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Table of Contents
Related Manuals for Leader EASY 4000
Summary of Contents for Leader EASY 4000
- Page 2 Product reference : Reference Product I60.30.109 EASY 4000 SUR REMORQUE + ELEV 1200 MM + ATTELAGE BOULE I60.30.114 EASY 4000 SUR REMORQUE + ELEV 600 MM + ATTELAGE BOULE I60.30.113 EASY 4000 SUR REMORQUE SANS ELEVATION + ATTELAGE BOULE I60.30.112 EASY 4000 SUR SKID + ELEVATION 1200 I60.30.111...
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Page 3: Table Of Contents
1 INTRODUCTION 2 SAFETY ADVICE 3 GENERAL SPECIFICATIONS & PERFORMANCES General features Engine specification Capacities Options Manufacturers serial plate 4 COMMISSIONING INSTRUCTIONS Dashboard Starting up Stopping Remote control Run out of petrol Atomisation Wheel block Suction duct Duct blow Rear stabiliser stand Battery recharge Towing... - Page 4 5 MAINTENANCE OPERATIONS Maintenance programme Removing the casing and the bellows Fuses Levels Adjusting the engine speed CLEANING THE RADIATOR Elevation (Option) Air filter Air filter clogging indicator (optional) Changing the gearbox oil Changing the motor oil Spark plugs Fuel filter Exhaust spring Alternator belt 6 FAILURE...
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Page 5: Introduction
1 INTRODUCTION This booklet has been produced to help you use and install the EASY 4000 ventilators safely. The instructions for use and maintenance must be followed to prevent any incidents. To make improvements to this booklet, LEADER, welcomes your suggestions. Do not hesitate to let us know. -
Page 6: General Specifications & Performances
R=49.2ft 3 GENERAL SPECIFICATIONS & PERFORMANCES General features ❖ Manufacturer: LEADER ZI des hautes vallées Chemin N°34 76930 OCTEVILLE SUR MER FRANCE ▪ Working area LED illuminated. ▪ blade fan. ▪ Water Mist/Atomisation 260 l/min (68.7Gpm) at 7 bar (100Psi) from 5 nozzles. Maximum pressure 10 bar (145Psi). - Page 7 Size: TRAILER VERSION Version Option Height Width Length working Weight 2185 mm 1690 mm 3300 mm without elevation 579kg (1276,5ib) (7,17ft) (5,55ft) (10,80ft) elevated 2215 mm 1690 mm 3300 mm Trailer to+600mm 680kg (1499ib) (7,27ft) (5,55ft) (10,80ft) (tow-bar) (1,97ft) With Elevated 2315 mm 1690 mm 3300 mm...
- Page 8 SKID VERSION Version Option Height Width Length working Weight 1618 mm 1482 mm 1815 mm Without elevation 405kg (893ib) (5,31ft) (4,82ft) (5,96ft) With elevation +600mm 1789 mm 1482 mm 1815 mm Skid 506kg (1115,6ib) (1,97ft) (5,87ft) (4,82ft) (5,96ft) With elevation +1200mm 1922 mm 1482 mm 1815 mm...
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Page 9: Engine Specification
Engine specification ▪ Brand: BMW. ▪ Type: Flat two-cylinder, 4 strokes. ▪ Displacement: 1170cm3. ▪ Power: 115HP. ▪ Alternator: 5000W. ▪ Speed: Up to 7000rpm. ▪ Cooling: Air and oil cooled. ▪ Start-up: Electronic ignition. ▪ Exhaust: Catalytic converter. ▪ Injection and double ignition: Electronic Capacities Description... -
Page 10: Commissioning Instructions
4 COMMISSIONING INSTRUCTIONS Dashboard 1- Battery cut-off: Provides electric power to the entire ventilator. 2-Ignition: Used to start and stop the motor. 3-Starter: Used to start the engine. 4-Emergency stop: Used to stop the engine, the elevator table and the angle. 5-Rev counter: Used to control engine output. -
Page 11: Starting Up
Starting up Before starting up, make sure the trailer is in a stable position that its brake is on and the wheel blocks are in place. On uneven ground, use stabiliser stands (see 4.6). • Check the fuel and motor oil levels before starting up. •... -
Page 12: Remote Control
Remote control The remote-control option allows the EASY 4000 to be remotely controlled. It is fitted with a 13m cable. The use of this accessory makes it possible to adjust the slope, the elevation and the engine speed. After having connected the remote control, these 3 functions are no longer active on the main console. -
Page 13: Atomisation
Atomisation Misting/Atomisation must only be connected after the engine has started. On versions with elevation, the ventilator must be raised before the water supply is turned on. The connection is supplied with a male 1"1/2BSP threading. Wheel block On the trailer version, 4 wheel blocks are shipped with your ventilator. -
Page 14: Battery Recharge
Battery recharge The EASY4000 has a standard battery recharge socket located in the rear trunk. Trailer Version SKID Version Battery recharge socket Battery recharge fuse A charger is delivered. In order to guarantee a sufficient charge level, it is recommended to charge the battery once every month or when the indicator switches to red. -
Page 15: Maintenance Operations
5 MAINTENANCE OPERATIONS Maintenance programme Maintenance level: Level 1: Can be carried out by users. Level 2: only carried out by a qualified mechanic. Level 3: only carried out by the manufacturer. Inspection or works Maintenance frequency Check the fuel level Check the motor oil level •... -
Page 16: Removing The Casing And The Bellows
