documentation ........................13 Presentation of Information........................13 Safety Instructions....................... 15 About this Chapter..........................15 Appropriate Use............................
  • Page 14 XII/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor Table of Contents Page General Information........................35 Ground Connection........................37 6.3.2 Temperature Sensors........................38 6.3.3 Motor Cooling............................ 38 General Information........................38 Operating Pressure ........................39 6.3.4 Motor Encoder........................... 39 Commissioning and Operation..................41 Safety..............................

  • Page 15: About This Documentation

    DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG 13/61 Rexroth 1MB Kit Spindle Motor About this Documentation About this Documentation Validity of this Documentation This operating manual is directed at fitters, operators, service engineers and system operators and contains basic information on the handling of the rotor and stator motor components of an 1MB kit motor from delivery to disman‐...
  • Page 16 14/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor About this Documentation NOTICE Non-compliance with this safety instructions can result in material damage. Symbols Symbol Meaning Reference to supplementary documentation This note gives important information, which must be observed.

  • Page 17: Safety Instructions

    DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG 15/61 Rexroth 1MB Kit Spindle Motor Safety Instructions Safety Instructions About this Chapter Please observe the general safety instructions in this chapter and the safety- related guidelines and handling instructions in this manual. This will prevent personal hazards, material damage and errors.

  • Page 18: Non-Intended Use

    Property right of third party The property rights of third parties have to be observed by the customer when assembling and using individual components of Bosch Rexroth. In the case of infringement, the customer itself is held liable for the resulting dam‐...

  • Page 19: Protection Against Mechanical Hazards

    DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG 17/61 Rexroth 1MB Kit Spindle Motor Safety Instructions ● Before switching on, establish the fixed connection of the protective con‐ ductor to all electric components according to the interconnection dia‐ gram. ● Operation, even for short-term measuring and testing purposes, is only permitted with the protective conductor securely connected to the com‐...

  • Page 20: Protection From Component Damage Due To Electrostatic Danger

    18/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor Safety Instructions 2.6.5 Protection from Component Damage due to Electrostatic Danger Products of Rexroth can contain components which underlie an electrostatic danger. These components, especially temperature sensors in the motor winding, can be easily destroyed due to improper handling by electrostatic discharge (ESD = electrostatic discharge).

  • Page 21: Scope Of Delivery

    DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG 19/61 Rexroth 1MB Kit Spindle Motor Scope of Delivery Scope of Delivery The total scope of a delivery is specified on the delivery or consignment note. However, the contents may be distributed over several packages. Each indi‐...
  • Page 22 20/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor...

  • Page 23: About This Product

    Product Description 4.1.1 Technical Features Product Three-phase asynchronous motor Manufacturer Bosch Rexroth Electric Drives and Controls GmbH Buergermeister-Dr.-Nebel-Strasse 2 97816 Lohr am Main / Germany Type 1MS105, -140, -160, -162, -200, -240, -241, -242, -270, -310, -312, -375, -376, -480 1MR105, -140, -160, -162, -200, -240, -241, -242, -270, -310, -312, -375, -376, -480 Listing acc.

  • Page 24: Product Identification

    22/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor About this Product Product Identification 4.2.1 Type Code Stator 1MS Fig.4-1: Type code 1MS Special versions may deviate from the details specified in these operating instructions. In this case, the related supplementary...

  • Page 25: Type Plate Stator 1Ms

    DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG 23/61 Rexroth 1MB Kit Spindle Motor About this Product 4.2.2 Type Plate Stator 1MS An individual rating plate with the precise type designation and technical data is provided for each stator. Attach the rating plate to an well visible point of the machine.

  • Page 26: Type Code Rotor 1Mr

    24/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor About this Product 4.2.3 Type Code Rotor 1MR Fig.4-3: Type code 1MR Special versions may deviate from the details specified in these operating instructions. In this case, the related supplementary...

  • Page 27: Type Plate Rotor 1Mr

    DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG 25/61 Rexroth 1MB Kit Spindle Motor About this Product 4.2.4 Type Plate Rotor 1MR Type of machine Type designation Designation of origin UL mark Manufacturer Mass in kg CE conformity mark Highest allowed velocity (mechanical) Maximum input voltage...
  • Page 28 26/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor...

