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MR TRAFOGUARD ISM Operating Instructions Manual

Monitoring system
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Monitoring System
TRAFOGUARD® ISM®
Operating Instructions
5163667/00 EN

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Summary of Contents for MR TRAFOGUARD ISM

  • Page 1 Monitoring System TRAFOGUARD® ISM® Operating Instructions 5163667/00 EN...
  • Page 2 © All rights reserved by Maschinenfabrik Reinhausen Dissemination and reproduction of this document and use and disclosure of its content are strictly prohibited unless expressly permitted. Infringements will result in liability for compensation. All rights reserved in the event of the granting of patents, utility models or designs.

  • Page 3: Table Of Contents

    Table of contents Table of contents Introduction......................... 9 Manufacturer............................9 Completeness............................9 Safekeeping............................9 Notation conventions........................... 9 1.4.1 Hazard communication system..........................9 1.4.2 Information system.............................. 11 1.4.3 Instruction system............................... 11 1.4.4 Typographic conventions............................ 12 Safety..........................13 Appropriate use..........................13 Fundamental Safety Instructions....................... 13 Personnel qualification........................
  • Page 4 Table of contents 4.2.2 Wiring requirement of operating site ........................31 4.2.3 Wiring requirement in control cabinet........................32 4.2.4 Information about shielding the CAN bus......................33 Minimum distances..........................34 Installing the 19-inch plug-in housing....................34 Installing the individual components on a cap rail................37 4.5.1 Fastening the cap rail............................
  • Page 5 Table of contents 6.1.4 Visualization................................ 73 Control (optional)..........................77 6.2.1 Setting the desired value............................. 77 6.2.2 Bandwidth................................90 6.2.3 Delay time T1..............................91 6.2.4 Delay time T2..............................93 Transformer data..........................96 6.3.1 Setting the primary transformer voltage......................96 6.3.2 Setting the secondary transformer voltage......................96 6.3.3 Setting primary transformer current........................
  • Page 6 Table of contents Hot-spot calculation (optional)......................124 Setting calculation of transformer's loss of life (optional)..............125 6.10 Cooling system control (optional)....................126 6.10.1 Configuring cooling stages..........................127 6.10.2 Configuring load-dependent mode........................130 6.10.3 Configuring periodic mode..........................131 6.10.4 Configuring alternating mode..........................132 6.10.5 Displaying status of cooling stages........................
  • Page 7 Table of contents 6.22.6 Configuring DNP3 (optional)..........................169 6.23 Time synchronization........................173 6.23.1 Activating time synchronization using SNTP..................... 173 6.23.2 Entering the time server address........................174 6.23.3 Setting the time zone............................175 6.23.4 Setting synchronization interval......................... 175 6.23.5 Reference time..............................175 6.24 User administration..........................
  • Page 8 Table of contents Disposal........................... 205 Technical data......................... 206 10.1 Voltage supply (G1 PULS QS3.241)....................206 10.2 Voltage supply..........................206 10.3 Voltage measurement and current measurement................207 10.4 Digital inputs and outputs........................ 208 10.5 Analog inputs and outputs....................... 210 10.6 Central processing unit........................211 10.7 System networking..........................

  • Page 9: Introduction

    1 Introduction Introduction This technical file contains detailed descriptions on the safe and proper in- stallation, connection, commissioning and monitoring of the product. It also includes safety instructions and general information about the prod- uct. This technical file is intended solely for specially trained and authorized per- sonnel.
  • Page 10 1 Introduction 1.4.1.1 Warning relating to section Warnings relating to sections refer to entire chapters or sections, sub-sec- tions or several paragraphs within this technical file. Warnings relating to sections use the following format: Type and source of danger WARNING Consequences ►...

  • Page 11: Information System

    1 Introduction Pictogram Meaning Warning of combustible substances Warning of danger of tipping Table 2: Pictograms used in warning notices 1.4.2 Information system Information is designed to simplify and improve understanding of particular procedures. In this technical file it is laid out as follows: Important information.

  • Page 12: Typographic Conventions

    1 Introduction Step 2. ð Result of step (optional). ð Result of action (optional). 1.4.4 Typographic conventions The following typographic conventions are used in this technical file: Typographic convention Purpose Example UPPERCASE Operating controls, switches ON/OFF [Brackets] PC keyboard [Ctrl] + [Alt] Bold Software operating controls Press Continue button...

  • Page 13: Safety

    2 Safety Safety This technical file contains detailed descriptions on the safe and proper in- stallation, connection, commissioning, operation, and monitoring of the prod- uct. ▪ Read this technical file through carefully to familiarize yourself with the product. ▪ This technical file is part of the product. ▪...
  • Page 14 2 Safety Personal protective equipment Loosely worn or unsuitable clothing increases the danger of becoming trap- ped or caught up in rotating parts and the danger of getting caught on pro- truding parts. This increases the danger to life and limb. ▪...

  • Page 15: Personnel Qualification

    2 Safety Ambient conditions To ensure reliable and safe operation, the product must only be operated under the ambient conditions specified in the technical data. ▪ Observe the specified operating conditions and requirements for the in- stallation location. Modifications and conversions Unauthorized or inappropriate changes to the product may lead to personal injury, material damage and operational faults.

  • Page 16: Personal Protective Equipment

    2 Safety Operator The operator uses and operates the product in line with this technical file. The operating company provides the operator with instruction and training on the specific tasks and the associated potential dangers arising from im- proper handling. Technical Service We strongly recommend having maintenance, repairs and retrofitting carried out by our Technical Service department.
  • Page 17 2 Safety Special personal protective equipment for particular environments Safety glasses To protect the eyes from flying parts and splashing liquids. Visor To protect the face from flying parts and splashing liquids or other dangerous sub- stances. Hard hat To protect from falling and flying parts and materials.

  • Page 18: Product Description

    3 Product description Product description This chapter contains an overview of the design and function of the product. Scope of delivery The following items are included in the delivery: ▪ TRAFOGUARD® ISM® ▪ Terminating resistor for CAN bus (optional) ▪ Technical files ▪...

  • Page 19: Performance Features

    3 Product description Performance features Depending on your order, the device is equipped with the following optional function packages: ▪ Basic monitoring – Voltage, current, frequency – Active power, reactive power, apparent power, power factor – Temperature monitoring (ambient temperature, temperature of top- oil, temperature of bottom oil (optional), calculation of hot-spot tem- perature in accordance with IEC 60076-7 or IEEE C57.91) –...

  • Page 20: Design

    3 Product description – Status of the motor-drive unit (motor protective switch, motor is run- ning) – Bandwidth monitoring – Function monitoring – Limit value monitoring (voltage, current, power, phase angle) ▪ Cooling system control – 2, 4 or 6 cooling stages, can be individually parameterized –...

  • Page 21: Power Supply

    3 Product description Figure 3: Individual components for assembly on a cap rail 3.4.1 Power supply The OT1205 assembly contains the power supply unit for powering the de- vice. Depending on configuration, the device is equipped with one of the fol- lowing power supply unit variants: ▪...

  • Page 22: Power Supply

    3 Product description 3.4.2 Power supply The PULS DIMENSION QS3.241 assembly is used for the device's power supply. Figure 4: QS3.241 assembly 3.4.3 Central processing unit The CPU I assembly is the central computing unit for the device. It contains the following interfaces: ▪...

  • Page 23: Voltage Measurement And Current Measurement

    3 Product description 3.4.4 Voltage measurement and current measurement The UI 1 assembly is used for measuring 1-phase voltage and current. Figure 6: UI 1 assembly The UI 3 assembly is used for measuring 3-phase voltage and current. Figure 7: UI 3 assembly 3.4.5 Digital inputs and outputs The DIO 28-15 and DIO 42-20 (HL) assemblies provide a different number...

  • Page 24: Analog Inputs And Outputs

    3 Product description Figure 8: DIO 42-20 assembly 3.4.6 Analog inputs and outputs The AIO 2 and AIO 4 assemblies provide analog inputs and outputs: ▪ AIO 2: 2 channels ▪ AIO 4: 4 channels In accordance with the device configuration, the AIO assembly supports one of the following signal types: Input Output...

  • Page 25: Media Converter

    3 Product description Figure 9: AIO 4 assembly 3.4.7 Media converter The MC 2-2 assembly is a media converter, which converts 2 electrical con- nections (RJ45) to one fiber-optic cable connection each. Each is converted independently of the other. The following interfaces are available: ▪...

