PAW HeatBloc MC42 Installation And Operation Instructions Manual

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PAW GmbH & Co. KG
Böcklerstr. 11, D-31789 Hameln, Germany
Phone: +49-5151-9856-0, Fax: +49-5151-9856-98
E-mail: info@paw.eu, Web: www.paw.eu
Installation and Operation Instructions
HeatBloC
MC42 / MC43 DN 40
MC42 DN 50
2018/11
9945x1051x-mub-en – V03
1

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Summary of Contents for PAW HeatBloc MC42

  • Page 1 PAW GmbH & Co. KG Böcklerstr. 11, D-31789 Hameln, Germany Phone: +49-5151-9856-0, Fax: +49-5151-9856-98 E-mail: info@paw.eu, Web: www.paw.eu Installation and Operation Instructions HeatBloC MC42 / MC43 DN 40 MC42 DN 50 2018/11 9945x1051x-mub-en – V03...
  • Page 2 Item no. 9945x1051x-mub-en – Version V03 – Issued 2018/11 Translation of the original instructions PAW GmbH & Co.KG We reserve the right to make technical changes without notice! Böcklerstr. 11 Printed in Germany – Copyright by PAW GmbH & Co. KG D-31789 Hameln, Germany 9945x1051x-mub-en – V03 2018/11...
  • Page 3: Table Of Contents

    1 General Information Contents General Information ......................4 Scope of these instructions ..................4 Designated use ......................4 Safety instructions ......................5 Product description ......................6 Equipment ........................6 Function ........................7 3-way mixing valve [specialist] ..................8 Pump [specialist] ......................8 3.4.1 Commissioning (only Grundfos Magna 3) ..............
  • Page 4: General Information

    Scope of these instructions These instructions describe the installation, commissioning, function and the operation of the mixed HeatBloC MC42 / MC43 DN 40 and DN 50. For other components of the installation, such as the pump, the controller or the modular distribution manifold, please observe the instructions of the corresponding manufacturer.
  • Page 5: Safety Instructions

    2 Safety instructions 2 Safety instructions The installation and commissioning as well as the connection of electrical components require technical knowledge commensurate with a recognised vocational qualification as a fitter for plumbing, heating and air conditioning technology, or a profession requiring a comparable level of knowledge [specialist].
  • Page 6: Product Description

    For the MC43, a nominal value for the flow temperature is set at the controller. The controller actuates the actuator on this basis. The PAW HeatBloC can be mounted on a PAW modular distribution manifold or on a PAW bracket.
  • Page 7: Function

    3 Product description Function MC42 / MC43 – HeatBloC with 3-way mixing valve The flow temperature of the heating circuit is controlled by the integrated mixing valve. Hot water from the boiler and cold return water are mixed to obtain the desired flow temperature of the heating circuit.
  • Page 8: 3-Way Mixing Valve [Specialist]

    3 Product description 3-way mixing valve [specialist] The 3-way mixing valve (C), driven by an electric actuator, adjusts the flow temperature of the consumer circuit to the required value by means of the flow sensor and the controller. Position 10: Passage, no mixing, flow temperature consumer = flow temperature boiler...
  • Page 9: Commissioning (Only Grundfos Magna 3)

    3 Product description 3.4.1 Commissioning (only Grundfos Magna 3) 1. Connect the control cable to the pump and the controller MCom. The cable gland is enclosed. 2. Connect the pump to the power supply. The cable gland is provided in the pump housing. Please observe the separate instructions of the pump! 3.
  • Page 10: Check Valve

    3 Product description IV) Set the setpoint influence Settings 1. You are in the menu Nominal value adjustment 2. Select and confirm by pressing OK. External nominal value function 3. Select and confirm by pressing OK. Linear to MIN 4. Select and confirm by pressing OK.
  • Page 11: Actuator

    3 Product description Actuator For mixing valves with flow on the left, the scale must be turned by 180°. Fig. 1 Fig. 2 blue blue for mixing valve with flow on the right for mixing valve with flow on the left Assembly of the actuator Fig.
  • Page 12: Change Of The Flow Line [Specialist]

    4 Change of the flow line [specialist] 4 Change of the flow line [specialist] 1. Dismount the temperature sensors and the thermometers of the ball valves (A-2 and F-2). 2. Unscrew the return line from the mixing valve. 3. Retrofit the mixing valve as described in chapter 4.1 Conversion of the mixing valve.
  • Page 13: Conversion Of The Mixing Valve

    4 Change of the flow line [specialist] 13. Please observe the instructions of the boiler control manual when changing the flow line. 14. Mount the HeatBloC as described in chapter 5.1 Installation of the HeatBloC. Conversion of the mixing valve 1.
  • Page 14: Assembly And Installation [Specialist]

    Mixing valve with flow on the right Mixing valve with flow on the left 14. Turn the cover plate (4) in such a way that the marking PAW is at the bottom and that the scale is positioned as shown in the figure above.
  • Page 15: Installation Of The Heatbloc

