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Polygraphische innovative
Technik Leipzig
Operation Manual
NIP CON SMART
Innovative measuring system for fast adjustment
of the nip width between hard and soft rollers
PITSID Polygraphische innovative Technik Leipzig GmbH
Mommsenstraße 2 | D-04329 Leipzig
EN
Tel +49 341 25942-0 | Fax +49 341 25942-99
EN
info@pitsidleipzig.com | www.pitsidleipzig.com
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Table of Contents
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Summary of Contents for PITSID NIP CON SMART
- Page 1 NIP CON SMART Innovative measuring system for fast adjustment of the nip width between hard and soft rollers PITSID Polygraphische innovative Technik Leipzig GmbH Mommsenstraße 2 | D-04329 Leipzig Tel +49 341 25942-0 | Fax +49 341 25942-99 info@pitsidleipzig.com | www.pitsidleipzig.com...
- Page 2 Index General Information 1.1 Symbols 2 Intended Use and Restrictions on Use 3 Safety Instructions 4 Technical Data 5 Measuring Principle 6 The Measuring System 6.1 Scope of Delivery 6.2 Operation and Control Elements, Connections 6.3 Sensor 7 Operation 7.1 Software Installation 7.1.1 PC 7.1.2 Tablet 7.2 Connecting the System Components...
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Page 3: Table Of Contents
Lists These operating instructions support you during the initial start-up, operation and Action Fields maintenance of the contact zone measuring system NIP CON SMART. Preview It contains important information, the observance of which ensures safe use. Familia- Measured Value Display rize yourself with this documentation carefully before using the measuring system to avoid personal injury and material damage. - Page 4 The device has degree of protection IP 20. the contact strip width (NIP width). The Contact Zone Measuring System NIP CON SMART was developed for determining Technical Data the NIP width in printing presses. It is used for setting and checking the inking and dampening unit hard / soft paired rollers.
- Page 5 Measuring Principle Attachment ring Optical set point indicators Wireless connection indicator To determine the contact strip width (NIP width), sensors are positioned between the rollers to be measured. By creating pressure in the active sensor area, the width of 4 ON/OFF button the contact zone is detected.
- Page 6 To run the software on the PC, at least the operating system After opening the app, the internal memory under …/My Docu- Windows 7 is required. At least Android 7.0 ("Nougat") must be ments/Documents creates only the folder /NipCon. This folder installed on the tablet.
- Page 7 Connected hand-held devices cannot establish any further connec- Event Status tions. Hand-held device Newly connected devices are not automatically connected in the PC software. Active connection Establishing connection How to connect the software and hand-held device in the PC version: 1.
- Page 8 The parameter input is completed with the Measure Parameter and measure It is not necessary to create a template for simple measurements. button. □ By activating Save in template, the entered values are perma- The parameters for the measuring points can be entered directly. √...
- Page 9 Positioning the Sensors The sensors must be positioned between stationary rollers. For this purpose, machine functions such as engaging and disengaging the rollers or running the machine in creep speed (inching mode) can be used for this purpose. When positioning the sensors, an accidental reversal of the drive IMPORTANT and operator side must be carefully avoided.
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Page 10: Measure
7.3.3 Measurement Evaluation and Protocols • Menu • Enter parameters Evaluation • Lists of measurements, measuring points and templates The measurement results are automatically evaluated based on the set-point and tolerance values of the individual roller pairs. • Preview entire measurement task •... - Page 11 In the tablet version, you can choose between a list and a roller diagram (geometry view). Preview of the Entire Measurement Task The preview window provides an overview of the measurement progress. The colour coding of the status information and measured values of individual roller pairs are taken from the list field ( Lists of Templates, Measurements and Measuring Points).
- Page 12 File Names With an existing connection between the system components, the The program specifies the names and formats of the templates and measurement charge status of the measuring system is visualized in the background files. The image file of the roller diagram defines the name of the template. of the action field.
- Page 13 7.4.2 Search 7.4.3 Measure Measure menu contains all functions for preparing and performing measure- Search menu item helps you edit and manage your measurement data. It is ments. The functionality in the views is determined by lists (overview), preview, only available on the PC. action field and measured value display.
- Page 14 Status information Function Action Color Status information Measure view Templates and measurements (Measure view) Starts measurement based on a template or continues an Start measuring existing measurement Blue Template Copies the file to the protocol list and opens the protocol Print measurement menu Blue !!!
- Page 15 The position of the measured value in relation to the setpoint and tolerance can also be assessed using the measured value position indicators. ( Section 7.4.1 General Remarks) Rubber thickness Rubber hardness Soft roller Designation Set point comparison Diameter Color Result Set point Measurement...
- Page 16 In addition to critical sensor positions: In the app, the measured values can be protocolled using action field Print measu- rement in the Measure view. A specific protocol name can be assigned to the • not deep enough printout before the protocol is saved as PDF or sent to a printer. •...
- Page 17 Collected measurement data are saved on the tablet in the directory Start with the largest roller of the machine or on the plate cylinder..My Documents / Documents / NipCon / Section 7.1.2 Tablet) By setting 3 points along the circumference, the position and The software continuously scans the import directory and automatically sorts measu- diameter of the rollers are determined.
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Page 18: Maintenance
The action button Search COM: supports the connection establish- Template files are stored in the directory …. /NipCon/ Templates ment ( Section 7.2 Connecting the System Components) Section 7.1.1 PC). ▬ Serial port number: information The action button Open template starts Windows Explorer and allows you to select the template to be edited. -
Page 19: 8.2 Cleaning
The remaining charge of the handheld device is monitored. The It switches off automatically after 5 minutes. battery can only be recharged after it has been discharged to 75 % of the battery capacity (<3.95 V). The battery level of the measured value display window always ▬... -
Page 20: Storage, Transportation
Dirt on the hand-held device can be removed with a dry, lint-free cloth. PITSID Polygraphische innovative Technik Leipzig GmbH takes over the disposal of sent in old devices of the NIP CON SMART Measuring System. If the tablet is still contaminated despite the protective cover, please note the manufacturer's instructions ( Tablet: Safety Information). -
Page 21: Malfunctions
The warranty claim expires if changes to the product by the customer or by third Gboard keyboard parties are not agreed upon with PITSID – Polygraphische Innovative Technik Leipzig Keyboard not installed or Installation on the tablet not available on GmbH and go beyond the activities described in this product. - Page 22 Error Messages If no measured values can be determined, error messages provide information on operation. Error messages are also visible on the handheld device via the operating and control elements. ( Chapter 6.2 Operating and Control Elements) Information Cause Action Referral Handheld Software...
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