REMdevice BRICK 09K Instruction Manual
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REMdevice BRICK 09K Instruction Manual

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INSTALLATION - START UP
AND OPERATING MANUAL

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Summary of Contents for REMdevice BRICK 09K

  • Page 1 INSTALLATION - START UP AND OPERATING MANUAL...

  • Page 2: Table Of Contents

    This instruction manual must be READ CAREFULLY before any attempt is made to install and/or operate the radio control REMdevice. ® device - ITALY...

  • Page 3: Description

    Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL DESCRIPTION The equipment consists of transmitter unit that can be BRICK or PAIL, receiver RxDIN-CL or RxDIN with antenna and contact-less recharge unit. INSTRUCTIONS FOR THE CORRECT AND SAFE USE OF THE EQUIPMENT Operation of this equipment must be undertaken only by qualified persons who have previously read the Operating Instructions and who are fully...
  • Page 4 Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL Transmitter unit BRICK 09K BRICK 09 RED LED PUSHBUTTON PUSHBUTTON (BATT) START START GREEN LED (ON) EMERGENCY STOP SWITCHING WITHOUT KEY: with STOP PUSHBUTTON ON KEY BUTTON for IGNITION, POWER OFF &...
  • Page 5 Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL Start up Model with key: Turn the key clockwise for ¼ of a turn. Model without key: Turn the STOP button to disengage. Check that the green led (ON) flashes (once only), this shows that the unit is switched on (see Fig.
  • Page 6 Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL Automatic Switching OFF If the setting is activated (factory settings) the keypad will automatically switch itself off after approximately 4 minutes of inactivity. To resume press the START pushbutton.
  • Page 7 Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL Charging the batteries The radio control unit’s batteries are inside the transmitter equipment and are charged using a unique method based on electromagnetic induction without the need for metal electrical contacts or connection cables.
  • Page 8 Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL RED LED (BATT) RED LED (BATT) TRANSMITTER UNIT PAIL TRANSMITTER UNIT BRICK RECHARGE UNIT CONTACT-LESS (ON) Figure 4 ® device - ITALY...
  • Page 9 DO NOT attempt to open the battery charger to carry out repairs: in the event of a unit failure either contact an authorised agent or REMdevice directly. When not being used, unplug the recharging unit.

  • Page 10: Correct Installation Of The Equipment

    Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL CORRECT INSTALLATION OF THE EQUIPMENT The installation of the radio control unit must only be undertaken by qualified competent persons who have been authorised to carry out its correct installation according to the instructions and who will assume total responsibility for any possible injury to persons or damaged to things caused by errors in the wiring of the receiver, of any non...
  • Page 11 For any further information or advice regarding the correct installation and starting up of the equipment contact REMdevice. WARNING: DO NOT remove the receiver module from its sealed casing in order to install it inside the machine’s electric panel.
  • Page 12 Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL POWER FREQUENCY CHANGE PLUG SUPPLY FUSE FUNCTION CHANGE SERIAL NUMBER CABLE ANTENNA RELAY STOP FUSE PLL LED DIN BRACKET LINK LED ON LED LOWER TAB RxDIN RECEIVER Figure 6...
  • Page 13 Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL LAYOUT OF COMMAND PUSHBUTTONS for the BRICK TRANSMITTER BRICK 09,10,12 K BRICK 09,10,12 START START (PR7) (PR7) PR10 PR10 PR11 PR11 PR11 PR11 (PR12) (PR12) PR16 PR16 PR15...
  • Page 14 Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL The various models differ regarding the number of commands available and the position of the START. The commands shown in bracket are available as alternatives in some models instead of that indicated immediately above them.
  • Page 15 Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL PR 27 PR 27 PR 26 nc PR 26 PR 26 na PR 25 PR 25 PR 24 PR 24 PR 23 PR 23 PR 22 PR 22 PR 21 PR 21...
  • Page 16 Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL LAMP LAMP LAMP COM RELAYS RE0-OUT PR5 COM RELAYS RE1-OUT PR6 COM RELAYS RE2-OUT PR7 NA PR7 COM PR7 NC RELAYS RB3-OUT PR8 COM RELAYS RE4-OUT PR9 COM RELAYS...
  • Page 17 Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL +12B Connettore Decodifica e Ricezione RL16 RF1-OUT RB0-OUT RB3-OUT RB25-OUT PR16 RF0-OUT RF1-OUT PR16 COM RF2-OUT RF3-OUT RELAYS RF4-OUT RF5-OUT RF6-OUT MARCIA-OUT ARRESTO/S LAMPEG RL17 RF2-OUT RG3-OUT RG2-OUT...
  • Page 18 Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL IN1 Power Supply STOP IN2 Power Supply MARC STOP COM CLAX MARC COM LAMP CLAX COM LAMP COM PR5 COM PR7na PR6 COM PR7nc PR7 COM PR8 COM PR9 COM PR10...
  • Page 19 Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL Wiring of the receiver unit RxDIN For internal installation (on DIN bracket) to the machine’s electric panel. The wiring of this model of receiver must only be carried out by manufacturer electric panel.
  • Page 20 Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL Check the proper working order of the red emergency stop mushroom button, the switching on key and of the functions. Press the red pushbutton (see Fig. 1) and check that the LINK led on the receiver is off (see Fig.

