RPB ASTRO Instruction Manual
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RPB ASTRO Instruction Manual

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INSTRUCTION MANUAL
EMPLOYERS: read this manual and the flow control device instruction
manual and carry out the employer responsibilities (page 8).
PRODUCT USERS: read this manual and the flow control device instruction
manual and follow the product user safety instructions (page 10).
Manuals are regularly updated. Make sure this manual is available to all
users for reference.
CURRENT VERSION OF MANUAL AND OTHER LANGUAGES:
rpbsafety.com/respirators/astro
The Respiratory Protection
Brand
®

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Summary of Contents for RPB ASTRO

  • Page 1 PRODUCT USERS: read this manual and the flow control device instruction manual and follow the product user safety instructions (page 10). Manuals are regularly updated. Make sure this manual is available to all users for reference. CURRENT VERSION OF MANUAL AND OTHER LANGUAGES: rpbsafety.com/respirators/astro The Respiratory Protection Brand ®...

  • Page 2: Table Of Contents

    DANGER Indicates a hazardous situation that, if not avoided, will result DANGER in death or serious injury. Read the Instruction Manual. Additional copies of RPB manuals can be found at rpbsafety.com. ® Safety LLC is an ISO9001 certified company. ®...

  • Page 3: Introduction

    RPB Safety, LLC. For technical assistance contact our Customer Service Department at 1-866-494-4599 or email: customerservice@rpbsafety.com...

  • Page 4: Important Safety Information

    Use with an airline filter, such as the 04-900 RPB RADEX Airline Filter. ® ® Specific protection depends on the setup of the airline filter (see the RPB RADEX Instruction ® ® Manual). The is respirator is approved with the 03-500 C40 Climate Control Device, and the ™...
  • Page 5 FACE AND EYES:  The ASTRO respirator with Inner Lens meets ANSI/ISEA Z87.1 requirements and designed ® for abrasive blasting, grinding, and other industrial applications.  The ASTRO is not is not designed or tested to provide protection against molten metals or ®...

  • Page 6: Respiratory Component Diagram - Niosh Cautions & Limitations

    PLACE NIOSH APPROVAL LABEL HERE. ASTRO ® RESPIRATOR COMPONENT CONCEPT The RPB ASTRO Respirator consists of three main components: Respirator Helmet ® ® Assembly, Breathing Tube Assembly, And Air Supply Hose. All three components must be present and properly assembled to constitute a complete NIOSH approved Respirator.

  • Page 7: Air Source, Fittings, And Pressure

    Type 1 gaseous air described in the Compressed Gas Association Commodity Specifications G-7.1 (Grade D or higher) and as specified by Federal Law 42 CFR 84, subpart J.84.141(b) and 29 CFR 1910.134 (i) the RPB ASTRO does not purify air or filter ®...

  • Page 8: Employer Responsibilities

    ASTRO ® EMPLOYER RESPONSIBILITIES Your specific responsibilities may vary by location and industry, but in general RPB expects that ® employers will:  Follow all applicable standards and regulations for your location, industry, and activity. Depending on your location and industry, a number of standards and regulations may apply to your selection and use of respirators and other personal protective equipment.
  • Page 9 Check the material safety data sheets for manufacturers warnings and recommendations and verify the blasting media conforms with applicable standards/regulations (e.g. regarding respirable silica). Refer to rpbsafety.com/important-safety-information/ for links to websites that can provide regulatory guidance.  If you have any questions, contact RPB ®  Call Customer Service Department: Tel: 1-866-494-4599 Email: customerservice@rpbsafety.com...

  • Page 10: Product User Safety Instructions

    Remove any damaged component or product, including any helmet or visor that has been subject to impact, from service until repaired or replaced. Scratched or damaged safety lenses or other components should be replaced with genuine RPB brand ®...
  • Page 11 See Respirator Setup and Care (page 15). See Donning (page 17) for fit information. VERIFY THAT YOU HAVE THE APPROPRIATE EQUIPMENT FOR YOUR ACTIVITY Verify that the ASTRO provides appropriate protection for your activity. As applicable, check ®...
  • Page 12 You have any other reason to suspect that the respirator is not providing adequate protection. PRODUCT CARE Never place the helmet on hot surfaces. Do not apply paints, solvents, adhesives or self- adhesive labels except as instructed by RPB . This product may be adversely affected by certain ®...

