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9111 Jackrabbit Road,
Houston, Texas 77095
Tel: 281-856-1300
Fax: 281-856-1325
www.emcowheaton.com
INSTALLATION, OPERATION &
MAINTENANCE MANUAL
The content of this paper is the intellectual property of EMCO WHEATON USA. Reproduc-
tion - also of extracts - is not permitted. Likewise, they must not in any way be made acces-
sible to third parties, in particular competitors.
This manual contains information that may not pertain to your arm.
EMCO WHEATON
Top & Bottom
Loading Arms
Rev.: 1
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Related Manuals for Gardner Denver EMCO WHEATON E2110
Summary of Contents for Gardner Denver EMCO WHEATON E2110
- Page 1 9111 Jackrabbit Road, Houston, Texas 77095 Tel: 281-856-1300 Fax: 281-856-1325 www.emcowheaton.com INSTALLATION, OPERATION & MAINTENANCE MANUAL EMCO WHEATON Top & Bottom Loading Arms The content of this paper is the intellectual property of EMCO WHEATON USA. Reproduc- tion - also of extracts - is not permitted. Likewise, they must not in any way be made acces- sible to third parties, in particular competitors.
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Page 2: Table Of Contents
Instruction Manual Top & Bottom Loading Arms E2110, E2112, E2022, E2025 E2033, E2304, E2573, E2123, E2313, E2121 Table of Contents 1 Safety........................1 1.1 Safety Comments.....................1 1.2 Safety Symbols and Notes ................2 2 Loading Arm Types ....................2 3 Loading Arm Description..................3 3.1 Loading Arm.....................3 3.2 Main Components - Top Loading ..............3 3.3 Survey Drawing ....................4... -
Page 3: Safety
Instruction Manual Top & Bottom Loading Arms E2110, E2112, E2022, E2025 E2033, E2304, E2573, E2123, E2313, E2121 1 Safety 1.1 Safety Comments The following instruction manual describes the loading arm delivered by EMCO WHEATON. It does not describe the loading system and does not include fittings and devices which are not part of the loading arm. -
Page 4: Safety Symbols And Notes
Instruction Manual Top & Bottom Loading Arms E2110, E2112, E2022, E2025 E2033, E2304, E2573, E2123, E2313, E2121 1.2 Safety Symbols and Notes This instruction manual also indicates potential dangers of handling, operating and maintaining loading arm. These dangers are highlighted in the text with an explanation of how to avoid them. -
Page 5: Loading Arm Description
Instruction Manual Top & Bottom Loading Arms E2110, E2112, E2022, E2025 E2033, E2304, E2573, E2123, E2313, E2121 3 Loading Arm Description 3.1 Loading Arm The EMCO WHEATON Loading Arms are a movable pipe system for loading or unloading railroad cars, tank trucks and other vessels. The transfer of fluid is achieved by either introducing the loading arm into the manhole or making a connection to the flange of the vessel. -
Page 6: Survey Drawing
Instruction Manual Top & Bottom Loading Arms E2110, E2112, E2022, E2025 E2033, E2304, E2573, E2123, E2313, E2121 3.3 Survey Drawing ( Model E2025 shown) Figure 1 Figure 2 - 4 -... -
Page 7: Main Components - Bottom Loading
Instruction Manual Top & Bottom Loading Arms E2110, E2112, E2022, E2025 E2033, E2304, E2573, E2123, E2313, E2121 3.4 Main Components – Bottom Loading Refer to Figures 3 and 4 in Section 3.5 The stand post carries the loading arm. If several loading arms are standing in a row, the stand post of each loading arm has a different height to enable you to cross the hoses without collision. -
Page 8: Warranty
Instruction Manual Top & Bottom Loading Arms E2110, E2112, E2022, E2025 E2033, E2304, E2573, E2123, E2313, E2121 Figure 4 4 Warranty EMCO WHEATON grants a warranty for the loading arm. Refer to your order confirmation or the EMCO WHEATON Terms and Conditions. Items NOT covered under warranty are: Damage caused by inappropriate handling and storage Damage caused by faulty installation... -
Page 9: Installation
Instruction Manual Top & Bottom Loading Arms E2110, E2112, E2022, E2025 E2033, E2304, E2573, E2123, E2313, E2121 For loading arms not supplied with a finish coating, the customer is responsible for painting the arm to provide corrosion protection. Protect all hoses and cables against rodents. If the arm is to be stored for an extended period, protect with a suitable preservative. - Page 10 Instruction Manual Top & Bottom Loading Arms E2110, E2112, E2022, E2025 E2033, E2304, E2573, E2123, E2313, E2121 the support bearing bracket. Ensure that the slew axis of the boom is in a vertical position. (previous note only applies when bracket or stand post is supplied) The inlet flange attachment bolts and nuts are not included in the scope of delivery.