  • Page 26: Media Converter With Managed Switch

    3 Product description 3.4.8 Media converter with managed switch The assembly SW 3-3 is a media converter with managed switch. It com- bines two independent functions and provides you with the following interfa- ces: ▪ A media converter converts an electric connection (RJ45) into a fiber optic connection –...
  • Page 27 3 Product description User rights and user roles The device is fitted with a rights system and a roles system. The display and access rights to device settings or events can therefore be controlled at user level. You can configure the rights system and roles system to meet your require- ments.
  • Page 28 3 Product description Setting the parameters Depending on the parameter, you can undertake the settings in various ways. Selecting list To select a list entry, proceed as follows: Use rotary knob to navigate to list and press the key. Figure 12: Selecting entry from list Use rotary knob to highlight entry from list and press the key.
  • Page 29 3 Product description Enter the value you want and confirm with Press the Accept button to save the modified parameter. Entering text To enter text, proceed as follows: Use rotary knob to select the text box and press the key. ð...

  • Page 30: Mounting

    4 Mounting Mounting This chapter describes how to correctly install and connect the device. Ob- serve the connection diagrams provided. Electric shock DANGER Risk of fatal injury due to electrical voltage. Always observe the following safety regulations when working in or on electrical equipment. ►...

  • Page 31: Wiring Requirement Of Installation Site

    4 Mounting 4.2.1 Wiring requirement of installation site Note the following when selecting the installation site: ▪ The system's overvoltage protection must be effective. ▪ The system's ground connection must comply with all technical regula- tions. ▪ Separate system parts must be joined by a potential equalization. ▪...

  • Page 32: Wiring Requirement In Control Cabinet

    4 Mounting Using single conductors may limit the effectiveness of the shielding. Con- nect close-fitting shielding to cover all areas. Figure 16: Recommended connection of the shielding Connection of the shielding Shielding connection covering using a "pigtail" all areas 4.2.3 Wiring requirement in control cabinet Note the following when wiring the control cabinet: ▪...

  • Page 33: Information About Shielding The Can Bus

    4 Mounting 4.2.4 Information about shielding the CAN bus In order for the CAN bus to operate faultlessly, you have to connect the shielding using one of the following variants. If you are not able to use any of the variants detailed below, we recommend using fiber optic cables. Fiber optic cables decouple the devices and are not sensitive to electromagnetic interferences (surge and burst).

  • Page 34: Minimum Distances

    4 Mounting Minimum distances Damage to the device due to overheating! NOTICE Insufficient circulation of ambient air can result in damage to the device. ► Keep the ventilation slots clear. ► Ensure sufficient distance to neighboring components. ► Only mount device in horizontal position (ventilation slots are at the top and bottom).
  • Page 35 4 Mounting Place device in 19" frame and screw down. Figure 19: Example of device mounting in a 19" frame Mounting in a control panel with a 19" flush control panel frame To mount the device in a control panel, proceed as follows: ü...
  • Page 36 4 Mounting Produce cut-out in control panel. Figure 21: Producing cut-out in control panel Mounting cage nuts Figure 22: Mounting cage nuts Secure frame to control panel. Figure 23: Securing frame to control panel TRAFOGUARD® ISM® 5163667/00 EN Maschinenfabrik Reinhausen GmbH 2016...

  • Page 37: Installing The Individual Components On A Cap Rail

    4 Mounting Slide device into flush control panel frame and secure. Figure 24: Securing device Close cover of flush control panel frame. Figure 25: Closing cover Installing the individual components on a cap rail 4.5.1 Fastening the cap rail The cap rail is required to install a bus bar or a device's remote assemblies in a control cabinet.
  • Page 38 4 Mounting Electric shock WARNING Risk of fatal injury due to electrical voltage if the cap rail is not connected to the protective ground. ► Connect the cap rail to the protective ground securely (e.g. with a pro- tective conductor line-up terminal). ►...

  • Page 39: Installing The Bus Rail On The Cap Rail

    4 Mounting 4.5.2 Installing the bus rail on the cap rail The bus rail connects the CPU, DIO and AIO assemblies to each other me- chanically and electrically. The bus bar can contain different assemblies ac- cording to your order. Proceed as follows to mount the bus rail to the cap rail: WARNING! Mount the bus rail to the cap rail while ensuring that the ►...

  • Page 40: Connecting Device

    4 Mounting WARNING! Engaging the assembly to the cap rail at the specified ► location while ensuring that the assembly engages correctly. Otherwise an electrical shock can occur as a result of a faulty connection to the protective ground. Figure 28: Example: Engaging assemblies DIO and SW Connecting device The following section describes how to establish the electrical connection to the device.

  • Page 41: Cable Recommendation

    4 Mounting Wiring information Note this procedure for the wiring: ü To obtain a better overview when connecting cables, only use as many leads as necessary. ü Note the connection diagram. ü Use only the specified cables for wiring. Note the cable recommenda- tion.

  • Page 42: Information About Connecting Serial Interfaces Rs232 And Rs485

    4 Mounting Cable Assembly Cable type Conductor cross- Max. length section CAN bus CPU I Shielded 0.75 mm² 2,000 m (total CAN bus) Ethernet RJ45 CPU I min. Cat-5, 100 m shielded S/FTP Ethernet FO MC 2-2, SW Duplex LC 2000 m Multimode, OM3, 1,310 nm...
  • Page 43 4 Mounting RS485 (D-SUB 9-pole) To connect the device via the RS485 interface (COM2), use a data cable with the following structure: Figure 30: RS485 data cable Maschinenfabrik Reinhausen GmbH 2016 5163667/00 EN TRAFOGUARD® ISM®...
  • Page 44 4 Mounting Combined interface RS232/RS485 (D-SUB 9-pole) To connect the device via a combined RS232/RS485 interface (COM2), use a data cable with the following structure: Figure 31: Data cables for combined interface RS232/RS485 D-SUB 9-pole plug connection Only use 9-pole D-SUB plugs with the following characteristics: ▪...

  • Page 45: Information About Laying Fiber-Optic Cable

    4 Mounting 4.6.3 Information about laying fiber-optic cable To ensure the smooth transfer of data via the fiber-optic cable, you must en- sure that mechanical loads are avoided when laying the fiber-optic cable and later on during operation. Also observe the information from the manufactur- er of the fiber-optic cable and the following instructions: ▪...

  • Page 46: Wiring The Cpu I Assembly

    4 Mounting To connect cables to the system periphery, proceed as follows: ü Use only the specified cables for wiring. Note the cable recommenda- tion. ► Connect the lines to be wired to the device to the system periphery as shown in the connection diagrams supplied.
  • Page 47 4 Mounting Connect the ETH 1 interface to the control system (SCADA) in accord- ance with the connection diagram. Figure 35: SCADA connection Observe the information about connecting serial interfaces [► 42]. Maschinenfabrik Reinhausen GmbH 2016 5163667/00 EN TRAFOGUARD® ISM®...
  • Page 48 4 Mounting As an alternative to step 2, you can connect the COM 2 interface (D- Sub 9-pole) to the control system (SCADA) in accordance with the con- nection diagram. Figure 36: Serial SCADA connection over the COM 2 interface Voltage supply You have to connect the CPU I component to the voltage supply of the volt- age supply unit.

  • Page 49: Wiring The Ui Assembly

    4 Mounting Insert and fasten the plug into the respective "24V DC" slot. Figure 38: Fasten the 24V DC plug 4.6.7 Wiring the UI assembly Proceed as follows to wire the UI assembly: Guide leads into corresponding connector terminals and fasten them us- ing a screwdriver.
  • Page 50 4 Mounting Figure 40: Example: Connector for current measurement Insert the plug into the associated slot and engage the plug. Figure 41: Engaging the plug TRAFOGUARD® ISM® 5163667/00 EN Maschinenfabrik Reinhausen GmbH 2016...

  • Page 51: Wiring The Aio Assembly

    4 Mounting 4.6.8 Wiring the AIO assembly Damage to the device NOTICE Incorrectly connected and configured analog inputs/outputs may result in damage to the device and sensor. ► Follow information about connecting analog sensors. ► Configure analog inputs and outputs according to the connected sen- sors [►...
  • Page 52 4 Mounting Connector assignment The AIO 2 and AIO 4 assemblies have a separate plug connector for each channel (input or output). The connectors are assigned as follows: Figure 43: Connector assignment of AIO 2 and AIO 4 assemblies Interface Description I OUT (+): Current output + I/U IN (+) U OUT (+): Voltage...
  • Page 53 4 Mounting 0/4...20 mA-Sensor You must connect a 4...20 mA sensor to the pins . You must also connect the supplied bridge to the pins , and 4...20 mA signal source I OUT (+) I/U IN (+) U OUT (+) I/U IN (-) I/U OUT (+) Figure 44: Connection example for a 4...20 mA sensor...
  • Page 54 4 Mounting Wiring analog inputs/outputs Guide the leads into the plug terminal and fasten them using a screw- driver. Figure 46: Inserting the leads into the plug connector Insert and screw the plug into the respective slot in accordance with the supplied connection diagram.
  • Page 55 4 Mounting Voltage supply Connect the AIO 2/AIO 4 assembly to the voltage supply of the voltage sup- ply unit: Guide the leads into the plug terminal and fasten them using a screw- driver. Figure 48: Inserting the leads Insert and fasten the plug into the respective "24V DC" slot Figure 49: Fasten the "24V DC"...

