ABB ACS260-04 Series User Manual
ABB ACS260-04 Series User Manual

ABB ACS260-04 Series User Manual

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ACS260-04 Component Drive
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  • Page 1 — ABB MACHINERY DRIVES ACS260-04 Component Drive User’s manual...
  • Page 3 ACS260 Compenent Drive User’s Manual Table of contents 1. Safety 3. Mechanical installation 4. Electrical installation 5. Start-up  2020 ABB Oy. All Rights Reserved. 3AXD50000672080 Rev A EFFECTIVE: 2020-12-23...
  • Page 5: Table Of Contents

    Table of contents 5 Table of contents 1. Safety Contents of this chapter ............9 Use of warning symbols .
  • Page 6 6 Table of contents Conducted Emissions According to EN61800-3 ....... 30 Radiated Emissions According to EN61800-3 .
  • Page 7 Providing feedback on ABB Drives manuals ........
  • Page 8 8 Table of contents...
  • Page 9: Safety

    Safety 9 Safety Contents of this chapter This chapter contains the safety instructions which you must follow when installing, operating and servicing the drive. If ignored, physical injury or death may follow, or damage may occur to the drive, motor or driven equipment. Read the safety instructions before you work on the unit.
  • Page 10: Electricity Safety

    • The drive is not field repairable. Never attempt to repair a malfunctioning drive; contact your local ABB representative or Authorized Service Centre for replacement. • Make sure that dust from drilling does not enter the drive during the installation.
  • Page 11: Safety In Start-Up And Operation

    Safety 11 Safety in start-up and operation These warnings are intended for all who plan the operation, start up or operate the drive. WARNING! Ignoring the following instructions can cause physical injury or death, or damage to the equipment. • Before adjusting the drive and putting it into service, make sure that the motor and all driven equipment are suitable for operation throughout the speed range provided by the drive.
  • Page 12 12 Safety Do not perform any flash test or voltage withstand test on the ACS260. Any electrical measurements required should be carried out with the ACS260 disconnected. Electric shock hazard! Disconnect and ISOLATE the ACS260 before attempting any work on it. High voltages are present at the terminals and within the drive for up to 10 minutes after disconnection of the electrical supply.
  • Page 13 4 in. (100 mm) and arrange crossings at 90 degrees Ensure that all terminals are tightened to the appropriate torque setting. Do not attempt to carry out any repair of the drive. In the case of suspected fault or malfunction, contact your local ABB representative for further assistance.
  • Page 14 14 Safety...
  • Page 15: Introduction To The Manual

    Introduction to the manual 15 Introduction to the manual Contents of this chapter This chapter contains information about the ACS260 including how to identify the drive. Type designation key The type designation contains information on the specification and configuration of the drive.
  • Page 16 ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.
  • Page 17: Mechanical Installation

    Mechanical installation 17 Mechanical installation Contents of this chapter The chapter describes the mechanical installation procedure of the drive. General WARNING! ACS260 units may become damaged if operated without a suitable heatsink. Do not operate the unit without providing suitable heatsink capacity for the drive and application requirement.
  • Page 18: Mechanical Dimensions And Mounting

    18 Mechanical installation Mechanical Dimensions and Mounting  Frame size R1 Overall Dimensions Depth: 74mm, Weight: 0.7kg, 1.54lb Mounting Points Use 3 x M4 (No. 8) bolts or screws, tightening torque: 4Nm / 3ft-lb...
  • Page 19: Frame Size R2

    Mechanical installation 19  Frame size R2 Overall Dimensions Depth: 89mm, Weight: 1.3kg, 2.87lb Mounting Points Use 3 x M4 (No. 8) bolts or screws, tightening torque: 4Nm / 3ft-lb tightening torque: 4Nm / 3ft-lb...
  • Page 20: Heatsink Capacity Calculation

    20 Mechanical installation Heatsink Capacity Calculation ACS260 Units are designed to be mounted to a metallic, heat conducting surface in order to maintain the unit operating temperature. Thermostrate or heatsink compound must be added to ensure optimal heat transfer and minimum thermal resistance. In order to calculate the necessary heatsink requirement, the following formula can be used.
  • Page 21: Typical Heatsink Requirement

    Mechanical installation 21 Typical Heatsink Requirement The table below provides typical values for heatsink thermal resistance.  Three Phase Input 380 – 480VAC Supply Models Product Effective Typical Approximate Maximum Recommended Type Switching Rated Efficiency Heatsink Maximum ACS260-04- Frequency Output Temperature Heatsink (KHz)
  • Page 22 22 Mechanical installation...
  • Page 23: Electrical Installation