  • Page 29: Transport And Storage

    DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG 27/61 Rexroth 1MB Kit Spindle Motor Transport and Storage Transport and Storage Notes about Transport (Shipping) Instructions The motor components (rotor and stator) must be transported in their original package taking classes 2K2, 2B1, 2C2, 2S2, 2M1 specified acc. to DIN EN 60721-3-2 into account.

  • Page 30: Product Storage

    28/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor Transport and Storage Fig.5-1: Transport Rexroth 1MB Please note DIN 580 standard on the transport of motors by means of lifting eye bolts. Non-observance of the information in this standard may cause overload of the lifting eye bolts and result in injury to persons or damage to products.

  • Page 31: Storage Times

    DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG 29/61 Rexroth 1MB Kit Spindle Motor Transport and Storage NOTICE Damage due to moisture and humidity! Use coverings to protect the products from moisture. Store them only in rainproof and dry rooms. Before storage, discharge the liquid coolant from liquid- cooled motors to avoid frost damage.
  • Page 32 30/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor...

  • Page 33: Assembly

    The project planning manual Rexroth 1MB contains suggestions on as‐ sembling the rotor and stator components. This suggestion can be under‐ stood a guideline to estimate the necessary assembly effort and to prepare the neccessary implements for assembly.

  • Page 34: Mechanical Installation

    It describes a schematic structure without consid‐ ering constructive specials of the machine. The procect planning manual also show parts that are required but are maybe not included in the Bosch Rexroth delivery and must be appropriately dimensioned and provided by the user.
  • Page 35 DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG 33/61 Rexroth 1MB Kit Spindle Motor Assembly Fixing thread on the stator ① Stator fixing thread circumferential ② Fastening threads for ground connection Fig.6-1: Stator fixing thread Stator fixing thread Ground connection Stator 1MS... Number Number...

  • Page 36: Assembly The Rotor

    It describes a schematic structure without consid‐ ering constructive specials of the machine. The procect planning manual also show parts that are required but are maybe not included in the Bosch Rexroth delivery and must be appropriately dimensioned and provided by the...

  • Page 37: Connection Technique

    DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG 35/61 Rexroth 1MB Kit Spindle Motor Assembly Connection Technique 6.3.1 Power Connection General Information Direct connection to the 50/60 z external sup‐ CAUTION ply network (three-wire or single-phase net‐ work) results in motor destruction! The motors described here may be operated only with suitable drive control‐...
  • Page 38 36/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor Assembly Cross-section of power wires Diameter of connection Minimum bending radius Motor frame size in connection strand [mm²] strand (D) +/- 1 mm static [mm] 1MS105N-4A AWG 10 1MS105N-4B AWG (16)

  • Page 39: Ground Connection

    DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG 37/61 Rexroth 1MB Kit Spindle Motor Assembly Cross-section of power wires Diameter of connection Minimum bending radius Motor frame size in connection strand [mm²] strand (D) +/- 1 mm static [mm] 1MS241D-6A 1MS241D-6C 1MS241H-6C 1MS241H-6D 1MS242N-4B...

  • Page 40: Temperature Sensors

    38/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor Assembly 6.3.2 Temperature Sensors Standard stators Two thermistors (NTC) are mounted into the motor winding of 1MS stators to protect the motor. One sensor must be connected, the other serves as re‐...

  • Page 41: Operating Pressure

    DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG 39/61 Rexroth 1MB Kit Spindle Motor Assembly To supply the motors with coolant, you will need additional instal‐ lation material as e.g. couplings, hoses and fixing clamps (not in‐ cluded in the scope of delivery). The machine manufacturer is responsible for ensuring that the coolant port is tight and for verifying and accepting this tightness after the motor has been installed.
  • Page 42 40/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor...