  • Page 56: Wiring The Dio Assembly

    4 Mounting 4.6.9 Wiring the DIO assembly Guide the leads into the terminal of the plug in accordance with the sup- plied connection diagram and fasten then using a screwdriver. Figure 50: Inserting the leads Insert and screw the plug into the respective slot in accordance with the supplied connection diagram.
  • Page 57 4 Mounting When connecting the DIO 28-15/DIO 42-20 assembly to the CPU assembly, it is imperative you use only the supplied connection cable. If you use the 2.1 m or 3 m connection cable, you have to insert the plug with the CPU la- bel into the CPU assembly because this plug contains a terminating resis- tor.

  • Page 58: Wiring The Mc 2-2/Sw3-3 Assembly

    4 Mounting Insert and fasten the plug into the respective "24V DC" slot. Figure 54: Fasten the 24V DC plug 4.6.10 Wiring the MC 2-2/SW3-3 assembly Insert the supplied SFP module into the corresponding Ethernet inter- face in accordance with the connection diagram and fold the clasp down.
  • Page 59 4 Mounting Remove the SFP module dust socket. Figure 56: Removing the dust socket Insert the fiber-optic cable into the SFP module. Figure 57: Inserting the fiber-optic cable Maschinenfabrik Reinhausen GmbH 2016 5163667/00 EN TRAFOGUARD® ISM®...

  • Page 60: Wiring The G1 (Puls) Assembly

    4 Mounting Voltage supply Connect the MC2-2/SW3-3 assembly to the voltage supply of the voltage supply unit: For the voltage supply, guide the leads into the corresponding terminals of the plug and fasten them using a screwdriver. Figure 58: Inserting the leads Insert and fasten the plug into the respective "24V DC"...
  • Page 61 4 Mounting Fire hazard WARNING Fire hazard as a result of insufficiently dimensioned cables for the 24 V sup- ply of the assemblies. ► Only use cables with a cross-section of 2.5 mm². Connect the G1 (PULS) assembly in accordance with the connection dia- gram: Insert the guides into the corresponding connections and close the...

  • Page 62: Connecting The Power Supply

    4 Mounting Insert the guides of the neutral conductor (N), phase conductor (L) and protective conductor into the corresponding connections and close the lever Figure 61: Inserting the neutral conductor, phase conductor and protective conductor 4.6.12 Connecting the power supply You may only connect the device to circuits with an external overcurrent pro- tection device and an isolating device with all poles disconnected so the equipment can be fully de-energized if required (service, maintenance etc.).
  • Page 63 4 Mounting Proceed as follows to connect the voltage supply: ► Connect the voltage in accordance with the connection diagram provid- Maschinenfabrik Reinhausen GmbH 2016 5163667/00 EN TRAFOGUARD® ISM®...

  • Page 64: Commissioning

    An incorrectly connected device can lead to damage to the device and sys- tem periphery. ► Check the entire configuration before commissioning. Performing tests Please contact Maschinenfabrik Reinhausen GmbH (MR) if any aspect of the tests is not clear. 5.1.1 Ground test For commissioning, carry out a ground test (check of the impedance of the protective bonding) in accordance with IEC 61010-1.
  • Page 65 5 Commissioning Figure 62: Perform a ground test on the DIO assembly (sample representation of the DIO 28-15 assembly). Feed the test current at the grounding terminal of the G1 PULS DIMEN- SION QS3.241 assembly using a constant current source and measure the voltage between the measurement point and the protective conduc- tor.

  • Page 66: Performing A High Voltage Test

    Ramp Breaking cur- ration rent threshold OT1205 N, L > 10 mA (MR/N) UI 1 N, L > 4 mA k, l UI 3 N, L1, L2, L3 > 4 mA 2.2 kV AC...
  • Page 67 5 Commissioning Assembly Interfaces Test parameters max. test volt- max. test du- Ramp Breaking cur- ration rent threshold DIO 28-15 any DI, DO > 1 mA DIO 42-20 DIO 42-20 HL G1 (PULS) N, L > 4 mA 2.2 kV AC Table 8: Permitted interfaces and test parameters for the high voltage test only the version with 85...265 VAC/VDC wide-range power supply, other- wise the device may be damaged.

  • Page 68: Setting The Language

    5 Commissioning Figure 65: Sample set-up of the high voltage test for a device designed with the G1 (PULS) power supply Setting the language You can use this parameter to set the display language for the device. The device comes with a maximum of 4 languages. The following languages are available: English Italian*...

  • Page 69: Setting Date And Time

    5 Commissioning Setting date and time You can set the date and time in the following ways: ▪ Setting manually ▪ Time synchronization via control system (SCADA) ▪ Time synchronization via SNTP time server If you are using a control system, the device automatically synchronizes the date and time with the control system.

  • Page 70: Commissioning Wizard

    5 Commissioning Commissioning wizard If you want the device to help when setting the relevant parameters, you can use the commissioning wizard TILA (TAPCON® Interactive Launch Assist). The commissioning wizard provides a choice of parameters you can config- ure in order. A detailed description of each of the parameters can be found in the Func- tions and settings chapter.

  • Page 71: Checking Measured Values And Status Of Digital Inputs And Outputs

    5 Commissioning Checking measured values and status of digital inputs and outputs Upon commissioning the device, check whether the measured values and status of digital inputs and outputs are plausible. To do so, use an additional measuring device if necessary in order to check the individual measured val- ues.

  • Page 72: Functions And Settings

    6 Functions and settings Functions and settings This chapter describes all the functions and setting options for the device. General You can set general parameters in this menu item: General settings ▪ Display language for the device – Can also be set via the status bar [►...

  • Page 73: Activating/Deactivating Automatic Launch Of Commissioning Wizard

    6 Functions and settings 6.1.1 Activating/deactivating automatic launch of commissioning wizard You can use this parameter to set whether the commissioning wizard [► TILA (TAPCON® Interactive Launch Assist) is to launch automatically when the device is restarted. Go to Settings > Parameters > General > Commissioning wizard. Select the option you want.
  • Page 74 6 Functions and settings To establish a connection with the visualization, please note the following sections. 6.1.4.1 Configuring visualization You can use the following parameters to configure the interface for the visu- alization. The following parameters are available: ▪ IP address ▪...
  • Page 75 6 Functions and settings Establishing connection via front interface The device is equipped with a DHCP server for connection via the front inter- face. To establish a connection via the front interface, proceed as follows: Connect PC and device via front interface using Ethernet cable (RJ45 plug).
  • Page 76 6 Functions and settings Establishing connection via the ETH2.2 interface on the CPU I module on the back To connect via the interface on the back, proceed as follows: Connect PC and device via ETH2.2 interface on back using Ethernet ca- ble (RJ45 plug).

  • Page 77: Control (Optional)

