GORMAN-RUPP PUMPS S Series Installation, Operation, And Maintenance Manual With Parts List
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GORMAN-RUPP PUMPS S Series Installation, Operation, And Maintenance Manual With Parts List

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OM-05096-- OM01
ACEGH
April 11, 2000
INSTALLATION, OPERATION,
AND MAINTENANCE MANUAL
WITH PARTS LIST
SUBMERSIBLE PUMP
MODEL
S1 1/2C3---E.33 115/1
S2J3---E.5 115/1
THE GORMAN-RUPP COMPANY
MANSFIELD, OHIO
F
GORMAN-RUPP OF CANADA LIMITED
ST. THOMAS, ONTARIO, CANADA
D
Printed in U.S.A.
E
Copyright by the Gorman-Rupp Company

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  • Page 1 OM-05096-- OM01 ACEGH April 11, 2000 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL WITH PARTS LIST SUBMERSIBLE PUMP MODEL S1 1/2C3---E.33 115/1 S2J3---E.5 115/1 THE GORMAN-RUPP COMPANY MANSFIELD, OHIO GORMAN-RUPP OF CANADA LIMITED ST. THOMAS, ONTARIO, CANADA Printed in U.S.A. Copyright by the Gorman-Rupp Company...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........PAGE I --- 1 SAFETY - SECTION A .

  • Page 3: Introduction

    S SERIES OM -- 05096 INTRODUCTION This Installation, Operation, and Maintenance The pump may be operated fully or partially sub- manual is designed to help you achieve the best merged, but should not be operated dry for ex- performance and longest life from your Gorman- tended periods.

  • Page 4: Safety - Section A

    S SERIES OM -- 05096 SAFETY - SECTION A This information applies to S-Series pair any power cable with a splice. The submersible motor driven pumps. pump motor and cable must be com- pletely waterproof. Damage to the pump or personal injury may result from alter- ations.

  • Page 5: Installation

    S SERIES OM -- 05096 INSTALLATION --- SECTION B Review all SAFETY information in Section A. a. Inspect the pump assembly for cracks, dents, damaged threads, and other obvious dam- age. b. Check for and tighten loose attaching hard- ware.

  • Page 6: Motor Specifications

    OM -- 05096 S SERIES OUTLINE DRAWING S1 1/2C Figure 1. Pump Models S1 1/2C3-- E.33 115/1 and S2J3-- E.5 115/1 Motor Specifications Model H.P . RPM Amps S1 1/2C 0.33 3400 3400 Lifting This pump is designed to be light weight and porta- Figure 2.

  • Page 7: Positioning The Pump

    S SERIES OM -- 05096 Positioning the Pump Secure and support the pump by the handle on the pump. If the bottom is heavily sludge-covered, This pump is designed to operate fully or partially rest the pump on support blocks or suspend it near submerged;...

  • Page 8: Piping

    OM -- 05096 S SERIES PIPING short and straight as possible. If rigid piping is used, minimize the use of elbows and fittings which increase friction losses and reduce pump perform- The pump volute is equipped with a standard NPT ance.

  • Page 9: Operation

    OM -- 05096 S SERIES OPERATION --- SECTION C Review all SAFETY information in Section A. Always keep the plug end dry. Follow the instructions on all tags, labels and decals attached to the pump. PUMP OPERATION Do not operate this pump where explo- Figure 1.

  • Page 10: Operational Checks

    OM -- 05096 S SERIES STOPPING the liquid level to drop below the bottom of the pump motor cover to ensure cooling of the pump motor. To stop the pump when in manual mode, simply unplug it from the receptacle. After stopping the 2.
  • Page 11 OM -- 05096 S SERIES it to dry thoroughly. Run the pump for two or three restart. minutes to dry the inner walls. If the pump freezes, move it into a warm area until completely thawed, or submerge it into the liquid. If...

  • Page 12: Troubleshooting

    OM -- 05096 S SERIES TROUBLESHOOTING --- SECTION D Review all SAFETY information in Section A. TROUBLE POSSIBLE CAUSE PROBABLE REMEDY PUMP WILL NOT Hardened mud or sludge in impeller. Remove strainer, check and clean. RUN (MANUAL MODE) Damaged power cable.

