Related Manuals for Wilo Control Booster CC
Summary of Contents for Wilo Control Booster CC
- Page 1 Pioneering for You Wilo-Control CC-Booster (CC, CC-FC, CCe) Installation and operating instructions 2 552 577-Ed.01 / 2020-12-Wilo...
- Page 2 Fig. 1a: Fig. 1b:...
- Page 3 Fig. 1c: Fig. 1d:...
- Page 4 Fig. 1e: Fig. 2: Fig. 3:...
- Page 5 Fig. 4a: Fig. 4b: Fig. 4c:...
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Page 6: Table Of Contents
Signal transmitters and optional modules ......................15 Maintenance ............................15 Faults, causes and remedies .......................15 10.1 Fault display and acknowledgement ......................... 15 10.2 History memory for the faults ..........................15 Appendix ..............................17 11.1 ModBus: Data types ............................. 17 11.2 ModBus: Parameter overview ..........................17 WILO SE 12/2020... -
Page 7: General Information
- plied with. Signal words: DANGER! Acutely dangerous situation. Non-observance will result in death or extremely serious injuries. Installation and operating instructions Wilo-Control CC-Booster... -
Page 8: Safety Instructions For The Operator
Modifications to the product are only permissible following consultation with the manufacturer. Original spare parts and accessories authorised by the manufacturer ensure safety. The use of other parts will absolve the manufacturer of liability for any consequences arising therefrom. WILO SE 12/2020... -
Page 9: Product Information
English 5 Product information 5.1 Type key e.g.: Wilo-Control CC-B 3x10A T34 DOL FC WM Comfort Control switchgear for fixed speed pumps Comfort Control switchgear for electronic pumps Pressure boosting application Number of pumps 1 – 6 Max. rated current per pump in amperes... -
Page 10: Accessories
English 5.4 Accessories Accessories must be ordered separately: (see also Wilo-Select) Option Description Signal module Relay output module for outputting individual operation signals and fault signals DDC and control module Input terminal assembly for switching potential-free control contacts GSM module... -
Page 11: Switchgear Operating Modes
(mains operation) or with a faulty frequency converter. Because there is no possibility of load-sensitive speed adapta - tion of the base-load pump, the system works as œ ž Ÿ ¡ a two-point controller between Installation and operating instructions Wilo-Control CC-Booster... -
Page 12: Motor Protection
Y-∆ starting of the pumps used. points. All motor protection devices protect the motor during operation with the frequency converter or in mains operation. Pump faults which reach the switchgear result in deactivation of the corre - WILO SE 12/2020... -
Page 13: Operation Of The Switchgear
- Current alarms f - Help (e.g. online manual) 4 - Pressing an arrow leads to the next operation level More information on operation can be found in the online manual on the user interface Installation and operating instructions Wilo-Control CC-Booster... -
Page 14: Installation And Electrical Connection
If the mains impedance and the number of con - The password for this user level is 2222. The other user levels are reserved for Wilo. nections per hour are greater than the values given in the table, the switchgear with the pump... - Page 15 (Fig. 1a – e, item 1) or for systems of mation in the circuit diagram. higher power at the terminal strips in accordance with the circuit diagram, the PE is connected to the earth rail. Installation and operating instructions Wilo-Control CC-Booster...
- Page 16 Analogue control signals of the pumps (0 – 10V) can be connected to the terminals in accordance with the circuit diagram. Use shielded cables. CAUTION! Risk of damage to the product! Do not connect any external voltage to the terminals! WILO SE 12/2020...
- Page 17 24 V DC/10 mA CAUTION! Risk of damage to the product! CAUTION! Risk of damage to the product! Do not connect any external voltage to the Do not connect any external voltage to the terminals! terminals! Installation and operating instructions Wilo-Control CC-Booster...
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Page 18: Commissioning
(pressure- boosting system). 8.1 Factory setting The switchgear is pre-set at the factory. The factory settings can be restored by Wilo Service. 8.2 Checking the motor direction of rotation Pass the cable through the special (dark grey) By briefly switching on each pump in the "Manual... -
Page 19: Setting The Motor Protection
In addition, we recommend replacing it every 12 months. For this purpose, change the battery in the CPU assembly according to the fol - lowing illustration. Installation and operating instructions Wilo-Control CC-Booster... - Page 20 * Fault must be reset manually ** You can adjust whether the error is reset manually or automatically If the fault cannot be remedied, please contact your nearest Wilo customer service point or representative. WILO SE 12/2020...
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Page 21: Appendix
4. CC...FC 5. CCe 7. CCe NWB 40004 – Switchgear data UINT32 0.000001 31,000 40005 PLC version (3 – 4) 40006 – Switchgear data UINT32 0.000001 31,000 40007 HMI version (5 – 6) Installation and operating instructions Wilo-Control CC-Booster... - Page 22 3: Running 5: Fault 40034 Pump status 2 BITMAP 0: Auto 31,000 (33) 1: Manu 2: Deactivated 3: Running 5: Fault 40035 Pump status 3 BITMAP 0: Auto 31,000 (34) 1: Manu 2: Deactivated 3: Running 5: Fault WILO SE 12/2020...
- Page 23 0.1 bar 31,000 (68) 40070 Setpoint 3 UINT16 0.1 bar 31,000 (69) 40074 Application ENUM 0. Booster 31,000 (73) 40075 External setpoint INT16 0.1 bar 31,000 (74) 40076 Activate external BOOL 31,000 (75) setpoint Installation and operating instructions Wilo-Control CC-Booster...
- Page 24 (116) hours for pump 5 40118 Day operating UINT16 31,000 (117) hours for pump 6 40123 FC current UINT16 0.1 Hz (CC-FC 31,000 (122) frequency only) 40131 FC current UINT16 0.1 A (CC-FC 31,000 (130) electricity only) WILO SE 12/2020...
- Page 25 (247) 1: Drives OK 2: Interface OK 3: Warning 4: FC running 5: Voltage warning 6: Current warning 7: Temperature warning *key: R = read-only; RW = read and write; W = write only Installation and operating instructions Wilo-Control CC-Booster...
- Page 26 Local contact at www.wilo.com/contact WILO SE Wilopark 1 D-44263 Dortmund Germany T +49(0)231 4102-0 F +49(0)231 4102-7363 wilo@wilo.com Pioneering for You www.wilo.com...
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