    6 Functions and settings Enter the visualization's IP address (e.g. http://192.0.1.230, if SSL encryption is active enter https://192.0.1.230) on the PC in the browser. ð The visualization is accessed. Control (optional) All of the parameters required for the regulation function are described in this section.
  • Page 78 6 Functions and settings The device only processes commands via digital inputs or the control sys- tem when it is in the Remote mode. You must also set the Remote behavior parameter accordingly. Setting the desired value To set the desired value, proceed as follows: Go to Settings >...
  • Page 79 6 Functions and settings Press the Accept button to save the modified parameter. 6.2.1.4 Analog setting of the desired value With the analog setting of the desired value, the desired value for the auto- matic voltage regulation can be variably adapted using an analog signal (e.g. 4...20 mA).
  • Page 80 6 Functions and settings Setting min. desired value setting With this parameter, you can set the desired value that corresponds to the minimum level of the analog signal (e.g. 4 mA for 4...20 mA signal). Go to Settings > Parameters > Control > Setting min. desired value. Enter desired value.
  • Page 81 6 Functions and settings Depending on whether positive or negative active power is measured, the desired value calculation is based on 2 linear equations (see example in dia- gram below). Parameter Function Settings (see dia- gram below) : Maximum desired value Maximum set desired value is activated when 103.0 V is exceeded.
  • Page 82 6 Functions and settings Response to active power P being exceeded If the measured active power P exceeds the set parameter P , the value meas is adopted as the desired value. Response to value falling below active power P If the measured active power P falls below the set parameter P , the val-...
  • Page 83 6 Functions and settings Activating TDSC The TDSC function is only active when the device can calculate the active power (correct current measurement and voltage measurement) and the re- quired parameters are set. If this isn't done, the voltage is regulated to the set desired value [►...
  • Page 84 6 Functions and settings 6.2.1.7 Active power-dependent adjustment of desired voltage value with 3 different desired values The TAPCON® Dynamic Setpoint Control (TDSC) function is used to adapt the desired voltage value depending on the measured active power. This al- lows you to compensate for a voltage drop during increased load or an in- crease in voltage due to a decentralized feed-in.
  • Page 85 6 Functions and settings Figure 76: Active power-dependent adjustment of desired voltage value Desired value Minimum desired value Measured active power Maximum desired value meas Active power at minimum Set desired value when desired value measured active power = Active power at maximum desired value Maschinenfabrik Reinhausen GmbH 2016 5163667/00 EN...
  • Page 86 6 Functions and settings Response to active power P being exceeded If the measured active power P exceeds the set parameter P , the value meas is adopted as the desired value. Response to value falling below active power P If the measured active power P falls below the set parameter P , the val-...
  • Page 87 6 Functions and settings Activating TDSC The TDSC function is only active when the device can calculate the active power (correct current measurement and voltage measurement) and the re- quired parameters are set. If this isn't done, the voltage is regulated to the set desired value 1/2/3 [►...
  • Page 88 6 Functions and settings 6.2.1.8 Desired value setting via BCD With the setting of the desired value via BCD, you can variably adapt the de- sired value for the automatic voltage regulation via digital inputs by means of BCD coding. Depending on variant, desired value setting via BCD is always active or you can activate it by creating a signal at the BCD desired value input.
  • Page 89 6 Functions and settings Desired BCD input value 78 V 79 V 80 V 81 V 82 V 83 V 84 V 85 V 86 V 87 V 88 V 89 V 90 V 91 V 92 V 93 V 94 V 95 V 96 V...

  • Page 90: Bandwidth

    6 Functions and settings Desired BCD input value 116 V 117 V 118 V 119 V 120 V 121 V 122 V 123 V 124 V 125 V 126 V 127 V 128 V 129 V 130 V 131 V 132 V 133 V 134 V...

  • Page 91: Delay Time T1

    6 Functions and settings Determining bandwidth In order to set the correct value, the transformer's step voltage and nominal voltage must be known. Note that a large bandwidth will result in a large control deviation. The bandwidth must always be greater than the following value: Figure 77: Calculation of minimum bandwidth Step voltage of tap position n-1 Step voltage of tap position n...
  • Page 92 6 Functions and settings Behavior only with delay time T1 If the measured voltage U is within the set bandwidth , no control actual commands are issued to the motor-drive unit for the tap-change operation. Control commands will also not be issued to the motor-drive unit if the meas- ured voltage returns to the tolerance bandwidth within the set delay time .

  • Page 93: Delay Time T2

    6 Functions and settings Selecting time response T1 You can use this parameter to set the time response for delay time T1. You can select the following options: ▪ Linear time response ▪ Integral time response Linear time response With linear time response, the device responds with a constant delay time regardless of the control deviation.
  • Page 94 6 Functions and settings The delay time T2 only takes effect if more than one tap-change operation is required to correct the control deviation. The first output pulse occurs after the set delay time T1. After the set tap-change delay time T2 has elapsed, additional pulses occur in order to correct the existing control deviation.
  • Page 95 6 Functions and settings delay time T2 starts once delay time T1 is complete. Once delay time T2 is complete, a control impulse is again output to the motor-drive unit for the tap change to return to the tolerance bandwidth. Figure 80: Behavior of the regulation function with delay times T1 and T2 + B %: Upper limit Set delay times T1 and T2.

  • Page 96: Transformer Data

    6 Functions and settings Transformer data The transformation ratios and measuring set-up for the voltage and current transformers used in the system can be set with the following parameters. The device uses this information to calculate the corresponding measured values on the primary side of the current transformer (and therefore the transformer) from the recorded measured values.

  • Page 97: Setting The Secondary Transformer Current

    6 Functions and settings To set the primary transformer current, proceed as follows: Go to Settings > Parameters > Transformer data > Primary trans- former current . Enter primary transformer current. Press the Accept button to save the modified parameter. 6.3.4 Setting the secondary transformer current You can use this parameter to set the secondary transformer current.
  • Page 98 6 Functions and settings Circuit A: 1-phase measurement in 1-phase grid ▪ The voltage transformer VT is connected to the phase conductor and neutral conductor. ▪ The current transformer CT is looped into the phase conductor. ▪ The voltage U and current I are in phase.
  • Page 99 6 Functions and settings Parameter Option Voltage-transformer circuit 3 Ph phase voltage Current-transformer circuit 3 Ph phase current Phase angle correction 0° Table 15: Circuit B: 1-phase measurement in 3-phase grid Circuit C: ▪ The voltage transformer VT is connected to the phase conductors L1 and L2.
  • Page 100 6 Functions and settings Circuit D ▪ The voltage transformer VT is connected to the phase conductors L1 and L2. ▪ The current transformer CT is looped into the phase conductor L3. ▪ The current I is ahead of voltage U by 90°.
  • Page 101 6 Functions and settings Parameter Option Voltage-transformer circuit 3 Ph differential voltage Current-transformer circuit 3 Ph phase current Phase angle correction 30° Table 18: Circuit E Circuit F ▪ The voltage transformer VT is connected to the phase conductors L1 and L2.
  • Page 102 6 Functions and settings Circuit G ▪ Three-phase measurement. ▪ The voltage transformers are connected between the phases. ▪ The current lags behind voltage by 30°. If you use this circuit, set the device as follows: Parameter Option Voltage-transformer circuit Current-transformer circuit Phase angle correction UI measuring channels...
  • Page 103 6 Functions and settings Parameter Option Phase angle correction UI measuring channels 3-phase measurement (channels 1, 2, 3) Measurement mode Phase-neutral Table 21: Circuit H Setting voltage-transformer circuit You can use this parameter to set your voltage transformer's circuit. You can select the following options: Option Description...

  • Page 104: Measurement

    6 Functions and settings Press the Accept button to save the modified parameter. Setting phase angle correction You can use this parameter to set the phase angle correction for your trans- former circuit. To do so, proceed as follows: Go to Settings > Parameters > Transformer data > Phase angle cor- rection.

  • Page 105: Control Variable

    6 Functions and settings 6.4.2 Control variable If you are measuring the voltage and current with the 3-phase UI 3 measur- ing module and using the "single-phase" regulation mode, this parameter can be used to select the phase used for voltage regulation. You can select the following options: ▪...

  • Page 106: Setting The Switching Pulse For Controlling The Motor-Drive Unit

    6 Functions and settings Figure 82: Setting control of the motor-drive unit 6.5.1 Setting the switching pulse for controlling the motor-drive unit You can use the switching pulse time and switching pulse pause parameters to adapt the switching pulse of the device to the requirements of the motor- drive unit's controller.

  • Page 107: Setting Motor Runtime Monitoring

    6 Functions and settings 6.5.2 Setting motor runtime monitoring The motor-drive unit's runtime can be monitored by the device. This function is used to identify motor-drive unit malfunctions during the tap-change oper- ation and to trigger any actions needed. Behavior The motor-drive unit issues the Motor-drive unit running signal during the tap-change operation.

  • Page 108: Parallel Operation (Optional)

    6 Functions and settings Setting Meaning Standard The device issues a signal via the Raise output to in- crease the voltage. The device issues a signal via the Lower output to re- duce the voltage. Swapped The device issues a signal via the Lower output to in- crease the voltage.

  • Page 109: Activating Parallel Operation

    6 Functions and settings Figure 83: Setting parallel operation The following sections describe how you can set the parameters. 6.6.1 Activating parallel operation You can use this parameter to activate or deactivate parallel operation. To activate or deactivate parallel operation, proceed as follows: Go to Settings >...
  • Page 110 6 Functions and settings 6.6.2.1 Circulating reactive current minimization When the Circulating reactive current parallel operation method is select- ed, then parallel operation is carried out using the circulating reactive current minimization method. The circulating reactive current is calculated from the transformer currents and their phase angles.
  • Page 111 6 Functions and settings Setting the circulating reactive current blocking limit You can use this parameter to set the limit value for the maximum permissi- ble circulating reactive current. This value relates to the rated current of the current transformer. If, during parallel operation, the circulating reactive cur- rent exceeds the set limit value, the device triggers the Circulating reactive current blocking limit exceeded event.

  • Page 112: Assigning A Can Bus Address

    6 Functions and settings To configure the tap synchronization parallel operation method, you also have to set the following parameters: ▪ Master/follower current blocking ▪ Maximum tap difference Master/follower current blocking You can use this parameter to activate the circulating reactive current block- ing limit for the tap synchronization parallel operation method.

