Wilo CAT 5 MHI Series Installation And Operating Instructions Manual
Wilo CAT 5 MHI Series Installation And Operating Instructions Manual

Wilo CAT 5 MHI Series Installation And Operating Instructions Manual

Pressure boosting system

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CAT 5 MHI(E)
EN
Installation and operating instructions
2819142
CAT5 1MHI202/PS-EM
2819143
CAT5 1MHI203/PS-EM
2819144
CAT5 1MHI204/PS-EM
2819145
CAT5 1MHI205/PS-EM
2819146
CAT5 1MHI206/PS-EM
2819147
CAT5 1MHI402/PS-EM
2819148
CAT5 1MHI403/PS-EM
2819149
CAT5 1MHI404/PS-EM
2819150
CAT5 1MHI405/PS-EM
2819151
CAT5 1MHI406/PS-EM
2819152
CAT5 1MHIE205/DM
2819153
CAT5 1MHIE205/EM
2819280
CAT5 1MHIE803/DM
2819336
CAT5 1MHIE403/EM
29991772
CAT5 1MHIE 406/DM
CD_TE0059 rev00
29992800
CAT5 1MHI202/EC-EM-2
29992801
CAT5 1MHI203/EC-EM-2
29992802
CAT5 1MHI204/EC-EM-2
29992803
CAT5 1MHI205/EC-EM-2
29992804
CAT5 1MHI206/EC-EM-2
29992805
CAT5 1MHI402/EC-EM-2
29992806
CAT5 1MHI403/EC-EM-2
29992807
CAT5 1MHI404/EC-EM-2
29992808
CAT5 1MHI405/EC-EM-2
29992809
CAT5 1MHI406/EC-EM-2

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Summary of Contents for Wilo CAT 5 MHI Series

  • Page 1 CAT 5 MHI(E) Installation and operating instructions 2819142 CAT5 1MHI202/PS-EM 29992800 CAT5 1MHI202/EC-EM-2 2819143 CAT5 1MHI203/PS-EM 29992801 CAT5 1MHI203/EC-EM-2 2819144 CAT5 1MHI204/PS-EM 29992802 CAT5 1MHI204/EC-EM-2 2819145 CAT5 1MHI205/PS-EM 29992803 CAT5 1MHI205/EC-EM-2 2819146 CAT5 1MHI206/PS-EM 29992804 CAT5 1MHI206/EC-EM-2 2819147 CAT5 1MHI402/PS-EM 29992805 CAT5 1MHI402/EC-EM-2 2819148...
  • Page 2: Table Of Contents

    Contents Page 1) General 2) Safety Instructions 2.1 Symbols and Signals 2.2 Modification and Spares 3) Transport and Storage 4) Description and Operation 4.1 MHI PS-EM (Single Phase Fixed Speed) 4.1.1 Operation Modes 4.1.2 Operating Features 4.2 MHIE DM (Three Phase Variable Speed) 4.2.1 Operation Modes 4.2.2 Operating Features 4.3 MHI EC-EM (Single Phase Variable Speed)
  • Page 3: General

    The CAT 5 booster set is a pressure boosting Modifications to the booster are prohibited and system designed for raising the pressure of water will invalidate the warranty. Wilo Approved spares for wash down requirements. Using a single pump must be used at all times. For information on...
  • Page 4: Mhie Dm (Three Phase Variable Speed)

    4.2 MHIE DM (Three Phase Variable Speed) 4.4 MHIE-EM (Single Phase Variable Speed) 4.2.1 Operating Mode 4.4.1 Operating Mode CAT 5 DM is a variable speed booster set which is MHIE-EM is a variable speed booster set which is controlled via an integrated motor mounted drive controlled via an integrated motor mounted drive and pressure transducer.
  • Page 5: Commissioning

    6 Commissioning 7 Warranty WILO reserve the right to inspect an installation to verify that the equipment has been installed in 6.1 Commissioning accordance with the written instructions. The full It is recommended that the first installation is warranty document is downloadable at www.wilo.
  • Page 6: Fig 1 Mhi Ps-Em Electrical Connections

    8) Figures Fig. 1 - MHI PS-EM Electrical Connections Fig. 2 - MHIE-DM Electrical Connections...
  • Page 7: Fig 3 Mhi Ec-Em Electrical Connections

    Fig. 3 - MHI EC-EM Fig. 4 MHIE EM Electrical Connections...
  • Page 8: Fig 5 System General Arrangement

    Fig. 5 General Arrangement (Hydraulic) Fig. 6 PS-EM Layout...
  • Page 9: Fig 7 Mhie Dm General Arrangement

    Fig. 7 MHIE-EM/DM Layout Fig. 8 MHIE-EM Controls...
  • Page 10: Fig 9 Mhi Ec-Em General Arrangement

    Fig. 9 MHI EC-EM Layout Table 1 Driver User Interface (EC-EM) Manual Mode Inverter On (Green LED) Automatic Mode Alarm (Red LED) Menu Pump Running (Yellow LED) Enter Pump in Automatic Mode (Green LED)
  • Page 11 Table 2 Settings Menu (EC-EM) MENU SETTINGS FACTORY UNIT Language Language select English I max Set the maximum current rating of the pumps Amps Rotation Sense Change the rotation of the motors Clockwise Min Speed Minimum running speed of the motor Dry Run Prot Turn on or off the dry running protection Pressure Setting...
  • Page 12 Table 3 Drive Fault Codes ERROR CODE BOOSTER BEHAVIOUR TROUBLESHOOT Check the hydraulic supply. The controller starts the pump every 30 minutes over 24 hours. If dry If a set point pressure higher than the E011 DRY RUN running remains, it switches off the pressure the pump can deliver is pro- pump.
  • Page 13: Spares 1 Ps-Em & Dm

    Pressure Switch 2085909 Pressure Sensor 2818575 Low Water Switch 4160334 Water Cooled Inverter Valves 2818409 1/2" Inlet Valve (float inc.) 2819156 1" Isolation Valve 2520853 3/4" Vessel Valve 2818056 1” Non Return Valve For all spares enquiries please contact spareparts.uk@wilo.com...
  • Page 14: Spares 2 Ec

    8L Expansion Vessel Controls 2818575 Low Water Switch 4160334 Water Cooled Inverter 2818472 Isolator Valves 2818409 1/2" Inlet Valve (float inc.) 2819156 1" Isolation Valve 2520853 3/4" Vessel Valve 2818056 1” Non Return Valve For all spares enquiries please contact spareparts.uk@wilo.com...
  • Page 15 EN61000-6-3:2007 +A1:2011 EN61000-6-2:2005 If the above mentioned series are technically modified without our approval, this declaration shall no longer be applicable Authorized representative for the completion of the technical documentation: WILO UK Centrum 100 Lee Tebbatt Second Avenue Burton-Upon-Trent Managing Director...

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