Airzone FLEXA 3.0 IBPRO6 Assembly Instructions Manual
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Airzone FLEXA 3.0 IBPRO6 Assembly Instructions Manual

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Installation Manual
FLEXA 3.0
IBPRO6
P d r a o b p il C
u N e g a
r e b m

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Summary of Contents for Airzone FLEXA 3.0 IBPRO6

  • Page 1 Installation Manual FLEXA 3.0 IBPRO6 P d r a o b p il C u N e g a r e b m...

  • Page 3: Table Of Contents

    Main control board (AZCE6FLEXA3 / AZCE6IBPRO6)............................16 Assembly ............................................16 Connection ............................................16 Airzone Expansion module of 2 zones (7 and 8) (AZCE6EXP8Z) ........................20 Connection ............................................20 Airzone Control module of radiant elements (AZCE6OUTPUT8) ........................21 Assembly ............................................21 Connection ............................................
  • Page 4 Connection ............................................27 Webserver Airzone cloud Ethernet/Wi-Fi (AZX6WEBSCLOUD [C/R]) ......................29 Assembly ............................................29 Connection ............................................29 Webserver Airzone cloud DIN Ethernet/Wi-Fi (AZX6WSCLOUDDIN [C/R]) ....................31 Assembly ............................................31 Connection ............................................31 Airzone Supermaster controller (AZX6CSMASTER [S/E] [B/G]) ......................... 33 Assembly ............................................
  • Page 5 Self-diagnose .............................................. 50 Airzone Main control board (AZCE6FLEXA3 / AZCE6IBPRO6) ........................... 50 Airzone Expansion module of 2 zones (7 and 8) (AZCE6EXP8Z) ........................51 Airzone Control module of radiant elements (AZCE6OUTPUT8) ........................51 Airzone Blueface and Think thermostats (AZCE6BLUEFACEC / AZCE6THINK [C/R]) ................52 Blueface Thermostat Warnings ....................................

  • Page 6: Warnings And Environmental Policy

    WARNINGS AND ENVIRONMENTAL POLICY PRECAUTIONS For your security, and to protect the devices, follow these instructions: • Do not handle the system with wet or damp hands. • Disconnect the power supply before making any connections. • Take care not to cause a short circuit in any of the system connections. ENVIRONMENTAL POLICY Do not dispose of this equipment in the household waste.

  • Page 7: System Elements

    Communications with other external control systems through integration bus. AIRZONE EXPANSION MODULE OF 2 ZONES (7 AND 8) (AZCE6EXP8Z) Expansion module for controlling zone 7 and 8 in Airzone installations. Connection and power supply through Airzone connection bus of the main control board.

  • Page 8: Airzone Blueface Color Thermostat (Azce6Bluefacec)

    AIRZONE BLUEFACE COLOR THERMOSTAT (AZCE6BLUEFACEC) Color graphic interface with capacitive screen for controlling zones in Airzone systems. Powered by main control board. Finished in steel and glass. Available in white and black. Functionalities: • Available in Spanish, English, French, Italian, German and Portuguese.

  • Page 9: Airzone Controller 3.0 Gateway (Azx6Gtc Xxx)

    AIRZONE CONTROLLER 3.0 GATEWAY (AZX6GTC XXX) Gateway for the management of AC units compatible with Airzone control systems. Powered by the indoor unit. Assembly and connection on the AC unit bus of the enabled Airzone devices. Product developed and tested in collaboration with the manufacturer.

  • Page 10: Airzone Control Gateway - 3 Speeds Fancoil (Azx6Fancoilz)

    Two Airzone probe inputs for protection of production units. AIRZONE CLOUD WEBSERVER ETHERNET/WI-FI (AZX6WEBSCLOUD [C/R]) Webserver for controlling systems through Airzone Cloud platform. Accessible through browser or app (available for IOS and Android). Connection via router (AZX6WEBSCLOUDC) or Wi-Fi (AZX6WEBSCLOUDR). Powered through domotic bus.