  • Page 21: Keeping The Rc System In Good Working Order

    Any liquid infiltration can seriously damage or compromise the proper functioning of the electric circuits inside the radio control unit. Only specialist agents authorised by REMdevice must carry out extraordinary maintenance repairs.

  • Page 22: Change Of Frequency

    Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL CHANGE OF FREQUENCY on the transmitter BRICK FUNCTION CHANGE FREQUENCY CHANGE SERIAL NUMBER FUNCTION CHANGE FREQUENCY CHANGE PAIL SERIAL NUMBER Figure 12 Switch off the transmitter unit and remove the screws. Remove lower cover slowly making sure not to pull out the connection wire between the electronic cards.
  • Page 23 Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL Figure 16 as reference. Carefully reclose the cover and replace the screws. NOTE: change the frequency also of the receiver unit before using the radio control unit, checking that the configuration of the microswitches is compatible to both units.
  • Page 24 Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL • Press and keep pressed the START button for a few seconds (until the machine starts up) ® device - ITALY...
  • Page 25 Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL PAIL • turn and disengage the EMERGENCY STOP button • Move Joystics 1 and 2 in the arrows direction and at the same time press the START button, and then release •...
  • Page 26 Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL Band 869,700 – 870,000 MHz 869,7000 869,7250 869,7500 869,7750 869,8000 CH10 869,8250 869,8500 869,8750 869,9000 869,9250 CH11 869,9500 I - Band 433,050 – 434,025 MHz 433,0750 433,1000 433,1250...
  • Page 27 Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL CHANGE OF FREQUENCY on the receiver • For receiver model RxDIN-CL switch off the machine to be operated, disconnect the receiver’s cable, open the front cover of the sealed casing and access the receiver module.
  • Page 28 Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL • For receiver model RxDIN-CL, reconnect its cable and switch on the machine to be operated. • For receiver model RxDIN, close the door of the electric panel and turn on the machine to be operated.

  • Page 29: Changing The Functions

    Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL CHANGING THE FUNCTIONS Locate the FUNCTION microswitches by opening the transmitter unit and receiver as described in the paragraph concerning CHANGE OF FREQUENCY. FUNCTION CHANGE ON POSTION MICROSWITCHES PAY CAREFUL ATTENTION TO THE...

  • Page 30: The Twin System

    Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL The TWIN SYSTEM is comprised of two transmitter units (BRICK or PAIL) and one receiver unit connected to the lifting machine. INSTRUCTIONS FOR THE CORRECT AND SAFE USE OF THE TWIN SYSTEM Switch on the lifting machine that supplies power to the receiver unit (RxDIN).
  • Page 31 Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL Instructions for transferring control of the lifting machine from one transmitter unit to the other There are two different ways to carry out transfer of control. 1) Turn off the lifting machine (thereby cutting power to the receiver unit RxDIN).

  • Page 32: Working Principles

    Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL START STOP START START STOP Figure 18 WORKING PRINCIPLES Description of telegram link The fixed-length telegram is composed of 64 bit: • of which 6 bit implement a protection algorithm that guarantees a Hamming distance of 4 with probability of a missing an error of less than 10 (less than 1 in 100.000.000)
  • Page 33 Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL ELECTRIC CIRCUITS BLOCK DIAGRAM Transmitter Receiver μP B code code μP μP A safety 1 safety Relay Figure 19 Description of transmitter The commands issued via the transmitter unit are processed by the microprocessor that constructs the linking telegram that includes a unique code and sends it to the TX module of the radiofrequency transmission.

  • Page 34: Working Principles Of The Twin System

    Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL Working principles of the TWIN SYSTEM EEprom CODICE MAIN Code PRIMARIO AUXILIARY CODICE Code AUSILIARIO safety safety sicurezza sicurezza Relay Relè Figure 20 With the auxiliary transmitter unit configuration the receiver unit accepts two unique serial codes: the primary code and the auxiliary code with a Hamming distance of over 3.

  • Page 35: Identifying And Replacing Fuses

    Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL IDENTIFYING AND REPLACING FUSES Receiver Unit • STOP Fuse 5x20 4 A 5x20 1,6 A • Power Supply Fuse 10-30 Vdc 5x20 1 A • Power Supply Fuse 24-48 Vac/Vdc 5x20 0,5 A •...

  • Page 36: Technical Features

    Installation, start up and operating manual – version 5.3 Gen.10 Radio control BRICK and PAIL TECHNICAL FEATURES Parameters common to the transmitter and receiver units Operating frequency: 869,700– 870,000 MHz/ Channels width 25kHz/ N.° channels 11 433,050– 434,790 MHz/ Channels width 25kHz/ N.° channels 59 Hamming distance code: 4 Maximum no.
  • Page 37 REMdevice is not liable to give compensation for machine stoppage in that the machines to be operated are equipped with cabled keypads. REMdevice is not liable for any damage, loss or theft of new, repaired or to be repaired equipment during transportation.

This manual is also suitable for:

Brick 09Brick 10kBrick 12kBrick 10Brick 12

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