  • Page 43: Commissioning And Operation

    DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG 41/61 Rexroth 1MB Kit Spindle Motor Commissioning and Operation Commissioning and Operation Safety WARNING High electrical voltage! Danger to life, risk of injury due to electric shock. Live parts are dangerous. Do not open any covers or flange sockets during operation.

  • Page 44: Operation

    42/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor Commissioning and Operation Operation During operation, adhere to the ambient and operation conditions and techni‐ cal data specified in the project planning manual Rexroth 1MB. Checks during operation: Pay attention to exceptional noise.

  • Page 45: Maintenance And Repair

    DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG 43/61 Rexroth 1MB Kit Spindle Motor Maintenance and Repair Maintenance and Repair Cleaning and Servicing Danger! Electric voltage! Operations in the vi‐ WARNING cinity of live parts are extremely dangerous. Work required on the electric system may only be carried out by skilled electricians.

  • Page 46: Service Repair, Maintenance And Spare Parts

    ● Log all maintenance measures in the machine maintenance plan. Bosch Rexroth recommends the following maintenance measures based on the machine manufacturer's maintenance plan: Measure Interval According to the specifications in the ma‐...
  • Page 47 DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG 45/61 Rexroth 1MB Kit Spindle Motor Maintenance and Repair ● Information on the rating plate of the products in question, particularly type codes and serial numbers ● Your contact data (phone number, fax number, e-mail address)
  • Page 48 46/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor...

  • Page 49: Disassembly

    DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG 47/61 Rexroth 1MB Kit Spindle Motor Disassembly Disassembly Fatal injury due to errors during the activation DANGER of motors or work on moving elements! ⇒ Do not work on running or unprotected machines. ⇒ Secure the machine against accidental movements and against unauthor‐...
  • Page 50 48/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor...

  • Page 51: Environmental Protection And Disposal

    DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG 49/61 Rexroth 1MB Kit Spindle Motor Environmental Protection and Disposal Environmental Protection and Disposal 10.1 Environmental Protection Production Processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environ‐...
  • Page 52 50/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor Environmental Protection and Disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043.

  • Page 53: Troubleshooting

    DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG 51/61 Rexroth 1MB Kit Spindle Motor Troubleshooting Troubleshooting 11.1 Proceed as Follows Possible causes for the malfunctioning of 1MB motors can be limited to the following areas: ● Motor cooling circuit and temperature curve ● Internal temperature sensor ●...
  • Page 54 52/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor...

  • Page 55: Technical Data

    DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG 53/61 Rexroth 1MB Kit Spindle Motor Technical Data Technical Data Technical Data and operating characteristic curves for all motor types are de‐ scribed in the project planning manual Rexroth 1MB.
  • Page 56 54/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor...

  • Page 57: Appendix

    DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG 55/61 Rexroth 1MB Kit Spindle Motor Appendix Appendix 13.1 Declaration of Conformity Stator...
  • Page 58 56/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor Appendix Fig.13-2: CE declaration of conformity 1MS (2/2)

  • Page 59: Declaration Of Conformity Rotor

    DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG 57/61 Rexroth 1MB Kit Spindle Motor Appendix 13.2 Declaration of Conformity Rotor...
  • Page 60 58/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor Appendix Fig.13-4: CE declaration of conformity 1MR (2/2)

  • Page 61: Index

    DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG 59/61 Rexroth 1MB Kit Spindle Motor Index Index Accumulators............49 Insulation class........... 21 Ambient temperature.......... 21 Appropriate use........... 15 Directives ............. 15 Maintenance measures........44 Standards ............. 15 Motor cooling............38 Assembly............31 Operating pressure ........39 Assembly Stator..........
  • Page 62 60/61 Bosch Rexroth AG DOK-MOTOR*-1MB********-IT01-EN-P Rexroth 1MB Kit Spindle Motor...
  • Page 63 DOK-MOTOR*-1MB********-IT01-EN-P Bosch Rexroth AG 61/61 Rexroth 1MB Kit Spindle Motor Notes...
  • Page 64 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 9352 18 0 +49 9352 18 8400 www.boschrexroth.com/electrics DOK-MOTOR*-1MB********-IT01-EN-P...

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