  • Page 11: Webserver Airzone Cloud Din Ethernet/Wi-Fi (Azx6Wsclouddin [C/R])

    WEBSERVER AIRZONE CLOUD DIN ETHERNET/WI-FI (AZX6WSCLOUDDIN [C/R]) Webserver for controlling Airzone systems through Airzone Cloud platform. Accessible through browser or App (available for IOS and Android). Connected to router via Ethernet (AZX6WSCLOUDDINC) or WiFi (AZX6WSCLOUDDINR). Externally power supplied at 110 / 230 Vac. Mounted on DIN rail or on wall.

  • Page 12: Airone Production Control Board (Azx6Ccp)

    Operating mode synchronization with Airzone systems (cooling and heating). • Imposes water production temperature based on the demand. KNX INTEGRATION GATEWAY (AZXKNXGTWAY) Airzone integration gateway of HVAC systems into KNX TP-1 control systems through Modbus. Powered through KNX bus. DIN-rail mounting. Functionalities: •...

  • Page 13: Airzone-Bacnet Integration Gateway (Azx6Bacnet)

    Operating mode status. • State and Fancoil fan speed. AIRZONE-LUTRON INTEGRATION GATEWAY (AZX6GTILUT) Integration gateway for Lutron control systems on Airzone systems through Lutron HomeWorks QS Processor. Connected via Ethernet. Power supplied through the main control board automation bus. Features: •...

  • Page 14: General Requirements

    • Once the Airzone system is configured, verify that the static pressure of the duct system complies with the air distribution network conditions where is installed (check the Manufacturer’s Manual of the equipment if you need to...

  • Page 15: Introduction

    INTRODUCTION Airzone systems enable the management of Master and Zone interfaces. Master thermostats enable mode management or define the efficiency level with the Eco-Adapt function. It is recommended the use of a Blueface thermostat as Master Interface, this enables time schedule management and more unique functionalities.

  • Page 16: Assembly And Connection

    Airzone connection bus connectors The Airzone connection bus allows you to connect all the internal components dependent on the main board to control up to 6 zones (or 8 with the expansion module AZCE6EXP8Z). These are the elements that can be connected: Blueface (AZCE6BLUEFACEC), Think (AZCE6THINKC) and Lite (AZCE6LITEC) thermostats.
  • Page 17 Fig. 6 Domotic bus connector The domotic bus allows you to interconnect multiple systems in order to control them through Airzone control peripherals or to integrate them into a superior control network. These are the elements that can be connected: Airzone Webserver Cloud (AZX6WEBSCLOUD [C/R]).
  • Page 18 Fig. 9 Actuator outputs 12-V actuator outputs allow you to connect Airzone motorized elements and manage them from the main control board (up to 8 actuators per board, up to 2 engines per output). There are 6 two-pin terminals available to connect the motorized dampers.
  • Page 19 AC Start-stop relay This output is developed to start-stop AC units. Logic of operation of the output: Status Stop Ventilation Cooling Air heating Heating radiant Demand ON AC UNIT OFF AC UNIT ON AC UNIT ON AC UNIT ON AC UNIT OFF Demand OFF AC UNIT OFF AC UNIT OFF...

  • Page 20: Airzone Expansion Module Of 2 Zones (7 And 8) (Azce6Exp8Z)

    AIRZONE EXPANSION MODULE OF 2 ZONES (7 AND 8) (AZCE6EXP8Z) Connection The expansion module is integrated into the Airzone connection bus of the main board. It has 3 4-pin terminals, disconnect one of the terminals and fit in the module connector (Fig. 15).

  • Page 21: Airzone Control Module Of Radiant Elements (Azce6Output8)

    Note: To take the module away, pull the reed down to release it. Connection The control module of radiant elements is a device that connects to the Airzone connection bus of the main board (Fig. 18). Control relay specs: I = 10 A at 110/230 Vac, voltage-free.