  • Page 113: Setting Behavior If No Communication Present

    6 Functions and settings 6.6.4 Setting behavior if no communication present You can use this parameter to set how the voltage regulator behaves if com- munication via the CAN bus is not possible. The setting for this parameter is only effective if you have selected the Error option for the Error if no communication present parameter.

  • Page 114: Limit Values

    6 Functions and settings Parallel operation with the following existing devices is supported: ▪ TAPCON® 230 pro/expert ▪ TAPCON® 240 ▪ TAPCON® 250 ▪ TAPCON® 260 ▪ TRAFOGUARD® with "Voltage regulation" options package If you wish to operate several devices in parallel operation with existing devi- ces, you have to activate the TAPCON®...
  • Page 115 6 Functions and settings 2nd lower 1st lower 1st upper 2nd up- limit limit limit per limit Bandwidth B%< B%> Tap position Pos< Pos> Temperature moni- See "Temperature monitoring" [► 121] section toring Tx statistics See "Tx statistics monitoring" [► 122] section See "DGA monitoring"...
  • Page 116 6 Functions and settings Figure 85: Schematic diagram of limit value monitoring (taking example of "Upper limit value") Limit value Delay time Hysteresis Duration of set "behavior" Measured value Relative/absolute limit value You can use this parameter to set whether the device is to use the "Absolute limit value"...

  • Page 117: Voltage Monitoring

    6 Functions and settings Delay time limit value You can use this parameter to set the delay time. If a limit value is violated, the device only undertakes the set behavior once the delay time has elapsed. The purpose of the delay time is to allow the device to ignore brief limit value violations.

  • Page 118: Current Monitoring

    6 Functions and settings You can set the following parameters for each limit value: A detailed descrip- tion of the limit value concept and parameters can be found in the Limit val- ues section. ▪ Relative/absolute limit value ▪ Limit value [V]: Absolute limit value ▪...

  • Page 119: Power Monitoring

    6 Functions and settings 6.7.3 Power monitoring For monitoring of the transformer's current power, you can set the following limit values: Apparent power S<< S< S> S>> Active power P<< P< P> P>> Reactive power Q<< Q< Q> Q>> Power factor cos phi<<...
  • Page 120 6 Functions and settings Behavior If the value falls below or exceeds the set bandwidth [► 90], the Function monitoring event is displayed after the set delay time for function monitoring has elapsed. The event is automatically acknowledged as soon as the measured value returns to within the set bandwidth.

  • Page 121: Temperature Monitoring

    6 Functions and settings Setting the hysteresis To set the hysteresis, proceed as follows: Go to Settings > Parameters > Bandwidth monitoring > Hysteresis. Enter hysteresis. Press the Accept button to save the modified parameter. Setting the delay time To set the delay time, proceed as follows: Go to Settings >...

  • Page 122: Tx Statistics Monitoring

    6 Functions and settings 6.7.6 Tx statistics monitoring You can set 2 limit values for the calculated aging rate of the transformer: ▪ Relative aging rate >/>> ▪ Aging rate >/>> If the calculated aging rate is greater than the limit value, the device triggers an event.

  • Page 123: Dga Monitoring

    6 Functions and settings Displaying transformer statistics To display the transformer statistics, proceed as follows: ► Go to Information > Statistics. Figure 89: Transformer statistics 6.7.7 DGA monitoring For the DGA monitoring "DGA", you can set 2 limit values each for moisture content and gas content of the oil.

  • Page 124: Tap Position Monitoring

    6 Functions and settings To set the DGA monitoring, proceed as follows: Go to Settings > Parameters > DGA monitoring. Select the parameter you want. Set parameter. Press the Accept button to save the modified parameter. 6.7.8 Tap position monitoring You can set 2 limit values for tap position monitoring: ▪...

  • Page 125: Setting Calculation Of Transformer's Loss Of Life (Optional)

    6 Functions and settings If you are using a cooling system, you also need to enter the following pa- rameters for each cooling stage. You can set the following parameters: ▪ Calculation method – IEC 60076-7 – IEEE Std C57.91 ▪...

  • Page 126: Cooling System Control (Optional)

    6 Functions and settings Figure 91: Relative aging rate Insulating paper (only with IEC 60076-7 calculation method) You can use this parameter to set whether the transformer is equipped with thermally stabilized insulation paper or not. This parameter is used to calcu- late the relative aging rate and is only relevant if you calculate the hot-spot temperature in accordance with IEC 60076-7.

  • Page 127: Configuring Cooling Stages

    6 Functions and settings Cooling stage Meaning Operation with cooling stage 2 Operation with cooling stage 3 Operation with cooling stage 4 Operation with cooling stage 5 Operation with cooling stage 6 6.10.1 Configuring cooling stages To control the cooling system you have to set the following parameters for every cooling stage: ▪...
  • Page 128 6 Functions and settings To edit the operating duration, proceed as follows: Go to Settings > Parameters > Cooling stage X > Operating dura- tion. Enter the value you want. Press the Accept button to save the modified parameter. Number of starts The device records the number of starts of the cooling stage.
  • Page 129 6 Functions and settings Switch off input variable You can use this parameter to set which measured temperature value is to be used to switch off the cooling stage. You can select the following options: ▪ Upper oil temperature ▪ Hot-spot temperature ▪...

  • Page 130: Configuring Load-Dependent Mode

    6 Functions and settings To set the switch-on delay, proceed as follows: Go to Settings > Parameters > Cooling stage X > Switch-on delay. Enter the value you want. Press the Accept button to save the modified parameter. Alternating mode You can use this parameter to activate alternating mode [►...

  • Page 131: Configuring Periodic Mode

    6 Functions and settings Figure 93: General cooling To configure the load-dependent mode, proceed as follows: To use this function, you need to activate the corresponding cooling stage [► 127]. Go to Settings > Parameters > General cooling. Select the parameter you want. Select the option you want from the list box or enter the desired value.

  • Page 132: Configuring Alternating Mode

    6 Functions and settings Figure 94: General cooling To configure periodic mode, proceed as follows: Go to Settings > Parameters > General cooling. Select the parameter you want. Select the option you want from the list box or enter the desired value. Press the Accept button to save the modified parameter.

  • Page 133: Displaying Status Of Cooling Stages

    6 Functions and settings Figure 95: General cooling To configure alternating mode, proceed as follows: Go to Settings > Parameters > General cooling. Select the parameter you want. Select the option you want from the list box or enter the desired value. Press the Accept button to save the modified parameter.

  • Page 134: Displaying Protective Device Status (Optional)

    6 Functions and settings Figure 96: Status of cooling stages To display the status of the cooling stages, proceed as follows: ► Go to Information > Cooling stages. 6.11 Displaying protective device status (optional) The overview display shows you the current status of the connected protec- tive devices.

  • Page 135: Displaying Tap-Change Operation Statistics (Optional)

    6 Functions and settings 6.12 Displaying tap-change operation statistics (optional) In the tap-change operation statistics, you can display how often the on-load tap-changer has been switched to a particular tap position and how long it has remained in a particular tap position. The top diagram shows how often the on-load tap-changer was switched in- to a particular tap position and how long it spent there.

  • Page 136: Dga Measured Value Trend

    6 Functions and settings 6.13 DGA measured value trend You can display the time pattern of the DGA measurements measured over the last 10 days. ► Go to Information > DGA. Figure 99: DGA measured value trend Relative moisture in oil You can also display the time pattern of the moisture in oil over the last 10 days.

  • Page 137: Displaying Temperature Curve (Optional)

    6 Functions and settings 6.14 Displaying temperature curve (optional) You can display the time pattern of the temperatures measured over the last 10 days. To do so, proceed as follows: ► Go to Information > Temperature curve. Figure 101: Temperature curve Generic temperatures If using additional temperature sensors (generic temperature 1...8), you can display the temperature curve for these temperatures over the last 10 days.

  • Page 138: Changing Tap Position Designation (Optional)

    6 Functions and settings 6.15 Changing tap position designation (optional) This function allows you edit the designation of the tap position. The desig- nations are displayed on the main screen when each of the tap positions is active and are used for the control system. To edit the designations of the respective tap positions, proceed as follows: Go to Settings >...

  • Page 139: Displaying Information About Contact Wear (Only Oiltap®)

    6 Functions and settings 6.16 Displaying information about contact wear (only OILTAP®) If you are monitoring an on-load tap-changer of type OILTAP®, you can dis- play the current wear values of the main switching contacts (MSCA, MSCB) and transition contacts (TCA, TCB). The device also shows the differences in contact wear for different contacts.
  • Page 140 6 Functions and settings Figure 106: Configuring analog inputs/outputs The operation described below is only possible if you access the visualiza- tion via a PC. You can only change the configuration of the analog inputs and outputs if you have an Administrator role. When in delivery status, you can log in as the administrator as follows: ▪...