    Electrical installation 23 Electrical installation Contents of this chapter The chapter describes the electrical installation procedure of the drive.
  • Page 24: Power Connection Diagram

    24 Electrical installation Power Connection Diagram Diagram Information Incoming AC Supply For Three Phase Supply Drives: Connect L1, L2 and L3. Phase sequence is not important. External Mains Disconnect External Fusing / Protection Optional External AC Line Choke Optional External EMC filter ACS260 Drive Unit Ground and PE connection Motor Cable...
  • Page 25: Protective Earth (Pe) Connection

    Electrical installation 25 Protective Earth (PE) Connection  Grounding Guidelines • The ground terminal of each ACS260 should be individually connected DIRECTLY to the site ground bus bar (through the filter if installed). ACS260 ground connections should not loop from one drive to another, or to, or from any other equipment.
  • Page 26: Safety Ground

    26 Electrical installation Frame Size R2  Safety Ground This is the safety ground for the drive that is required by code. One of these points must be connected to adjacent building steel (girder, joist), a floor ground rod, or bus bar.
  • Page 27: Shield Termination (Cable Screen)

    Electrical installation 27 installed. If an ELCB (Earth Leakage Circuit Breaker) is to be used, the following conditions apply: • A Type B Device must be used • The device must be suitable for protecting equipment with a DC component in the leakage current •...
  • Page 28: Motor Connection

    28 Electrical installation in some cases type aR fuses may be required. The operating time of the fuses must be below 0.5 seconds. • Where allowed by local regulations, suitably dimensioned type B MCB circuit breakers of equivalent rating may be utilised in place of fuses, providing that the clearing capacity is sufficient for the installation.
  • Page 29: Motor Terminal Box Connections

    Electrical installation 29 Motor Terminal Box Connections Most general-purpose motors are wound for operation on dual voltage supplies. This is indicated on the nameplate of the motor. This operational voltage is normally selected when installing the motor by selecting either STAR or DELTA connection. STAR always gives the higher of the two voltage ratings.
  • Page 30: Emc Compliant Installation

    30 Electrical installation EMC Compliant Installation  Conducted Emissions According to EN61800-3 In order to meet conducted emissions standards an external EMC filter is required, furthermore without the EMC filter this table is invalid. For compliance with the following conducted emission categories defined according to EN61800-3, the steps listed below are required.
  • Page 31 Electrical installation 31 add additional components, such as ferrites to any cables to ensure compliance. The following list provides some outline guidance on what measures may be required. • Mount the drive inside a grounded metallic enclosure • Ensure any openings in the enclosure are kept as small as possible •...
  • Page 32 32 Electrical installation...
  • Page 33: Start-Up

    Start-up 33 Start-up Motor Control Selection (Advanced Parameter Mode) When delivered, the drive is in the factory default state, meaning that it is set to operate in PM (permanent Magnet mode). For Induction motor control, parameter 9903 (Motor control Mode) needs to be set accordingly.
  • Page 34: Quick Start-Up Terminal Control

    34 Start-up 2610 & 2611 Torque Characteristic, and 2101 Spin Start are preset according to the table on page 47. Quick Start-up Terminal Control When delivered, the drive is in the factory default state, meaning that it is set to operate in terminal control mode (Parameter 9902 DIGITAL INPUTS FUNCTION SELECT = 0 and 1103 PRIMARY COMMAND SOURCE MODE = 0) and all parameters have the default values as indicated in section 7 Parameters.
  • Page 35: Quick Start-Up Keypad Control

    Start-up 35 H 0.0 enable/disable closed the display will show ( ) (0.0Hz), if left like this for 60 standbY seconds the drive will go into standby mode, display shows , waiting for a speed reference signal. Quick Start-up Keypad Control To allow the ACS260 to be controlled from the keypad in a forward direction only, set parameter 1103 PRIMARY COMMAND SOURCE MODE =1: Drive Operating Displays...
  • Page 36: Drive Operating Displays

    36 Start-up To allow the ACS260 to be controlled from the keypad in a forward and reverse direction, set parameter 1103 PRIMARY COMMAND SOURCE MODE =2: 13. Operation is the same as when parameter 1103 PRIMARY COMMAND SOURCE MODE =1 for start, stop and changing speed. H 0.0 14.
  • Page 37: Application Macros

