Related Manuals for Gossen MetraWatt PROFITEST H+E BASE
Summary of Contents for Gossen MetraWatt PROFITEST H+E BASE
- Page 1 Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C Diagnostics Unit for Electric Charging Stations 3-349-876-03 2/8.20...
- Page 2 Opening the Instrument / Repairs The instrument may only be opened by authorized, trained per- sonnel in order to ensure flawless operation and to assure that the guarantee is not rendered null and void. Even original replacement parts may only be installed by autho- rized, trained personnel.
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Page 3: Table Of Contents
Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C Table of Contents General Notes ............................1 Explanation of Symbols ........................1 Basic Safety Precautions ........................2 Product Overview ..........................3 Initial Start-Up ............................ 11 Diagnosis of Charging Points with the Diagnostics Unit ..............12 Language Selection .......................... -
Page 4: Basic Safety Precautions
The diagnostics unit is intended exclusively for examining the functional performance of charging stations for electric vehicles (mode 3 charging) with • type 2 connector socket for PROFITEST H+E BASE, H+E BASE 32 or H+E BASE C, • type 1 connector socket for H+E BASE C. -
Page 5: Product Overview
PROFITEST H+E BASE, H+E BASE 32, H+E BASE C Product Overview Scope of Delivery • PROFITEST H+E BASE or H+E BASE 32 or H+E BASE C diagnostics unit • Two 9 V block batteries • 12 V power pack • Operating instructions... - Page 6 Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C PROFITEST H+E BASE 32 Device Layout 1. Protective cover 2. Power pack connector socket (12 V, 1 A) 3. Battery compartment for two 9 V block batteries 4. Control panel 5.
- Page 7 Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C PROFITEST H+E BASE C Device Layout 1. Protective cover 2. Power pack connector socket (12 V, 1 A) 3. Battery compartment for two 9 V block batteries 4. Control panel 5.
- Page 8 Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C Control Panel Layout PROFITEST H+E BASE, H+E BASE 32, H+E BASE C 1 Rotary mode selector switch and OK button 2 Rotary status selector switch and escape button 3 Off button...
- Page 9 Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C Display Layout The display is subdivided into various blocks: 1 Vehicle States 2 Cable Condition 3 Error States Page 7...
- Page 10 Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C 4 PWM Signal Evaluation 5 Phases and Phase Sequence 6 Battery Level Page 8...
- Page 11 Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C Displays The following symbols with the meanings shown below can appear at the display: Vehicle States No vehicle connected Vehicle connected Vehicle not ready Vehicle ready to charge No ventilation required...
- Page 12 Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C Error States Diode OK Diode short-circuited CP OK CP short-circuited to PE No RCD tripping RCD tripping Phases and Phase Sequence Phase L1 switched on Phase L2 switched on...
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Page 13: Initial Start-Up
Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C Initial Start-Up General Warning! Danger! The device should be checked to assure that it’s in good condition before initial start-up. The device may only be used by trained personnel. -
Page 14: Diagnosis Of Charging Points With The Diagnostics Unit
PROFITEST H+E BASE, H+E BASE 32, H+E BASE C Connecting a Test Consumer Test consumers can be connected to the PROFITEST H+E BASE and H+E BASE 32 diagnostics units: • PROFITEST H+E BASE: earthing contact socket (6) (230 V, max. 13 A) •... - Page 15 Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C Display Resistance Max. Permissible Current None No cable 1.5 KΩ 13 A 680 Ω 20 A 220 Ω 32 A 100 Ω 63 A Fault Simulation The diagnostics unit is equipped with an option for simulating common errors (see pages 7 and 10).
- Page 16 Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C Evaluation of the PWM Signal Evaluation of the PWM signal provides information concerning the functionality of PWM communication between the vehicle and the charging point. Correct charging is only possible with error-free communication.
- Page 17 Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C Warning! Realistic values are only displayed for 3-phase charging. Shutdown conditions represent a transition from state C or D to state A or B, as well as triggering of an error.
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Page 18: Language Selection
Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C USB Port The USB port is used to install firmware updates and (depending on software version) to transmit diagnostics results to a connected PC. Warning! Danger! The USB port may not be connected to a PC or a notebook while a charging point is being... -
Page 19: Technical Data
Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C Technical Data Input voltage 400 V (3-phase) Frequency 50 Hz Test consumer power Max. 2.9 kVA Electrical Safety Protection class Nominal voltage 400 V DC Test voltage 500 V DC... -
Page 20: Appendix: Practical Information On Testing Charging Points
Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C Appendix: Practical Information on Testing Charging Points Type II Plug for Mode 3 Charging Source: Mennekes Resistance Coding for Charging Cables Table B.101 – Resistor Codings for Plugs Recommended... - Page 21 Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C Typical Pilot Electric Equivalent Circuit for Mode 3 Charging Typical pilot electric equivalent circuit Source: IEC 61851 Page 19...
- Page 22 Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C Typical Pilot Electric Equivalent Circuit for Mode 3 Charging Table A.2 – Vehicle Control Pilot Circuit Values and Parameters (see figures A.1 and A.2) Parameter Symbol Value Value Range...
- Page 23 Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C System States PWM Voltage – Table A.3 – System States EVSE ready System connected ready to supply Remark High state to the receive supply energy level level EVSE energy...
- Page 24 Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C System States PWM Voltage – Table A.201 – Pilot Voltage Range The following table details the pilot voltage range as a result of tables A.1 and A.2 components values. These voltage ranges applies to the EVSE (Va).
- Page 25 Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C System States Duty Cycle – Table A.6 – Maximum Current to be Drawn by the Vehicle Nominal duty cycle Maximum current to be drawn by vehicle interpretation by vehicle Duty cycle <...
- Page 26 Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C System States Duty Cycle – Page 24...
- Page 27 Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C Diagnostics Unit for Testing Charging Points Vehicle simulation • A charging point is more than just a simple electrical outlet and it only functions when a vehicle is detected.
- Page 28 Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C Diagnosis Procedure for a Charging Point • Switch back and forth between states. • Check parameters and turn-off times. • Switch back and forth between cables. • Check parameters.
- Page 29 Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C Error diagnosis: Error: L2 not connected or fuse L2 blown Error diagnosis: Error: No PWM signal Signal generation or cable connection defective Page 27...
- Page 30 Operating Instructions PROFITEST H+E BASE, H+E BASE 32, H+E BASE C Error diagnosis: Error: Incorrect values for duty cycle and charging current Cable detection defective Error diagnosis: Error: Erroneous values for PWM, voltage and frequency Signal generation defective CP and PP...
- Page 31 Repair and Replacement Parts Service Calibration Center* and Rental Instrument Service If required please contact: GMC-I Service GmbH Service Center Beuthener Straße 41 90471 Nürnberg, Germany Phone: +49-911-817718-0 Fax: +49-911-817718-253 e-mail: service@gossenmetrawatt.com www.gmci-service.com This address is only valid in Germany. Please contact our representatives or subsidiaries for service in other countries.
- Page 32 © GMC-I Messtechnik GmbH Edited in Germany • Subject to change without notice / Errors excepted • A pdf version is available on the Internet All trademarks, registered trademarks, logos, product names, and company names are the property of their respective owners. Phone +49 911 8602-111 GMC-I Messtechnik GmbH +49 911 8602-777...
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