  • Page 13: Breathing Air Pressure Table

    BREATHING AIR PRESSURE TABLE S - SPECIAL OR CRITICAL USERS INSTRUCTIONS - SAR TABLE 1.1 This table lists air pressure ranges needed to provide the RPB ASTRO with the volume ® ® of air that falls within the required range of 6-15cfm or 170-425 lts/min according to US government regulations.
  • Page 14 Confirm the part number of the air supply hose you are using (column 2) and the flow control device (column 3) you are using. Check your RPB Safety Air Supply Hose is within the correct length (column 4) and the ®...

  • Page 15: Respirator Setup And Care

    RESPIRATOR SETUP AND CARE AIRFLOW CONTROL VALVE FIGURE 2.1 FIGURE 2.2 NOTE: The minimum of 170 l/min should Air flowing into the helmet is controlled using the regulator as shown in Fig 2.1 be flowing through the helmet when the and 2.2.
  • Page 16 ASTRO ® RESPIRATOR SETUP AND CARE CONTINUED NOTE FIGURE 3.3 Always make sure that a RPB Safety inner ® lens is securely fitted into the window frame gasket. Proceed fitting lenses as Fig 3.1, Fig 3.2, Fig 3.3. Fold the visor across the front of the helmet and lock the strap tightly over the side cleat.
  • Page 17 FIGURE 3.7 FIGURE 3.6 If you choose to use a 3mm outer lens Secure the visor in place with the “3” next instead of the standard 0.4mm outer lens to the arrow on the visor by reinserting the screws. Make sure the screws go into the (02-811) and tear-offs (02-816), unscrew the visor from the helmet.
  • Page 18 ASTRO ® RESPIRATOR SETUP AND CARE CONTINUED FIGURE 5.1 FIGURE 5.2 First screw on the breathing hose in a Screw the loose running nut in a clockwise clockwise direction onto the helmet. direction onto the flow control device, e.g. NV2016.

  • Page 19: Donning And Doffing

    Not doing these steps could expose you to hazardous materials and contaminants that could impair the function of the respirator. DONNING YOUR HELMET Once you have completed the set up, you are ready to fit your RPB ASTRO . Firstly check ®...
  • Page 20 ASTRO ® DONNING AND DOFFING CONTINUED FIGURE 6.1 FIGURE 6.2 Once the helmet is fitting comfortably on Place the Flow Control Device to your your head, straighten the cape down at the desired side at your hip. front and back.

  • Page 21: Inspection And Cleaning

    Certain parts such as lenses must be replaced frequently. All components of the respirator assembly should be inspected for damage or wear and tear before use. Replace worn or damaged parts immediately. USE ONLY RPB ASTRO parts.
  • Page 22 ASTRO ® INSPECTION AND CLEANING CONTINUED REMOVING THE CAPE INSPECTING THE HELMET FIGURE 7.1 FIGURE 8.1 First remove the cape cover band to reveal Having removed the cape, wipe out the the eight snaps. The cape can then easily be inside of the helmet with a soft cloth and removed by undoing the snaps.

  • Page 23: Parts And Accessories

    PARTS AND ACCESSORIES VISOR AND LENSES FIGURE 10.1 02-806 02-807 02-804 02-811 02-805 02-810 02-816 02-809 02-808 Part No. Description Part No. Description 02-804 Visor 02-809 Head Suspension 02-805 Visor Strap 02-810 Inner Lens (pkt 10) 02-806 Cleat 02-811 Outer Lens (pkt 50) 02-807 Gasket Seal 02-816...
  • Page 24 RPB logo and part number), and only in the specified configuration. Using incomplete ® or inappropriate equipment, including the use of counterfeit or non-RPB parts, can ® result in inadequate protection and will void the NIOSH approval of the entire respirator...
  • Page 25 Series 1. Couplers 2. Plugs Assemblies NV2025 1/4” FM 03-012-PM 1/4” M NPT 03-012-PMS 1/4” M NPT NV2028 RPB 25ft 3/8” Swivel RPB Quick NV2029 RPB 50ft 3/8” Disconnect NV2027 RPB 100ft 3/8” 03-042-PM 1/4” M NPT 03-042-CF 1/4” FM 03-042-PMS 1/4”...

  • Page 26: Warranty And Liability Statement

    Safety is not liable for damage, loss or expense resulting from the failure to give advice ® or information or the giving of incorrect advice or information, whether or not due to RPB ® Safety’s negligence or that of its employees, agents or subcontractors.
  • Page 27 NOTES ......................... .
  • Page 28 Look no further than the . From the searing heat ® ™ of an Arizona summer to a severe Scandinavian winter the RPB ® ™ will keep you comfortable. AIRLINE FILTRATION The RPB...

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