Troubleshooting/System Diagnosis (Detailed) - ADC ADG-530 Technical Manual

Hot surface ignition system
Table of Contents

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f. FLAME SENSOR FAULT - if there is a problem/fault within the flame sensing circuit or
the Flame Probe, the "red" L.E.D. (light emitting diode) indicator light flashes 2 blinks
(i.e., FLAME SENSOR FAULT) continuously until the problem/fault is corrected (fixed)
or until the HSI Module is reset manually.

2. TROUBLESHOOTING/SYSTEM DIAGNOSIS (detailed)

1. N
L.E.D. I
O
NDICATOR
2. G
V
O
- N
AS
ALVE
N
O
3. H
S
I
OT
URFACE
GNITOR
4. F
O
F
T.F.I. (T
LAME
KAY
OR
N
F
A
T.F.I.
O
LAME
FTER
a. System Diagnosis
1) Gas Pressure
A gas pressure test should be taken at the gas valve pressure tap provided on every
gas valve to assure that the water column (W.C.) pressure is correct and consistent.
There are two (2) types of devices used to
measure water column (W.C.) pressure.
They are the spring/mechanical type
gauge and the water column test gauge
(manometer).
mechanical type of gauges is NOT
RECOMMENDED because they are very
easily damaged and they are not always
accurate. The preferred type of gauge is
the manometer because it is a simple
devise to use and is highly accurate. A
manometer is simply a glass or trans-
parent plastic tube with a scale graduated
in inches. When it is filled with water and
pressure is applied, the water in the tube
rises, showing the exact water column
(W.C.) pressure.
WARNING: Test all connections for leaks by brushing on a soapy water solution.
NEVER TEST FOR LEAKS WITH A FLAME!!!
a ) Connect water column test gauge (manometer) to the gas valve tap (1/8" N.P.T.).
TROUBLESHOOTING (Service Checks)
S
YMPTOM
L
IGHT
H
S
I
OT
URFACE
GNITOR
O
- N
G
V
N
O
AS
ALVE
F
I
)
RIAL
OR
GNITION
The use of the spring/
Cause
A. M
ISWIRED
B. T
B
(24 volts)
RANSFORMER
AD
C. F
/C
B
B
USE
IRCUIT
REAKER
AD
D. HSI M
B
ODULE
AD
A. D
H
S
I
EFECTIVE
OT
URFACE
GNITOR
B. M
ISWIRED
C. HSI M
B
(check voltage at Hot Surface Ignitor)
ODULE
AD
A. G
V
C
O
AS
ALVE
OIL
PEN
B. O
G
V
W
(
MV1 or GND)
PEN
AS
ALVE
IRE
C. HSI M
B
(check for voltage between MV1 and GND)
ODULE
AD
A. D
H
S
I
EFECTIVE
OT
URFACE
GNITOR
B. S2 W
B
IRE
AD
C. P
G
(GND) A
B
OOR
ROUND
T
D. P
F
(check flame current)
OOR
LAME
9
URNER

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