  • Page 141: Name Plate (Optional)

    6 Functions and settings ▪ The busbar slot numbers increase from the left when viewed from be- hind. Note that the CPU assembly always occupies 2 slots. Figure 107: Determining slot of AIO assembly ▪ The channels correspond to the plugs of the AIO assembly. The plug with pins 1...5 is channel 1, the plug with pins 6...10 is channel 2 etc.

  • Page 142: Enter The Name Plate Data

    6 Functions and settings 6.18.1 Enter the name plate data You can enter the name plate data for the transformer, the on-load tap- changer and the motor-drive unit. Figure 108: Name plate To enter the name plate data, proceed as follows: Go to Settings >...

  • Page 143: Maintenance (Optional)

    Oil sample After maintenance: The oil must be replaced; the limit values specified by MR for added insulating oil must be observed. During operation: An oil sample must be taken and analyzed; the limit values specified by MR for added insulating oil must be observed.

  • Page 144: Setting Operator Interval For Oltc Maintenance

    6 Functions and settings 6.19.1 Setting operator interval for OLTC maintenance You can define the maintenance interval of your choice for the on-load tap- changer. You can define the maintenance interval as dependent on time and/or number of tap-change operations. If the limit is reached (100 %), the device triggers an event message (red).

  • Page 145: Setting Operator Interval For Transformer Maintenance

    6 Functions and settings Event (yellow) You can use this parameter to set the maintenance progress (as a percent- age) after which the device is to issue an event message (yellow). To set the parameters for the operator interval, proceed as follows: Go to Settings >...

  • Page 146: Undertaking And Confirming Maintenance

    6 Functions and settings To set the parameters for the operator interval, proceed as follows: Go to Settings > Parameters > Maintenance: Transformer operator. Select the parameter you want. Set the parameter you want. Press the Accept button to save the modified parameter. 6.19.3 Undertaking and confirming maintenance Once you have undertaken maintenance, you can confirm this on the device...

  • Page 147: Displaying Maintenance Overview

    6 Functions and settings Enter the maintenance parameters. Figure 113: Undertaking and confirming maintenance Press the Accept button to save the changed parameters. 6.19.4 Displaying maintenance overview The maintenance overview displays the progress of the individual mainte- nance intervals. You can also see the limit values for the "yellow" and "red" event messages.

  • Page 148: Event Management

    6 Functions and settings 6.20 Event management The device is equipped with event management, which allows you to detect various device operating statuses and to adapt the behavior of the device. You can find an overview of the events available in the Event messages sec- tion.
  • Page 149 6 Functions and settings Property Description High active High active: The device issues a signal if the event is active. (not configurable) Low active: The device issues a signal for as long as the event is not active. If the event is active, the signal is reset.

  • Page 150: Displaying Event Memory

    6 Functions and settings Figure 116: Configuring events To configure an event, proceed as follows: Go to Settings > Events. Select the event to be changed in the list. Select the options you want. Press the Accept button to save the change. 6.20.3 Displaying event memory Past events are stored in the event memory.

  • Page 151: Measured Values

    6 Functions and settings Press the Log button. Figure 117: Event memory Filtering events To adjust the display, you can define a filter. To do so, proceed as follows: Press the Filter button. Set the desired filter and press the Accept button. Exporting events You can export the event memory entries currently displayed as a csv file.

  • Page 152: Displaying Current Measured Values

    6 Functions and settings You can change the measured value display to the generator sign conven- tion by activating the Retrofit TAPCON® 2xx [► 113] parameter. 6.21.1 Displaying current measured values The current measured values can be displayed in the measured value screen.
  • Page 153 6 Functions and settings Signal Description P_m L3 Active power L2 (average value) Active power in total (average value) S_m L1 Apparent power L1 (average value) S_m L2 Apparent power L2 (average value) S_m L3 Apparent power L3 (average value) Apparent power in total (average value) U_m Desired Desired voltage value (average value)
  • Page 154 6 Functions and settings Signal Description P L1 Active power L1 P L2 Active power L2 P L3 Active power L2 Active power in total S L1 Apparent power L1 S L2 Apparent power L2 S L3 Apparent power L3 Apparent power in total Frequency φ...
  • Page 155 6 Functions and settings To display the measured value recorder, proceed as follows: Go to Recorder. Figure 119: Recorder Select the signals to be displayed in the list. If necessary, set the desired axis for each signal. Enter the start time and end time for the measured value display. Press Display to call up the measured value display (data log).

  • Page 156: Scada

    6 Functions and settings Use the mouse to produce a selection window or turn the mouse wheel to zoom into or out of the diagram. If necessary, you can move an en- larged diagram with the right mouse button. Press Save to save the measured values displayed as a csv file. 6.22 SCADA The following section describes how you can configure the device to connect...
  • Page 157 6 Functions and settings Be sure to enter a valid network mask that is not 0.0.0.0, otherwise it will not be possible to connect to the device. To set the subnet mask, proceed as follows: Go to Settings > Parameters > IEC 61850 > Subnet mask. Enter subnet mask.
  • Page 158 6 Functions and settings Access point You can use this parameter to assign the access point a name in the IEC 61850 network. To set the access point name, proceed as follows: Go to Settings > Parameters > IEC 61850 > Access point. Enter access point.

  • Page 159: Configuring Iec 60870-5-101 (Optional)

    6 Functions and settings 6.22.2 Configuring IEC 60870-5-101 (optional) If you want to use the IEC 60870-5-101 control system protocol, you must set the following parameters. Figure 122: Setting parameters for IEC60870-5-101 Serial interface You can use this parameter to select the serial interface for data transmis- sion.
  • Page 160 6 Functions and settings Transmission procedure You can use this parameter to set the transmission procedure. You can se- lect the following options: ▪ Unbalanced transmission ▪ Balanced transmission To set the transmission procedure, proceed as follows: Go to Settings > Parameters > IEC 60870-5-101 > Transmission pro- cedure.
  • Page 161 6 Functions and settings To set the ASDU address, proceed as follows: Go to Settings > Parameters > IEC 60870-5-101 > ASDU address. Set ASDU address. Press the Accept button to save the modified parameter. Octet number of information object address You can use this parameter to set how many octets are provided for the ad- dress of the information object.

  • Page 162: Configuring Iec 60870-5-103 (Optional)

    6 Functions and settings Select parity. Press the Accept button to save the modified parameter. Number of stop bits You can use this parameter to set the number of stop bits. To set the number of stop bits, proceed as follows: Go to Settings >...
  • Page 163 6 Functions and settings Baud rate You can use this parameter to set the serial interface's baud rate. You can select the following options: ▪ 9600 baud ▪ 19200 baud ▪ 38400 baud ▪ 57600 baud ▪ 115200 baud To set the baud rate, proceed as follows: Go to Settings >...

  • Page 164: Configuring Iec 60870-5-104 (Optional)

    6 Functions and settings Number of stop bits You can use this parameter to set the number of stop bits. To set the number of stop bits, proceed as follows: Go to Settings > Parameters > IEC 60870-5-103 > Number of stop bits.
  • Page 165 6 Functions and settings Be sure to enter a valid network mask that is not 0.0.0.0, otherwise it will not be possible to connect to the device. To set the subnet mask, proceed as follows: Go to Settings > Parameters > IEC 60870-5-104 > Subnet mask. Enter subnet mask.

  • Page 166: Configuring Modbus (Optional)

    6 Functions and settings 6.22.5 Configuring Modbus (optional) If you want to use the Modbus control system protocol, you must set the cor- responding parameters depending on the Modbus type selected. Figure 125: Setting parameters for Modbus Modbus type You can use this parameter to set the Modbus type. You can select the fol- lowing options: ▪...
  • Page 167 6 Functions and settings Enter TCP port. Press the Accept button to save the modified parameter. Maximum TCP connections (only with Modbus-TCP) You can use this parameter to set the maximum number of TCP connec- tions. To set the maximum number of TCP connections, proceed as follows: Go to Settings >...
  • Page 168 6 Functions and settings Baud rate (only with Modbus-RTU and Modbus-ASCII) You can use this parameter to set the serial interface's baud rate. You can select the following options: ▪ 9600 baud ▪ 19200 baud ▪ 38400 baud ▪ 57600 baud ▪...