    Application Macros 37 Application Macros Overview of macros Application macros are pre-programmed parameter sets. While starting up the drive, the user selects the macro best suited for the purpose with parameter 9902 DIGITAL INPUTS FUNCTION SELECT and 1103 PRIMARY COMMAND SOURCE MODE. 1103 (control Mode) Selected Speed Reference 0 : Terminal Mode...
  • Page 38: Quick Start-Up Terminal Control

    38 Application Macros Quick Start-up Terminal Control  Terminal Mode 1103 PRIMARY COMMAND SOURCE MODE = 0 9902 Digital input 1 Digital input 2 Digital input 3 Analog input Remark (T2) (T3) (T4) (T6) Open: Stop Open : Forward Open : Analog (disable) speed ref Analog input 1...
  • Page 39 Application Macros 39 Normally Normally Open : Analog Open (NO) Closed (NC) speed ref Analog input 1 Momentary Momentary Closed: Preset reference close to run open to stop speed 1 Normally Normally Normally Open Closing digital inputs 1 and Open (NO) Closed (NC) (NO) Analog input 1...
  • Page 40 40 Application Macros 9902=4 9902=11 +24 Volt +24 Volt Run (Enable) Forward Local / Remote Stop (Hand / Auto) Remote (Auto) Reference Reverse + 10 Volts + 10 Volts Local (Hand) Reference Reference 0 Volts 0 Volts Local or remote analog speeds Push button fwd/rev/stop with fast stop (2 analog inputs) using 2...
  • Page 41: Keypad Mode 1103 Primary Command Source Mode = 1 Or 2

    Application Macros 41  Keypad Mode 1103 PRIMARY COMMAND SOURCE MODE = 1 or 2 9902 Digital input 1 Digital input 2 Digital input 3 Analog input Comments (T2) (T3) (T4) (T6) Open: Stop Open : 0, 1, Closed : Closed : (disable) Forward...
  • Page 42: Modbus Control Mode 1103 Primary Command Source Mode = 4

    42 Application Macros present set Parameter 1100 KEYPAD MODE RESTART FUNCTION = 2 or 3. This then disables the use of the START & STOP buttons.  Modbus Control Mode 1103 PRIMARY COMMAND SOURCE MODE = Digital input 1 Digital input 2 Digital input 3 Analog 9902...
  • Page 43: Pi Mode 1103 Primary Command Source Mode = 5

    Application Macros 43  PI Mode 1103 PRIMARY COMMAND SOURCE MODE = 5 Digital input 2 Digital input 3 Analog input 9902 Digital input 1 (T2) Comments (T3) (T4) (T6) Analog Input 1 can Open : PI control 0, 2, Open: Stop (disable) PI feedback provide an adjustable...
  • Page 44 44 Application Macros +24 Volt Run (Enable) PI / Preset Speed 1 External Trip PI Feedback 0 Volt Remote closed loop PI feedback control with Local Preset speed 1 and motor thermistor trip Note: By default the PI reference is set for a digital reference level set in Parameter 4011 PI DIGITAL REFERENCE (SETPOINT).
  • Page 45: Parameters

    Parameters 45 Parameters Parameter Structure The parameters within the drive are split into 3 groups, group 1 is titled “Short Parameter mode” displayed as “Par S” on the drive display, group 2 is titled “Long Parameter mode” displayed as “Par L” on the drive display and group 3 is titled “Advanced Parameter mode”...
  • Page 46: Group Navigation

    46 Parameters  Group Navigation H StoPH H StoPH “Status Mode” Press for >1sec to enter “Short/Long/Advanced Parameter group selection Timeout (60s) mode” Use to select Short “ ” , Long “ ” , Advanced “ PAr A “ group parameters Press to exit “Short/Long Parameter group selection mode”...
  • Page 47: Par-A Parameter List

    Parameters 47 PAR-A Parameter list The following table describes the parameters that are visible in the “PAR-A” mode (Advanced parameters). Parameters in the Advanced parameter mode Index Name/Selection Description 2017 Maximum Current Limit Defines the max current limit in vector control modes. 110 % 0.1…175.00 2105...
  • Page 48 48 Parameters 11201 MOTOR STATOR Motor stator resistance value measured during the RESISTANCE (Rs) autotune. 11203 MOTOR STATOR For induction motors: phase stator inductance value. INDUCTANCE (Lsd) 11206 MOTOR STATOR q-axis measured during the autotune INDUCTANCE (Lsq)
  • Page 49 Parameters 49 Parameters in the Short parameter mode The following table describes the parameters that are visible in the Short parameter mode. Parameters in the Short parameter mode Name/Value Description 99 START-UP DATA Application macros. 9902 DIGITAL INPUTS Defines the function of the digital inputs FUNCTION SELECT depending on the control mode setting in Parameter 1103 PRIMARY COMMAND...
  • Page 50 50 Parameters Parameters in the Short parameter mode Name/Value Description Constant speeds. Constant speed activation overrides the external speed reference. Constant speed selections are ignored if the drive is in the local control mode. Preset Speeds / Frequencies selected by digital inputs depending on the setting of Parameter 9902 DIGITAL 12 CONSTANT SPEEDS INPUTS FUNCTION SELECT.
  • Page 51 Parameters 51 21 STOPPING MODE/MAINS LOSS Stop mode of the motor RESPONSE 2102 STOP MODE Selects the motor stop function 0 = Ramp to stop Setting On Disable On Mains loss Ramp to Stop Ride Through (Recover (2203 DECEL energy from load to RAMP TIME) maintain operation) Coast...
  • Page 52: Parameters In The Long Parameter Mode

