Mitsubishi Mahindra GX3600 Service Manual page 78

MECHANICAL STRUCTURE
6 Installation of Differential Case Assembly
1. Adjust the backlash for pinion shaft and differential ring gear to be within 0.25 to 0.35mm {0.01 to 0.014in}
with the liner "A".
2. After adjusting the backlash, adjust the lateral backlash for differential case assembly to be within 0 to 0.10mm
{0 to 0.004in} with the liner "B".
Liner "A" and "B"
7 Assembly of Kingpin
1. Determine the thickness of liner "G" that dimension
dimension
B
Liner "G"
2. Assemble with caution not to turn over the lip of the oil seal.
3. Adjust so that dimension
Liner "C"
8 Assembly of Axle Shaft
1. Adjust so that dimension
Liner "D"
2. Adjust the lateral clearance "E" for axle shaft to be within 0 to 0.20mm {0 to 0.008in} with the liner "E".
3. Apply the liquid packing (Threebond #1208D) to the holder and cover. Wrap the mounting bolt with seal
tape and tighten.
74
Item
becomes 17.9±0.05mm{0.705±0.002 in} on bottom.
Item
may become 25±0.5mm {0.98±0.002 in} by inserting or removing the liner "C".
C
Item
may become 3±0.5mm {0.12±0.002 in} by inserting or removing the liner "D".
D
Item
Thickness
0.10 {0.004}
0.20 {0.008}
0.40 {0.016}
becomes 11.0±0.05mm{0.433±0.002 in} on top and
A
Thickness
0.15 {0.006}
0.20 {0.008}
0.30 {0.012}
Thickness
0.075 {0.003}
0.40 {0.016}
0.80 {0.031}
1.00 {0.039}
1.20 {0.047}
Thickness
0.15 {0.006}
0.40 {0.016}
0.80 {0.031}
1.00 {0.039}
1.20 {0.047}
(Unit: mm {in})
Usable Limit
1007 0618 000
1007 0618 100
1007 0618 200
(Unit: mm {in})
Usable Limit
0730 0005 201
0730 0005 202
0730 0005 203
(Unit: mm {in})
Usable Limit
67700-30300
0731 0003 004
0731 0003 008
0731 0003 010
0731 0003 012
(Unit: mm {in})
Usable Limit
0731 0003 001
0731 0003 004
0731 0003 008
0731 0003 010
0731 0003 012