Transmission Shafts - KYMCO UXV500I Repair Manual

5.Engine
UXV 500i/700i

Transmission Shafts

SAFETY FIRST: Protective gloves and eyewear are recommended at this point.
Remove the transmission shafts from the transmission. See the Transmission Removal
topic for more information.
Disassembly
When disassembling the transmission shafts be sure to keep track of the order and
orientation of the parts as they come apart. Discard old snap rings. Clean all of the
components using aerosol brake cleaner and a lint free cloth. Inspect the parts for visible
signs of wear or damage. Replace any defective components.
Inspect all of the shifter dogs carefully for wear, especially on the outer edges. Also inspect
the slots or other dogs on adjoining gears that the dogs fit into or against. Damage to the
dogs or slots can cause the transmission to jump out of gear. Replace any gears that are
damaged or worn even a little bit.
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