  • Page 22: Wired Airzone Thermostats (Azce6Bluefacec / Azce6Thinkc / Azce6Litec)

    Fig. 21 • Connection The Airzone thermostats are connected to the Airzone connection bus of the main board. Attach the wires with the terminal screws following the color code (Fig. 22). Important: Use provided tool to press in the locking tabs.

  • Page 23: Wireless Airzone Thermostats (Azce6Thinkr / Azce6Liter)

    WIRELESS AIRZONE THERMOSTATS (AZCE6THINKR / AZCE6LITER) Assembly Wireless thermostats are mounted on the wall through a support. It is recommended not to locate it more than 40 meters away from the main control board. To fix it to the wall, follow these steps (Fig. 24): •...
  • Page 24 0-10 V FANCOIL CONTROL GATEWAY (AZX6010VOLTSZ) Meaning Power supply AC unit bus Cooling air demand OUT 1 Heating air demand OUT 2 Fan demand OUT 3 Fan control Fig. 28 Assembly Fancoil control gateway can be mounted on DIN rail (Fig. 29) or on wall (Fig. 30). This module is externally powered at 110/230 Vac.
  • Page 25 The system will restart automatically if the supply is eventually turned off. Use an independent circuit from the controlled system for the power supply. AIRZONE CONTROL GATEWAY-3 SPEEDS FANCOIL (AZX6FANCOILZ) Description Power supply...
  • Page 26 Assembly Airzone control gateway-3 speeds fancoil is mounted on DIN rail (Fig. 36) or on wall (Fig. 37). This module is externally powered at 110/230 Vac. It is should be placed and mounted in accordance with the current electrotechnical regulations.
  • Page 27 Control relay specs: I = 10 A at 110/230 Vac, voltage-free. Note that to control elements with a greater power, it is recommended to use contactors in accordance with the power required. It has a 5-pin terminal to connect it to the AC unit bus of the main board .
  • Page 28 Fig. 44 Control relay specs: 24/48 Vac (voltage-free). Note that to control elements with a greater power, it is recommended to use contactors in accordance with the power required. The operation logic of the microswitch is as follows: Meaning ON: 4 min Start-up time of the compressor OFF: 10 seconds ON: Always On unless in Stop mode...
  • Page 29 It has a 4-pin terminal to connect it to the AC unit bus of the main board . Attach the wires with the terminal screws following the color code (Fig. 45). Fig.45 WEBSERVER AIRZONE CLOUD ETHERNET/WI-FI (AZX6WEBSCLOUD [C/R]) AZX6WEBSCLOUDC Description Ethernet...
  • Page 30 AZX6WEBSCLOUDR Fig. 49 If the Webserver Cloud is connected to the CCP, use the domotic bus inside the CCP to connect with the system main board (Fig. 50). AZX6WEBSCLOUDC AZX6WEBSCLOUDR Fig. 50 Note: For a proper operation of this module, all the main control boards must be addressed (see section Advanced settings).

  • Page 31: Webserver Airzone Cloud Din Ethernet/Wi-Fi (Azx6Wsclouddin [C/R])

    Assembly The Webserver Airzone Cloud Din can be mounted on DIN rail (Fig. 52) or on wall (Fig. 53). This module is externally power supplied at 110/230 Vac. Location and installation of the module must comply the current electronic rules.
  • Page 32 Fig. 55 AZX6WSCLOUDDINR Fig. 56 Fig. 57 It has a 5-pin terminal to connect to the domotic bus of the Main Control Board . Attach the wires with the terminal screws following the color code (Fig. 58). Use the shield only on the connector of the main control board.
  • Page 33 AIRZONE SUPERMASTER CONTROLLER (AZX6CSMASTER [S/E] [B/G]) Important: This device is not compatible with the Production Control Board (AZX6CCP). Assembly Supermaster controllers can be mounted on wall (AZX6CSMASTERS) (Fig. 60) or wall-embedded (AZX6CSMASTERE) (Fig. 61). Wall mounting • Separate the back part of the thermostat from the wall support.
  • Page 34 AIRZONE PRODUCTION CONTROL BOARD (AZX6CCP) Assembly The production control board is supplied in a patters that is screwed to Wall for a better fixing (Fig. 64). It is should be placed and mounted in accordance with the current electrotechnical regulations. For the mounting of the main control board, follow the following steps: •...
  • Page 35 Fig. 68 Digital inputs The production control board you have 4 digital inputs to externally control the Airzone systems. These inputs are configured as normally open. It is recommended to use a shielded cable to connect it. ACS: This input activates the DHW mode: all the Acuazone/Innobus Pro32 systems working on Air heat will stop and the message ACS will be displayed by the zone thermostats.
  • Page 36 Indoor domotic bus connectors The internal domotic bus allows you to interconnect the production control board to the main control board or mains control board. It has a 2-pin terminal for the domotic bus connection. This system can only be connected by bus. Attach the wires with the terminal screws following the color code (Fig.