  • Page 169: Configuring Dnp3 (Optional)

    6 Functions and settings 6.22.6 Configuring DNP3 (optional) If you want to use the DNP3 control system protocol, you must set the fol- lowing parameters. Figure 126: Setting parameters for DNP3 DNP3 transmission type You can use this parameter to set the transmission type. You can select the following options: ▪...
  • Page 170 6 Functions and settings Be sure to enter a valid network mask that is not 0.0.0.0, otherwise it will not be possible to connect to the device. To set the subnet mask, proceed as follows: Go to Settings > Parameters > DNP3 > Subnet mask. Enter subnet mask.
  • Page 171 6 Functions and settings Baud rate (only with serial transmission type) You can use this parameter to set the serial interface's baud rate. You can select the following options: ▪ 9600 baud ▪ 19200 baud ▪ 38400 baud ▪ 57600 baud ▪...
  • Page 172 6 Functions and settings To set the number of retries for unsolicited messages, proceed as follows: Go to Settings > Parameters > DNP3 > Repetition of unsolicited messages. Enter the desired number. Press the Accept button to save the modified parameter. Repeat unsolicited messages indefinitely You can use this parameter to set the device to send an indefinite number of unsolicited messages until it receives a response from the DNP3 master.

  • Page 173: Time Synchronization

    6 Functions and settings 6.23 Time synchronization You can synchronize the device time automatically using an SNTP time server. The device must be connected to an SNTP time server via Ethernet for this purpose. You can set the following parameters: ▪...

  • Page 174: Entering The Time Server Address

    6 Functions and settings first time server. If the device is able to re-establish the connection to the first time server, it automatically synchronizes the time with the first time server again. You can only use the second time server if you have activated the Time synchronization via SNTP parameter and entered an IP address for the first time server.

  • Page 175: Setting The Time Zone

    6 Functions and settings 6.23.3 Setting the time zone If the time information is conveyed to the device by a network service (SNTP or SCADA), this time is transferred depending on the set reference time [► 175]. To adjust the device time to your local time, you can use the time shift parameter to set the time shift to UTC.

  • Page 176: User Administration

    6 Functions and settings 6.24 User administration User administration is based on a system of roles. You must assign a role to every user. You can define access rights to parameters and events for each role. 6.24.1 User roles The access rights to device functions and settings are controlled using a hi- erarchical system of roles.

  • Page 177: Changing Password

    6 Functions and settings Access to the following areas of the device is linked to the roles: Data dis- Diagnostics Operator Parameter Administra- play config. Administration Import Export Set date and time Call up commissioning wizard Calibrate resistor contact series Actuation of the RAISE, LOWER, REMOTE, AVR AUTO, AVR MANUAL...

  • Page 178: Creating, Editing And Deleting Users

    6 Functions and settings To change the password, proceed as follows: Select the user name in the status line. Figure 128: Changing password Enter the new password twice. Press the Accept button to save the modified password. 6.24.3 Creating, editing and deleting users You can set the following options for all users: ▪...
  • Page 179 6 Functions and settings Figure 129: Overview of users created You can only create, edit, and delete users if you are assigned an adminis- trator role. When in delivery status, you can log in as the administrator as follows: ▪ User name: admin ▪...

  • Page 180: Setting Access Rights To Parameters And Events

    6 Functions and settings Deleting user To delete an existing user, proceed as follows: Go to Settings > Administration > User. Select the desired user in the list. Press the Delete user button. Press the Accept button to delete the user. 6.24.4 Setting access rights to parameters and events You can configure access rights to parameters and events for the available...

  • Page 181: Information About Device

    6 Functions and settings Press the Accept button to save the change. 6.25 Information about device In this menu, you can view information about the device. 6.25.1 Hardware Under Hardware, you can display information about the device's hardware. For the assemblies, you will find information about the signal level of the in- dividual channels.

  • Page 182: Software

    6 Functions and settings 6.25.2 Software Under Software, you can display the version status of the device's software components. Figure 132: Information on the device's software To retrieve information on the device's software, proceed as follows: ► Go to Information > Software. 6.25.3 Parallel operation Under parallel operation, you can display information about the devices...

  • Page 183: Import/Export Manager

    6 Functions and settings Figure 133: Parallel operation To retrieve information on parallel operation, proceed as follows: ► Go to Information > Parallel operation. 6.26 Import/export manager The device is equipped with an import/export manager, which can be used to export and import various data. To transfer the data, the following options are available: Option Description...

  • Page 184: Importing Data

    6 Functions and settings Option Description Event list Complete list of all possible events. SCADA Control system configuration (e.g., ICD file for IEC 61850). configura- tion Operating Operating instructions, protocol specifications. instructions Settings Configuration of parameters and events. Security log Logbook of all instances of access and amendments relat- ing to security.

  • Page 185: Linking Signals And Events

    6 Functions and settings NOTICE Damage to the file system Damage to the file system due to improper data transfer may result in the device no longer functioning properly. ► Do not disconnect the device from the power supply during the import. ►...

  • Page 186: Linking Functions

    6 Functions and settings 6.27.1 Linking functions You can link the Generic digital input or Generic SCADA command events with device functions. This allows you to remotely control the device using digital inputs or commands via the control system (SCADA). Depending on your device configuration, the following parameters are available for this pur- pose: Parameter...

  • Page 187: Linking Digital Outputs And Control System Messages

    6 Functions and settings Parameter Description Decrease desired value If the assigned event is active, the device prompts a decrease in the desired value. Table 45: Functions available Figure 134: Link functions In order to establish the link, you have to enter the corresponding event number at the desired parameter.
  • Page 188 6 Functions and settings Linking digital outputs When you link a digital output to an event, the device issues a signal to that output if the event occurs. The signal persists until the event stops. A param- eter is available for each available digital output. Figure 135: Linking digital outputs In order to establish the link, you have to enter the corresponding event number at the desired parameter.
  • Page 189 6 Functions and settings Linking SCADA messages When you link a SCADA message to an event, the device sets the data point to "On" when the event occurs. When the event stops, the device sets the data point to "Off". A parameter is available for each available SCADA mes- sage.

  • Page 190: Fault Elimination

    7 Fault elimination Fault elimination This chapter describes how to eliminate simple operating faults. General faults Characteristics/details Cause Remedy No function No power supply Check the power supply Fuse tripped Contact Maschinenfabrik Reinhausen ▪ Device not starting GmbH No function Rotary switch of CPU I as- Correct position of rotary switch: sembly moved...
  • Page 191 7 Fault elimination Please provide answers to the following questions: ▪ Has the software been updated? ▪ Has there previously been a problem with this device? ▪ Have you previously contacted Maschinenfabrik Reinhausen about this issue? If yes, then who was the contact? Maschinenfabrik Reinhausen GmbH 2016 5163667/00 EN TRAFOGUARD®...

  • Page 192: Uninstallation

    8 Uninstallation Uninstallation The safe uninstallation of the assembly and the bus rails is described below. Electric shock DANGER Risk of fatal injury due to electrical voltage. Always observe the following safety regulations when working in or on electrical equipment. ►...

  • Page 193: Uninstalling The Cpu I Assembly

    8 Uninstallation Uninstalling the CPU I assembly Remove the 24V DC plug. Figure 137: Removing the plug (voltage supply) Remove the Ethernet cable. Figure 138: Removing the Ethernet cable Maschinenfabrik Reinhausen GmbH 2016 5163667/00 EN TRAFOGUARD® ISM®...
  • Page 194 8 Uninstallation If necessary, remove the data cable (D-Sub 9-poles). Figure 139: Removing the data cable Remove the CAN bus cable. Figure 140: CAN bus cable TRAFOGUARD® ISM® 5163667/00 EN Maschinenfabrik Reinhausen GmbH 2016...
  • Page 195 8 Uninstallation Unscrew the fixing screws. Figure 141: Unscrewing the fixing screws Unplug the assembly. Figure 142: Unplugging the CPU assembly Maschinenfabrik Reinhausen GmbH 2016 5163667/00 EN TRAFOGUARD® ISM®...

  • Page 196: Uninstalling The Ui 1/Ui 3 Assembly

    8 Uninstallation Uninstalling the UI 1/UI 3 assembly Remove the plug for the voltage measurement. Figure 143: Voltage measurement Remove the plug for the current measurement. Figure 144: Current measurement TRAFOGUARD® ISM® 5163667/00 EN Maschinenfabrik Reinhausen GmbH 2016...

  • Page 197: Uninstalling The Aio 2/Aio 4 Assembly

    8 Uninstallation Loosen the fixing screws and unplug the assembly. Figure 145: Unplugging the UI assembly Uninstalling the AIO 2/AIO 4 assembly Remove the 24V DC plug. Figure 146: Removing the plug (voltage supply) Maschinenfabrik Reinhausen GmbH 2016 5163667/00 EN TRAFOGUARD®...
  • Page 198 8 Uninstallation Remove the plug. Figure 147: Removing the plug (analog inputs/outputs) Unscrew the fixing screws and unplug the assembly. Figure 148: Unplugging the AIO assembly TRAFOGUARD® ISM® 5163667/00 EN Maschinenfabrik Reinhausen GmbH 2016...