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Page 11: Installation Of Feed Lines
Instruction Manual Top & Bottom Loading Arms E2110, E2112, E2022, E2025 E2033, E2304, E2573, E2123, E2313, E2121 Note All control components have been adjusted to correct values during fabrication. Do not change these values without written consent from EMCO WHEATON. 6.2 Installation of Feed Lines Only persons with the required training and qualification (i.e. -
Page 12: Operation Of The Loading Arm
Instruction Manual Top & Bottom Loading Arms E2110, E2112, E2022, E2025 E2033, E2304, E2573, E2123, E2313, E2121 8 Operation of the Loading Arm Refer to the loading arm general arrangement drawing and/or envelope drawing for information about the operating data of the loading arm. Warning Explosion hazard –... -
Page 13: Operation Of The Loading Arms With Flange/Coupler
Instruction Manual Top & Bottom Loading Arms E2110, E2112, E2022, E2025 E2033, E2304, E2573, E2123, E2313, E2121 Length from the manhole. Return the loading arm to its parking position and secure. Note Product remaining in the pipe might damage the swivel joints. Drain the arms completely before returning to parking position. -
Page 14: Spare Parts
Instruction Manual Top & Bottom Loading Arms E2110, E2112, E2022, E2025 E2033, E2304, E2573, E2123, E2313, E2121 9.2 Spare Parts Only use original EMCO WHEATON spare parts. Please refer to the spare parts listing for your recommended loading arm spares. Our spares & service department will be happy to provide you with a quotation. -
Page 15: Service Intervals
Instruction Manual Top & Bottom Loading Arms E2110, E2112, E2022, E2025 E2033, E2304, E2573, E2123, E2313, E2121 9.5 Service Intervals Service Interval Each Every 6 Annually Loading Months Required Component Open Lubrication Points • Maintenance of Swivel Joints • Spring Cylinder Maintenance •... -
Page 16: Maintenance Of Swivel Joints
Instruction Manual Top & Bottom Loading Arms E2110, E2112, E2022, E2025 E2033, E2304, E2573, E2123, E2313, E2121 Open lubrication points without grease nipple Only applies, if your loading arm is equipped with these accessories 9.7 Maintenance of Swivel Joints EMCO WHEATON swivel joints are designed for minimum maintenance. Maintenance often consists of a visual inspection. -
Page 17: Maintenance Of D2000 Swivel Joints
Instruction Manual Top & Bottom Loading Arms E2110, E2112, E2022, E2025 E2033, E2304, E2573, E2123, E2313, E2121 9.7.1 D2000 Swivel Joints Each D2000 swivel joint is provided with a bolt (Item #6) in the ball race plug (Item #5). To visually check the lubrication, remove bolt (item #6) only. Do not remove the ball race plug (item #5) as balls may fall out. -
Page 18: Spring Cylinder Adjustment
Instruction Manual Top & Bottom Loading Arms E2110, E2112, E2022, E2025 E2033, E2304, E2573, E2123, E2313, E2121 9.9 Spring Cylinder Adjustment See detailed instruction manual. 9.10 Replacement and Disposal of Spring Cylinder Contact EMCO WHEATON in this matter. 9.11 Bolt Connections Check all bolts for tightness and tighten to correct torque values after the first six months of operation or after the 6 loading process (which ever comes first). -
Page 19: Couplers
Instruction Manual Top & Bottom Loading Arms E2110, E2112, E2022, E2025 E2033, E2304, E2573, E2123, E2313, E2121 9.14 Couplers Check the couplers for damage and leakage regularly. Maintain coupler according to the instructions of the manufacturer. All Emco Wheaton API couplers include a detailed instruction manual. - Page 20 Instruction Manual Top & Bottom Loading Arms E2110, E2112, E2022, E2025 E2033, E2304, E2573, E2123, E2313, E2121 ITEM DESCRIPTION MATERIAL QTY. PART No. Bonnet Alum. 454311 Pipe plug 1/8” npt Steel 404936 Bonnet gasket Fiber 444938 Body FNPT ends Alum. 454314 Adjusting screw Steel...
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Page 21: Other Valve Types
Instruction Manual Top & Bottom Loading Arms E2110, E2112, E2022, E2025 E2033, E2304, E2573, E2123, E2313, E2121 9.17 Other Valve Types Check the valves for leakage regularly. Maintain valve according to manufacturers’ instructions. - 19 -...
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