  • Page 13: Pump Maintenance And Repair - Section E

    S SERIES OM -- 05096 PUMP MAINTENANCE AND REPAIR - SECTION E MAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PUMP WILL MAINTAIN PEAK OPERATING PERFORMANCE. STANDARD PERFORMANCE FOR PUMP MODELS S1 1/2C3-- E.33 115/1 and S2J3-- E.5 115/1 Based on 70_ F (21_ C) clear water at sea level.
  • Page 14 OM -- 05096 S SERIES SECTION DRAWING Figure 1. Pump Model S1 1/2C3---E.33 115/1 PAGE E -- 2 MAINTENANCE & REPAIR...

  • Page 15: Parts Lists

    S SERIES OM -- 05096 PARTS LIST Pump Model S1 1/2C3---E.33 115/1 (From S/N 1195445 up) If your pump serial number is followed by an “N”, your pump is NOT a standard production model. Contact the Gorman-Rupp Company to verify part numbers.
  • Page 16 OM -- 05096 S SERIES SECTION DRAWING Figure 2. Pump Model S2J3---E.5 115/1 PAGE E -- 4 MAINTENANCE & REPAIR...
  • Page 17 S SERIES OM -- 05096 PARTS LIST Pump Model S2J3---E.5 115/1 (From S/N 1195133 up) If your pump serial number is followed by an “N”, your pump is NOT a standard production model. Contact the Gorman-Rupp Company to verify part numbers.

  • Page 18: Pump Maintenance And Repair

    OM -- 05096 S SERIES PUMP MAINTENANCE AND REPAIR Review all SAFETY information in Section A. Obtain the services of a qualified elec- Follow the instructions on all tags, label and de- trician to service the electrical compo- cals attached to the pump.

  • Page 19: Seal Removal

    S SERIES OM -- 05096 screwdriver and unscrew the impeller from the pected, contact your Gorman-Rupp distributor or shaft. the factory for motor service. Seal Removal POWER CABLE AND CAPACITOR REPLACEMENT NOTE The seal for this pump consists of two identical seal (Figures 1 And 2) assemblies installed back-to-back in tandem.

  • Page 20: Power Cable Installation

    OM -- 05096 S SERIES components, the power cable and capacitor. If the the upper motor cover with the holding rods and pump fails to run and motor problems are sus- lockwashers (10 and 11). Make sure the cable pected, contact your Gorman-Rupp distributor or leads are not pinched under the motor top cover.

  • Page 21: Seal Installation

    S SERIES OM -- 05096 precautions printed on solvent contain- replace the complete seal; never mix old and new ers. seal parts. Handle a new seal with extreme care to prevent Inspect the rotor shaft for damaged threads, scor- damage. Be careful not to contaminate the preci- ing, or nicks.

  • Page 22: Impeller Installation

    OM -- 05096 S SERIES lint-free cloth. Use your thumbs to press the as- the end of this section for the correct lubricant. Re- sembly into the bore. Apply equal pressure on op- install the oil cavity drain screw and O-ring (34 and posite sides until the seat contacts the bore shoul- 5H).

  • Page 23: Lubrication Specifications

    S SERIES OM -- 05096 LUBRICATION SPECIFICATIONS AW 26 oil for repair. Quantities for each pump are as follows: Seal Cavity ... . . Cover seal but do not When shipped from the factory, the pump seal cav- completely fill chamber ity was fully lubricated with Shell Turbo-T68 oil.
  • Page 24 For U.S. and International Warranty Information, Please Visit www.grpumps.com/warranty or call: U.S.: 419−755−1280 International: +1−419−755−1352 For Canadian Warranty Information, Please Visit www.grcanada.com/warranty or call: 519−631−2870 THE GORMAN-RUPP COMPANY D MANSFIELD, OHIO GORMAN-RUPP OF CANADA LIMITED ST. THOMAS, ONTARIO, CANADA...

This manual is also suitable for:

S1 1/2c3-e.33 115/1S2j3-e.5 115/111954451195133

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