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Hot Runner System Installation Guide
10.1 Threaded Nozzles
10.1.1 Nozzle 06E Series
NOTICE
Always tighten the screws to the torque specified in the respective table in section 13.
Hot Surfaces Hazard
Contact between the skin and hot surfaces could result in burns.
Use personal protective equipment, such as gloves, apron, sleeves and face
protection, to guard against burns.
When servicing or handling the hot runner system outside the manifold plates
or the injection molding machine, care must be taken to heed the hot surface
exposure warnings.
For first aid contact your medical / safety representing.
Hazard of Pressurized Air
Pressurized air blow can result in hot plastic or foreign bodies entering the
eyes, causing vision damage.
Use personal protective equipment: Face protection, hearing protection and gloves.
For first aid contact your medical / safety representing.
Hazard of Material Damage
Without consulting Synventive it is not permitted to do modifications to the
hot runner system e.g. geometrical changes to the nozzle tip, except the part
shape adjustment in the area of material allowance.
Master Language is English
RESTRICTED: Property of Synventive.
For limited third party distribution based on need and intended use.
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Service and Maintenance / Nozzle 06E Series
NOTICE
Hot Runner System Installation Guide
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SVC-17-0001_EN-Rev11
All rights reserved. Errors and omissions excepted
© 2019 Synventive Molding Solutions
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Summary of Contents for Synventive 06E Series

  • Page 1 For first aid contact your medical / safety representing. NOTICE Hazard of Material Damage Without consulting Synventive it is not permitted to do modifications to the hot runner system e.g. geometrical changes to the nozzle tip, except the part shape adjustment in the area of material allowance.
  • Page 2 Hot Runner System Installation Guide Service and Maintenance / Nozzle 06E Series In this section the nozzle parts are identified with the numbers indicated in the following figure. Parts of the Nozzle Nozzle 06E Nozzle body Component Ring Version 01...
  • Page 3 Hot Runner System Installation Guide Service and Maintenance / Nozzle 06E Series 10.1.1.1 Dismounting and Mounting Thermocouple Dismounting Thermocouple NOTICE For dismounting of the thermocouple from the nozzle heater, the nozzle heater must be dismantled from the nozzle. 1) Lift the thermocouple (3.1) at the retainer clip (a) out of the heating element (3) slot and pull it off the heating element.
  • Page 4 Color coding of Thermocouples NOTICE Take notice of the production and color identification of thermocouple cables. Synventive uses J and K type thermocouples Their color coding is given in the following table. Coating Litz wire “+” Table 1: International color coding for temperature sensors...
  • Page 5 Hot Runner System Installation Guide Service and Maintenance / Nozzle 06E Series 10.1.1.2 Disassembly the Nozzle 06E Disassembling the Nozzle Tip 1) Remove the circlip (5) from the nozzle tip (6). 2) Remove the component ring version 02(4) Doc006490.png Doc006489.png Hot Surfaces Hazard Following works must be carried out by qualified persons.
  • Page 6 Hot Runner System Installation Guide Service and Maintenance / Nozzle 06E Series Hazard of Pressurized Air Pressurized air blow can result in hot plastic parts or foreign bodies entering the eyes, causing vision damage. 6) Clean the nozzle tip using pressurized air to remove as much residual plastic as possible.
  • Page 7 Hot Runner System Installation Guide Service and Maintenance / Nozzle 06E Series 10.1.1.3 Assembling the Nozzle 06E Hot Surfaces Hazard Contact between the skin and the hot nozzle could result in burns. Use personal protective equipment: Gloves resistant to high temperatures, apron, sleeves, to guard against burns.
  • Page 8 Hot Runner System Installation Guide Service and Maintenance / Nozzle 06E Series Assembling the Nozzle Body 1) Apply spotting ink on the nozzle body (1) bottom surface (SF1). 2) Screw in the nozzle body (1) hand-tight into the manifold thread until seated.
  • Page 9 Hot Runner System Installation Guide Service and Maintenance / Nozzle 06E Series Assembling the Nozzle Heater to the Nozzle 1) Add component ring (2) (when used) NOTICE This component ring version 01 is an option (depend of the nozzle length). The high can be between 1 mm until 20 mm.
  • Page 10 Hot Runner System Installation Guide Service and Maintenance / Nozzle 06E Series Assembling the Nozzle Tip 1) Apply spotting ink on the nozzle tip bottom surface (SF1). 2) Screw in the nozzle tip hand-tight into the nozzle body until seated.
  • Page 11 Hot Runner System Installation Guide Service and Maintenance / Nozzle 06E Series 8) Tighten the nozzle tip to nozzle at room temperature. NOTICE Use torque wrench with wrench insert and the torque specified in the respective table in section 13.