    5 Assembly and installation [specialist] Installation of the HeatBloC NOTICE  Verify if the grounding cable holds securely in place at the differential pressure sensor!  Carry out the following mounting instructions in parallel at each heating circuit of the system.
  • Page 16 5 Assembly and installation [specialist] 8. Mount the enclosed sensor (G) with copper pipes and screw connections (K-1 and K-2) between the flow and return ball valve (A-2 and F-2). Observe the marking on the sensor housing: P1 = flow; P2 = return. The bend of the copper pipe points backwards.
  • Page 17: Electrical Connection And Configuration Of The Pump (Only Grundfos Magna 3)

    5 Assembly and installation [specialist] 14. Loosen the screws of the controller insulation. 15. Dismount the insulating front shell of the controller. 16. Fix the controller on the mounting rail (see figure). Electrical connection and configuration of the pump (only Grundfos Magna 3) 1.
  • Page 18 5 Assembly and installation [specialist] I) Set the control type Settings 1. You are in the menu Control mode 2. Select and confirm by pressing OK. Constant curve 3. Select and confirm by pressing OK. 4. Press the Home button to return to the main menu. II) Set the nominal value Settings 1.
  • Page 19: Cabling

    5 Assembly and installation [specialist] Cabling 1. Connect the temperature sensors, the actuator (only for MC43) and the differential pressure sensor to the Optional communication set controller (see below). 2. Connect the wall power supply to the socket X6.2 (see below) at the last (right) controller.
  • Page 20 5 Assembly and installation [specialist] 6. If you do not mount the communication set, continue at point 10. 7. If you additionally mount the optional communication set, run the bus line of the communication set to the first (left) controller. For this purpose, disconnect the plug of the bus line from the mini PC of the communication set.
  • Page 21: Optional Accessories: Communication Set (Not Included In The Scope Of Delivery)

    WLAN network. With a smartphone and the corresponding PAW app, you can establish a connection with your installation via this WLAN and set parameters or read out current values.
  • Page 22: Scope Of Delivery [Specialist]

    6 Scope of delivery [specialist] 6 Scope of delivery [specialist] NOTICE Complaints and requests/orders of spare parts will only be processed with information on the serial number! The serial number is placed on the return pipe of the heating circuit. Insulation and controller DN 40 B1715701 for Magna 3 B1715702 for UPMXL...
  • Page 23: Hydraulics Dn 40 With Grundfos Magna 3

    6 Scope of delivery [specialist] Hydraulics DN 40 with Grundfos Magna 3 Pump Item number Grundfos Magna3 40-120 F E121763 < 0.18 2018/11 9945x1051x-mub-en – V03...
  • Page 24: Hydraulics Dn 40 With Grundfos Upmxl

    6 Scope of delivery [specialist] Hydraulics DN 40 with Grundfos UPMXL Pump Item number Grundfos UMPXL GEO 32-125 E12143812F < 0.23 9945x1051x-mub-en – V03 2018/11...
  • Page 25: Insulation And Controller Dn 50

    6 Scope of delivery [specialist] Insulation and controller DN 50 2018/11 9945x1051x-mub-en – V03...
  • Page 26: Hydraulics Dn 50

    6 Scope of delivery [specialist] Hydraulics DN 50 Pump Item number Grundfos Magna3 50-120 F E121783 < 0.18 9945x1051x-mub-en – V03 2018/11...
  • Page 27: Technical Data

    7 Technical data 7 Technical data MC42 DN 40 (1½") DN 50 (2") Dimensions Centre distance 160 mm 180 mm Width insulation 320 mm 360 mm Height insulation 626 mm 685 mm Installation length 569 mm 624 mm Connections Connection generator Flange DN 40 / PN 6 Flange DN 50 / PN 6 Connection consumer...
  • Page 28: Dimensional Drawing Dn 40 With Grundfos Magna 3

    7 Technical data Dimensional drawing DN 40 with Grundfos Magna 3 Dimensional drawing DN 40 with Grundfos UPMXL 9945x1051x-mub-en – V03 2018/11...
  • Page 29: Dimensional Drawing Dn 50

    7 Technical data Dimensional drawing DN 50 Pressure drop and pump characteristic curves DN 40 Flow rate [l/h] 2018/11 9945x1051x-mub-en – V03...
  • Page 30: Pressure Drop And Pump Characteristic Curves Dn 50

    7 Technical data Pressure drop and pump characteristic curves DN 50 Flow rate [m 9945x1051x-mub-en – V03 2018/11...
  • Page 31 7 Technical data 2018/11 9945x1051x-mub-en – V03...
  • Page 32 7 Technical data PAW GmbH & Co.KG www.paw.eu Böcklerstraße 11 Phone: +49 (0) 5151 9856 - 0 D-31789 Hameln, Germany Fax: +49 (0) 5151 9856 - 98 9945x1051x-mub-en – V03 2018/11...

This manual is also suitable for:

Heatbloc mc43 dn 40Heatbloc mc42 dn 50Heatbloc mc41 dn 40Heatbloc mc41 dn 50

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