  • Page 37: Knx Integration Gateway (Azxknxgtway)

    Airzone controller 3.0 gateway (AZX6GTCxxx) in Flexa 3.0 and Innobus Pro6 main control boards. Communication gateway (AZX6QADAPTxxx) in Flexa 3.0 and Innobus Pro6 main control boards. Airzone control gateway for electromechanical units (AZX6 ELECTROMEC) in Flexa 3.0 and Innobus Pro6 main control boards.

  • Page 38: Airzone-Bacnet Integration Gateway (Azx6Bacnet)

    Fig. 77 Assembly Airzone bacnet integration gateway is integrated into the domotic bus of the main board (Fig. 78). It has a 5-pin terminal. Disconnect the terminal to which you want to connect to the gateway and fit the connector.

  • Page 39: Configuration

    Fig. 79 Assembly Airzone Lutron gateway is integrated into the domotic bus of the main board (Fig. 80). It has a 5-pin terminal. Disconnect the terminal to which you want to connect to the gateway and fit the connector. Fig. 80 Note: Remove the fixing post from the Webserver to mount the production control board.

  • Page 40: Airzone Consumption Meter (Azx6Acccon)

    Note: To take the module away, pull the reed down to release it. Connection The Airzone consumption meter is connected by a clamp meter directly to the external air conditioning power supply wires to measure the power consumptions of the system (Fig. 83).

  • Page 41: Reset

    IMPORTANT: Do not open more than one radio channel at the same time, it may alter the process. Start the radio channel search, to do so, press Airzone to start the search. Verify the range is correct (30% minimum) and confirm.
  • Page 42 Associated outputs If necessary, the system allows you to associate more than one control output to a zone. It is possible to control multiple outputs from the same thermostat. Thermostat configuration Select the operation of the thermostat: Master: Controls all the parameters of the installation. Zone: Controls all the parameters of the zone.
  • Page 43 Think Important: Use to confirm and to return.

  • Page 44: Airzone Lite Setup

    AIRZONE LITE SETUP Important: To configure a Lite thermostat you must move it away from its base. Once the microswitches are configured, put it back in its original position. Setting wireless device (only available for wireless thermostat) Open the radio channel. To do that, press on SW1. The LED D19 will remain solid red. Once open, you have 15 minutes to make the association.

  • Page 45: User And Zone Settings

    • Zone state: Displays information about the zone state and settings • Weather forecast: Only available with Airzone Cloud Webserver (AZX6WEBSCLOUD [C/R] and AZX6WSCLOUDDIN [C/R]). • AC unit consumption: Only available for some configurations.

  • Page 46: User Settings - Airzone Think Thermostat

    Moreover, depending on the type of installation and configuration of your system, you will find other features: Grille angle. This feature allows defining the angle of the slats of the Airzone smart grilles in cooling or heating mode. It is set at 90°...

  • Page 47: Advanced Settings

    Ventilation. The system sets exclusively ventilation mode when there is demand in any zone (Set-point T< Room T). Cooling. The system sets exclusively cooling mode when there is demand in any zone (Set-point T < Room T). Heating. The system sets exclusively heating mode when there is demand in any zone (Set-point T < Room T). Dry.

