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Summary of Contents for Haug Air Series
- Page 1 Operating instructions Air-assisted ionizing unit DA TR Ident number: 04.73XX.XXX Keep for future use! Air Line...
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Page 3: Table Of Contents
Table of contents Operator instructions ..........4 Symbols used in operating instructions ......4 Symbols on the ionizing unit ..........5 Safety ................6 Intended use ..............9 Product overview............10 Install ................ 11 Maintenance ............. 14 Cleaning interval .............. 14 Dry cleaning ..............15 Wet cleaning.............. -
Page 4: Operator Instructions
Operator instructions 1 Operator instructions Before installation and commissioning read these operating instruction in full. Always observe the safety instructions. These operating instruction is a part of the product; make sure you retain them for later use or subsequent owners. The product is an air-assisted ionization unit and will be referred to in this Operating Instruction only as “ionizing unit”. -
Page 5: Symbols On The Ionizing Unit
Operator instructions NOTE: Important notes and additional information. Never dispose of with household garbage. Not for use by persons with pacemaker! Ozone warning! Device produces ozone! Caution, danger due to electrical current! Caution, danger spot warning! 1.2 Symbols on the ionizing unit WARNING! High voltage... -
Page 6: Safety
Safety 2 Safety Only persons authorised by the operating firm are permitted to proceed with tasks on the ionisation unit. The installer must be an electrician and must be knowledgeable in the field of mechanical engineering. He must be an expert in handling and installing compressed air equipment and must wear personal protective equipment. - Page 7 • The accident prevention regulations according to BGV A8 must be observed. • An expert study concerning the impact of an ionization system on implanted pacemakers is available from HAUG GmbH & Co. KG. Hazards caused by manipulated or faulty ionizing unit Unauthorized modifications, moisture or damage to the ionizing unit may result in electric shocks or fire hazards due to sparking.
- Page 8 • Always ensure adequate ventilation during operation in order not to exceed the statutory admissible ozone concentration limits at the workplace. • An expert study concerning ozone emissions from a ionization system is available from HAUG GmbH & Co. KG.
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Page 9: Intended Use
• Never install or use the ionizing unit in areas with potentially explosive atmospheres. A power pack from HAUG is required for the HV supply of the ionisation unit. A compressed air supply must be available. The ionisation unit is used for contactless surface cleaning in industrial production processes. -
Page 10: Product Overview
Product overview 3 Product overview A Counter electrode B Mounting thread M6 C HV plug D HV cable E Compressed air connection F Insulation profile G Ionisation tips H Nozzles... -
Page 11: Install
• When routing around bends, the bending radius not be smaller than 50 mm. • Check the HV cable for kinks, cuts etc. 1. Checking whether the ionizing unit corresponds to the ordering data. In the event of any damage to the ionizing unit, contact HAUG GmbH & Co. KG. - Page 12 Install 2. During installation, it must be ensured that the ionisation units have a limited effective range. The effective range is formed approximately as shown in the illustration on the right- hand side. The width (x) of the effective range depends on the distance (a) and can be approximated.
- Page 13 Install Earthed machine parts behind the material to be ionised are not permitted. To improve surface cleaning, aim the air jet approx. 10 - 30° (A) against the direction of travel of the product that must be ionised. 4. Connect the compressed air connection to the compressed air supply.
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Page 14: Maintenance
Maintenance 5 Maintenance Risk of injury! The ionizing pins are sharp and pointed. During cleaning of the ionizing unit, there is a risk of injuries to the hand due to needle- pricks, tears or cuts. • Always wear protective gloves (EN 388 3122) when carrying out maintenance and cleaning work on the ionizing unit. -
Page 15: Dry Cleaning
Maintenance 5.2 Dry cleaning 1. Switch off the power pack and secure it to prevent unintentional restart. 2. Disconnect the ionisation unit from the discharging power pack and the compressed air supply line. 3. Brush off the ionisation tips with a suitable brush. 4. -
Page 16: Wet Cleaning
Maintenance 5.3 Wet cleaning 1. Switch off the power pack and secure it to prevent unintentional restart. 2. Disconnect the ionisation unit from the discharging power pack and the compressed air supply line. 3. Moisten a suitable brush with a suitable cleaning agent. As an optional, use the RS2 special cleaning system for cleaning. -
Page 17: Troubleshooting
• Faults may only be eliminated by a trained and qualified electrician. NOTE: If the defect cannot be eliminated in this way, return the ionizing unit to HAUG GmbH & Co. KG for checking (see back cover for address). Fault Cause... - Page 18 Troubleshooting Fault Cause Troubleshooting Flashover The ionisation unit is Shut down the ionisation malfunctioning. unit and replace it. The ionisation tips are Increase the gap to too close to an object(s) that may cause the electrically conductive fault. material. The ionisation unit is Clean the ionisation unit.
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Page 19: Accessories/Spare Parts
Accessories/spare parts 7 Accessories/spare parts Accessories and spare parts can be sourced from your authorized sales partner or directly from HAUG GmbH & Co. KG (the address is provided on the back of the envelope). Order Item Images number —... -
Page 20: Technical Data
Technical data 8 Technical data 8.1 Supply voltage Supply voltage through HAUG 6,7 ±1 kV~ discharging power pack 8.2 Compressed air supply Compressed air Filtered (< 20 μm), dry and oil-free Maximum pressure 5 bar Operating pressure 1 - 5 bar... -
Page 21: Ambient Conditions
Technical data 8.3 Ambient conditions Never use in areas with potentially explosive atmospheres. Use in interior only. Temperature: Rated application range +5 °C to +45 °C Extreme range for storage and -15 °C to +60 °C transport Luftfeuchte: Rated application range 20 % to 65 % RF Extreme range for storage and 0 % to 85 % RF... -
Page 22: Taking The Unit Out Of Service
Taking the unit out of service 9 Taking the unit out of service Risk of electric shock! The ionisation unit is operated at a high electrical voltage. Improper shutdown can cause an electric shock. • Only a certified electrician shall be permitted to shut down the device. - Page 24 made by...
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