  • Page 199: Uninstalling The Dio 28-15/Dio 42-20 Assembly

    8 Uninstallation Uninstalling the DIO 28-15/DIO 42-20 assembly Remove the 24V DC plug. Figure 149: Removing the plug (voltage supply) Remove the CAN bus cable. Figure 150: CAN bus cable Maschinenfabrik Reinhausen GmbH 2016 5163667/00 EN TRAFOGUARD® ISM®...
  • Page 200 8 Uninstallation Remove all plugs in the "DI" and "DO" terminals. Figure 151: Removing the "DI" and "DO" plugs Unplug the assembly. Figure 152: Unplugging the DIO assembly TRAFOGUARD® ISM® 5163667/00 EN Maschinenfabrik Reinhausen GmbH 2016...

  • Page 201: Uninstalling The Mc 2-2/Sw 3-3 Assembly

    8 Uninstallation Uninstalling the MC 2-2/SW 3-3 assembly Remove the 24V DC plug. Figure 153: Removing the plug (voltage supply) Remove the fiber-optic cable. Figure 154: Fiber-optic cable Maschinenfabrik Reinhausen GmbH 2016 5163667/00 EN TRAFOGUARD® ISM®...
  • Page 202 8 Uninstallation Remove the SFP module. Figure 155: SFP module Unplug the assembly. Figure 156: Unplugging the MC 2-2/SW 3-3 assembly TRAFOGUARD® ISM® 5163667/00 EN Maschinenfabrik Reinhausen GmbH 2016...

  • Page 203: Uninstalling The Qs3.241 Assembly

    8 Uninstallation Uninstalling the QS3.241 assembly Open the lever and remove the neutral conductor (N), phase conduc- tor (L) and the protective conductor Figure 157: Removing the neutral conductor, phase conductor and protective con- ductor Maschinenfabrik Reinhausen GmbH 2016 5163667/00 EN TRAFOGUARD®...

  • Page 204: Uninstalling The Bus Rail

    8 Uninstallation Open the lever and remove the wiring Figure 158: Removing the wiring Uninstalling the bus rail Once you have dismounted all assemblies, you can unhook the bus rails: Figure 159: Unhooking the bus rails TRAFOGUARD® ISM® 5163667/00 EN Maschinenfabrik Reinhausen GmbH 2016...

  • Page 205: Disposal

    9 Disposal Disposal The device was produced in accordance with European Community Direc- tive 2011/65/EC (RoHS) and must be disposed of accordingly. If the device is not operated within the European Union, the national disposal require- ments applicable in the country of use should be observed. Maschinenfabrik Reinhausen GmbH 2016 5163667/00 EN TRAFOGUARD®...

  • Page 206: Technical Data

    Typ. 10 A, max. 13 A Power consumption Max. 130 W Table 48: Voltage supply 10.2 Voltage supply OT1205 (MR/N) Permissible voltage range 85...265 V AC/V DC : 100...240 V AC : 107...240 V DC Permissible frequency range 45...65 Hz Power consumption Max.

  • Page 207: Voltage Measurement And Current Measurement

    10 Technical data OT1205 (MR/48) Internal fuse 250 V; 5 A; 5 x 20 mm, "fast-act- ing" characteristics Table 50: Special version with DC voltage power supply Figure 161: Internal fuse and spare fuse of DC voltage power supply in assembly OT1205 10.3...

  • Page 208: Digital Inputs And Outputs

    10 Technical data Interfaces Interface Description Voltage input for neutral conductor L, L1 Voltage input for phase L (UI 1) or L1 (UI 3) UI 1 L NC NC Voltage input for phase L2 (only UI 3) UI 3 N L1 L2 L3 Voltage input for phase L3 (only UI 3) Table 52: Voltage measurement Interface...
  • Page 209 10 Technical data DIO 28-15 Outputs (float- Simultaneity factor up to 60 °C: 100%, > 60 °C: ing relay out- -5%/K (if output is loaded with puts) 5 A) Table 54: Technical data for the DIO 28-15 assembly Figure 162: Contact loadability DIO Electric shock! CAUTION The inputs of the DIO assembly have plug-based electrical isolation.

  • Page 210: Analog Inputs And Outputs

    10 Technical data Interface Description Break contact Source contact Make contact Break contact Source contact Make contact Break contact Source contact Make contact Source contact Make contact Source contact Make contact Table 56: Digital outputs 10.5 Analog inputs and outputs AIO 2 AIO 4 Channels (input or output)

  • Page 211: Central Processing Unit

    10 Technical data Interface Description I/U OUT (-): Voltage output -, current output - not used Table 58: Analog inputs and outputs 10.6 Central processing unit CPU I Processor 266 MHz 256 MB Interfaces 1x serial RS232/485 (electrically isolated) 3x Ethernet 10/100 Mbit 1x USB 2.0 1x CAN (electrically isolated) 1x CAN...
  • Page 212 Table 62: ETH1, ETH 2.1, ETH 2.2 (RJ45) Interface Trans Port Description port proto- ETH 2.x (only for MR service) ETH 2.x FTPS (only for MR service) ETH 2.x HTTP ETH 2.x 8080 HTTP ETH 2.x HTTPS ETH 2.x 8081 HTTPS ETH 2.x...

  • Page 213: System Networking

    10 Technical data CAN bus Terminating resistor ▪ D-SUB plug connector (9 pins) ▪ R = 120 Ω Connector with terminal strip for directly con- necting CAN lines Media converter for Adapter from D-SUB (9 pins) to fiber-optic ca- COM2 interface (only ble: RS232) ▪...

  • Page 214: Ambient Conditions

    10 Technical data SW 3-3 RJ45 Max. 100 m (per section) 10/100 Mbit/s Cable impedance 100 Ω Fiber-optic cable Max. 2000 m 100 Mbit/s 1,310 nm Table 67: Technical data for the SW 3-3 assembly Factory setting Interfaces Interface Description TxD+ TxD- RxD+...

  • Page 215: Standards And Directives

    10 Technical data 10.9 Standards and directives Electrical safety IEC 61010-1 Safety requirements for electrical measurement and control and regulation equipment and labora- IEC 61010-2-030 tory instruments ▪ Protection class 1 ▪ Overvoltage category III ▪ Contamination level 2 IEC 60950-1 Information technology equipment –...
  • Page 216 10 Technical data IEC 61000-4-6 Immunity from conducted disturbances, induced by high-frequency fields ▪ 10 V, 150 kHz...80 MHz, 80 % AM IEC 61000-4-8 Immunity from power frequency magnetic fields ▪ 100 A/m, 50/60 Hz, continuously ▪ 1000 A/m, 50/60 Hz, for 1 s IEC 61000-4-11 Immunity to drops in voltage, intermittent inter- rupts, and voltage fluctuations...

  • Page 217: Appendix

    11 Appendix Appendix 11.1 Check list for commissioning Observe the following check list to perform commissioning: Description Complete Cap rail corresponds to standard EN 60715 type TH 35-7.5 or TH 35-15 and is mounted horizontally. The distance of the screws for fastening the cap rail is a maximum of 10 cm.

  • Page 218: Glossary

    Glossary Glossary ASTM IEEE American Society for Testing and Materials Worldwide association of engineers, mainly from the fields of electrical engineering and IT (Insti- tute of Electrical and Electronics Engineers) Analysis of the gases dissolved in the oil (Dis- solved Gas Analysis) Internet Protocol Load sign convention Deutsches Institut für Normung (German Institute...

  • Page 219: List Of Key Words

    List of key words List of key words Access rights Cable recommendation Data Aging rate CAN bus Import/export Display Channel (AIO) Databits 161, 163, 168 Setting calculation Circulating reactive current Date AIO 2 Circulating reactive current block- Delay time T1 AIO 4 ing limit Delay time T2...
  • Page 220 List of key words Gateway Name plate SCADA General Display Second time server Gateway address 157, 165, 170 Select desired value General Serial interface 159, 162, 167, Octet number setting of the desired value ASDU address ground test analog Cause of transmission Information object address Step-by-step Short-circuit capacity...
  • Page 221 List of key words Tap difference Web access Follower Wiring Tap position Changing designation Tap position monitoring Tap synchronization Tap-change operation statistics TAPCON® 2xx retrofit TAPCON® Dynamic Setpoint Con- trol 80, 84 TCP connections TCP Keepalive TCP port 165, 166, 170 Temperature Curve Monitoring...
  • Page 224 Phone: +60 3 2142 6481 E-Mail: sales@au.reinhausen.com Fax: +60 3 2142 6422 E-Mail: mr_rap@my.reinhausen.com Brazil P.R.C. (China) MR do Brasil Indústria Mecánica Ltda. MR China Ltd. (MRT) Av. Elias Yazbek, 465 CEP: 06803-000 开德贸易（上海）有限公司 Embu - São Paulo 中国上海浦东新区浦东南路 360 号...

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