  • Page 48: System Settings

    • Relay settings. Allows you to modify the logic of operation of CMV/Boiler relay of the main control board (see section Airzone main control board (AZCE6FLEXA3 / AZCE6IBPRO6), Connection). It is configured as CMV by default. • Wireless module. It activates/deactivates the wireless association module of the system.

  • Page 49: Zone Parameters

    In 0-10 V Fancoil units. Allows to control the minimum (1.5 V by default) and maximum (10 V by default) working fan voltage of the controlled unit, in steps of 0.1 V. The minimum voltage corresponds with the desired lowest speed for the unit and the maximum voltage corresponds with the highest speed.

  • Page 50: Self-Diagnose

    Reset thermostat (not available in remote zones). Resets the thermostat returning to Setup menu (see section Zone Configuration menu - Blueface Thermostat). SELF-DIAGNOSE AIRZONE MAIN CONTROL BOARD (AZCE6FLEXA3 / AZCE6IBPRO6) Airzone main control boards have integrated LEDs that detect unusual operations. Meaning Data reception from automation bus Blinking...

  • Page 51: Airzone Expansion Module Of 2 Zones (7 And 8) (Azce6Exp8Z)

    AIRZONE EXPANSION MODULE OF 2 ZONES (7 AND 8) (AZCE6EXP8Z) Airzone expansion modules incorporates LEDs that detect unusual operations. Meaning Microcontroller operating Blinking Green Power supply Solid Transmission of Airzone connection bus data Blinking Reception of the Airzone connection bus data...

  • Page 52: Airzone Blueface And Think Thermostats (Azce6Bluefacec / Azce6Think [C/R])

    AIRZONE BLUEFACE AND THINK THERMOSTATS (AZCE6BLUEFACEC / AZCE6THINK [C/R]) Blueface Thermostat Warnings Thermostat displays all the system warnings on the screensaver. If there is any error, it will be displayed on the screensaver, on the main screen and on “About errors”, in user settings.
  • Page 53 To solve this incident check: Main control board status: Correctly powered. Main control board status: Airzone connection bus LEDs are operating properly. Connection: Verify the polarity of the main control board and thermostat connectors. Wiring: Check that the voltage between the poles (A/ -) and (B/ -) is correct (1.8 Vdc).
  • Page 54 Error 5: Temperature probe - Open circuit The zone ceases to measure the room temperature, therefore the zone cannot generate demand. Proceed to replace it of the device or sent it for repair. Error 6: Temperature probe - Short circuit The zone ceases to measure the room temperature, therefore the zone cannot generate demand.
  • Page 55 Error 8: Wireless thermostat Lite not found The zone ceases to measure the room temperature of an associated wireless Lite thermostat, therefore the zone cannot generate demand. Check which Lite thermostat is not working properly. To solve this incident check: Power supply: Check the battery and replace it if necessary.
  • Page 56 Verify if the Air unit is powered. To do this, check the thermostat of the AC unit is ON. Verify the AC unit operates properly by itself. To do this, disconnect the A/C unit Airzone system and select the unit from the thermostat from the A/C unit.
  • Page 57 The device can not be controlled by the system. To solve this incident check: Status of the control module of the radiant elements: Correctly powered. Status of the control module of the radiant elements and the main control board: Airzone connection bus LEDs are operating properly.
  • Page 58 Error 14: Main control board-Expansion module communication error Control of zones 7 and 8 is lost. To solve this incident check: Verify that the module is correctly connected to the Airzone connection bus. Module status: Airzone connection bus LEDs are operating properly.
  • Page 59 Check that the amperometric clamp is properly connected to the air conditioning power supply cable. Error 17: Communication error between Lutron Integration Gateway – Systems The system loses communication with the Airzone Lutron Interface. Check that the gateway is properly connected to the automation bus of the Main Board.