Nothing must be dismantled unless the emergency stop has been pushed down and the ignition cut. All interventions should be on a cold engine. Before working on the elevating table, install the safety as described in paragraph (see.5-6). Removing the casing and the bellows Casing under the engine: •... -
Page 17: Fuses
Elevator table bellows (option): • Put the ventilator in the high position. • Lift the bellows manually to access under the elevator table (there are no fixtures on the base of the bellows). Bellows Fuses 10A FUSE: CONTROL PANEL PROTECTION Located under the control panel. -
Page 18: Levels
Levels Frequency: Before each start-up. Motor oil level: Never remove the motor oil tank cap when the motor is hot. Wait for at least 25 minutes after stopping the engine. The motor oil level is visible in the porthole located to the rear right of the Motor oil level engine. -
Page 19: Adjusting The Engine Speed
Adjusting the engine speed Max speed adjustment Frequency: Every 50 hours. An electric cylinder controls the engine speed. Engine speed is adjusted using its control which is located on the control panel. Idling speed on a hot engine at 2000rpm: •... - Page 20 • Grease the lower and upper right and left rails. Upper rail Lower rail Rails to be greased • Check the oil level in the pump tank and top up if required using hydraulic oil. Adjustment of the lowering speed Filling cap Loosen to decrease the speed 2cm minimum...
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Page 21: Air Filter
• Only use the K&N cleaning product. Air filter clogging indicator (optional) Principle: The system permanently installed on Easy 4000 continuously monitors the level of filter clogging. It allows you to decide whether or not to realise Service filters. Press to reset. -
Page 22: Changing The Gearbox Oil
Changing the gearbox oil Frequency: After the first 10 hours and then every 100 hours. The gearbox is located between the engine and the fan. Remove the front grate (see5.2). Remove the fan (see5.12). To drain the gearbox oil: • Remove the lower cap. Lower cap •... -
Page 23: Changing The Motor Oil
Changing the motor oil Frequency: After the first 10 hours and then every 100 hours. Never remove the motor oil tank cap when the motor is hot. Wait for at least 25 minutes after stopping the engine before opening it. The motor oil must be changed when the engine is cold. -
Page 24: Spark Plugs
Spark plugs Frequency: Every 200 hours. Change all 4 spark plugs. Only change the spark plugs on a cold engine. Spark plug cache at the end of the cylinder: Must be removed from the bottom. • Remove the spark plug guards as shown in the photo below. •... -
Page 25: Fan
Frequency: Every 50 hours. • Remove the front grate (see 5.2). INSPECTING THE FAN • Check the appearance of the fan blades. The blades must be clean and complete. A chip on the fan requires it to be changed. • Check for the presence and the tightening of the 12 fan screws and nuts. 6 M8x90 Allen screws class 8.8 for the fixture of REPLACING THE FAN the fan at a torque of 25 Nm and 6 counter-nuts... -
Page 26: Exhaust Spring
Exhaust spring Frequency: Replacement every 50 hours. Regularly check the presence and the completeness of the 8 exhaust pipe springs. Exhaust Alternator belt Frequency: inspection every 100 hours - replacement every 200 hours. Belt The alternator belt is located to the rear of the engine. •... -
Page 27: Failure
6 FAILURE Maintenance level: Level 1: Can be carried out by users. Level 2: only carried out by a qualified mechanic. Level 3: only carried out by the manufacturer. Symptoms Possible cause Solutions Level Indicator [14] on red Lack of fuel Fill the fuel tank Indicator [13] on red Battery low... -
Page 28: Spare Parts
7 SPARE PARTS Photos Description Name Reference Air filter Filtre à air 2005732 clogging indicator Indicateur de colmatage 2006878 Fuel filter Filtre à carburant I60.20.074 Oil filter Filtre à huile 2005739 Oil filter tool Clé filtre à huile 2005748 Spark tool Clé... - Page 29 Photos Description Name Reference 20A fuse Fusible 20A 2006144 Fuel level sensor Sonde carburant 2004506 Hélice 2005734 Fuel pump Pompe à essence 2006127 2006128 (electronic control unit (electronic control unit) Lambda sensor Sonde Lambda 2006129 Ressort pot d’echappement Spring exhaust gas 2005777 Hook for spring Crochet de montage ressort...
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Page 30: Maintenance Log Book
8 MAINTENANCE LOG BOOK Date Technician Hour meter Operation carried out... -
Page 31: Annexe
9 ANNEXE Electrical wiring... - Page 32 Remote control panel (option)
- Page 33 Control panel electrical wiring...
- Page 34 Fan wiring...
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Page 35: Warranty
This warranty is specifically limited to replacing or repairing the equipment (or its parts) which proves defective after examination for reasons attributable to LEADER. To initiate this warranty, with the agreement of LEADER the claimant must return the equipment in the shortest possible time after discovery of the defect to the following address:... - Page 36 Code Manual: EASY4000.0.ZN3.45.EN.4...
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