  • Page 60: Airzone Lite Thermostat (Azce6Lite [C/R])

    To solve this incident check: Main control board status: Correctly powered. Main control board status: Airzone connection bus LEDs are operating properly. Connection: Verify the polarity of the main control board and thermostat connectors.
  • Page 61 Status LED blinking red quickly: Wireless Lite thermostat-Main control board communication error This incident is blocking. It blocks the control of the zone. Check that "Error 1" not appear in all thermostats. If so, verify the proper operation of the main board. To solve this incident, please check: Thermostat status: Check the signal range of the thermostat.

  • Page 62: Airzone Controller 3.0 Gateway (Azx6Gtcxxx)

    Verify the gateway is properly connected to the AC unit port of the main control board. Microprocessor operation LED D2: Not blinking • Contact Airzone After-Sales Department. Your microcontroller does not operate properly. Communication LEDs D3 and D4: Not blinking •...

  • Page 63: Fancoil Communication Gateway (Azx6010Voltsz)

    0-10 V FANCOIL COMMUNICATION GATEWAY (AZX6010VOLTSZ) Airzone 0-10 V Fancoil communication gateways incorporate LEDs that detect malfunctions. Meaning Power supply Solid Data reception from AC unit bus Blinking Green Blinking Data transmission from AC unit bus Gateway performance Blinking Green...

  • Page 64: Airzone Control Gateway For Electromechanical Units (Azx6Electromec)

    AIRZONE CONTROL GATEWAY FOR ELECTROMECHANICAL UNITS (AZX6ELECTROMEC) Airzone communication gateways for electromechanical units incorporate LEDs that detect malfunctions. Meaning Power supply Solid Microprocessor performance Blinking Green Blinking Data reception from AC unit bus Green Data transmission from AC unit bus Blinking D6 …...

  • Page 65: Airzone Production Control Board (Azx6Ccp)

    Network data transmission Blinking Network data reception Blinking Green Configured as IP address through DHCP Switch on Configured as Fixed IP address Switch off Solid Power supply AIRZONE PRODUCTION CONTROL BOARD (AZX6CCP) Airzone production control boards incorporate LEDs that detect malfunctions.

  • Page 66: Airzone Aerothermal Gateways (Azx6Acuacp Xxx)

    Verify the gateway is properly connected to the AC unit port of production control board. Microprocessor operation LED D2: Not blinking • Contact Airzone After-Sales Department. Your microcontroller does not operate properly. Communication LEDs D3 and D4: Not blinking •...

  • Page 67: Airzone-Knx Integration Gateway (Azx6Knxgtway)

    Data transmission from domotic bus Blinking AIRZONE-BACNET INTEGRATION GATEWAY AIRZONE-LUTRON INTEGRATION GATEWAY (AZX6BACNET AND AZX6GTILUT) Airzone-bacnet and Airzone-Lutron integration gateways incorporates LEDs that detect malfunctions. Significado Ethernet connected Green Blinking Ethernet activity Blinking Yellow / Red Data transmission from automation bus...

  • Page 68: Airzone Consumption Meter (Azx6Acccon)

    AIRZONE CONSUMPTION METER (AZX6ACCCON) Airzone consumption meter incorporates LEDs that detect malfunctions. Meaning Green Solid Good signal Yellow Solid Medium signal Orange Solid Low signal Solid Without signal 1 blinking Main control board already ascociated 2 blinking Main control board not found...

  • Page 69: Navigation Trees

    NAVIGATION TREES NAVIGATION TREE - BLUEFACE THERMOSTAT...

  • Page 70: Navigation Tree - Think Thermostat

    NAVIGATION TREE - THINK THERMOSTAT...
  • Page 71 94573 Rungis - France Cormano – Milano - Italia Teléfono: +34 900 400 445 Téléphone: +33 184 884 695 Telefono: +39 02 56814756 Fax: +34 902 400 446 Fax: +33 144 042 114 Fax: +39 02 56816158 http://www.myzone.airzone.es http://www.myzone.airzonefrance.fr http://www.myzone.airzoneitalia.it...

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