    52 Parameters Parameters in the Long parameter mode The following table includes the complete descriptions of all parameters that are visible only in the Long parameter mode. Parameters in the Long parameter mode Index Name/Selection Description 0000 Read only parameters access Press the button when in this parameter to access the read only parameters as listed on page 46.
  • Page 53 Parameters 53 2: BI-DIRECTIONAL The drive can be controlled in the forward and reverse KEYPAD CONTROL. directions using an external or remote Keypad. Pressing the keypad START button toggles between forward and reverse. 3: MODBUS NETWORK Control via Modbus RTU (RS485) using the internal accel CONTROL.
  • Page 54 54 Parameters T20-4 20 to 4mA Signal, the DRIVE will trip and show the fault code F0007 if the signal level falls below 3mA 20 to 4mA Signal, the DRIVE will ramp to stop if the signal r20-4 level falls below 3mA U10-0 10 to 0 Volt Signal (Uni-polar).The drive will operate at maximum frequency/speed if the analog reference after...
  • Page 55 Parameters 55 5 : OUTPUT Logic 1 when the motor current exceeds the adjustable limit CURRENT >= set in 3200 RELAY THRESHOLD LEVEL LIMIT 6 : OUTPUT Logic 1 when the output frequency is below the adjustable FREQUENCY < limit set in 3200 RELAY THRESHOLD LEVEL LIMIT 7 : OUTPUT Logic 1 when the motor current is below the adjustable limit...
  • Page 56 56 Parameters Parameters in the Long parameter mode Index Name/Selection Description Analog output signal processing ANALOG/DIGITAL OUTPUTS Selects the type of output signal information indicated from terminal 8. 8 : OUTPUT Note : ANALOG OUTPUT FREQUENCY 1501 When using settings 0 – 7 the output is a digital FUNCTION SELECT (MOTOR format (Logic 1 = 24V).
  • Page 57 Parameters 57 Maximum output frequency or motor speed limit – 60.0 Hz MAXIMUM Hz or rpm. 2008 FREQUENCY / SPEED If parameter 9908 MOTOR RATED SPEED >0, the LIMIT value entered / displayed is in Rpm 2007…500.0 Hz Maximum frequency BRAKE CHOPPER 0 : DISABLED 2020...
  • Page 58 58 Parameters 0 = Ramp to stop Setting On Disable On Mains loss Ramp to Stop Ride Through (2203 DECEL (Recover energy RAMP TIME) from load to maintain operation) Coast Coast Ramp to Stop Fast Ramp to Stop (2203 DECEL (2206 2 DECEL STOP MODE...
  • Page 59 Parameters 59 This parameter allows an alternative deceleration 0.00 ramp down time to be programmed into the DRIVE, which can be selected by digital inputs (dependent on DECELERATION 2206 the setting of Parameter 9902 DIGITAL INPUTS RAMP TIME (FAST FUNCTION SELECT or selected automatically in the STOP) case of a mains power loss if parameter 2102 STOP MODE = 2.
  • Page 60 60 Parameters Sets maximum effective switching frequency of the Drive Rating drive. If “rEd” is displayed, the switching frequency Dependent has been reduced to the level in Parameter 0417 EFFECTIVE INTERNAL EFFECTIVE SWITCHING FREQUENCY 2606 SWITCHING due to excessive drive heat sink temperature. FREQUENCY Refer to parameter 0417 INTERNAL EFFECTIVE SWITCHING FREQUENCY for further information...
  • Page 61 Parameters 61 0.000…16.000 DISPLAY SPEED SCALING SOURCE Motor speed Motor current Analog Input 2 PI Feedback 40 PROCESS PI SETUP Process PI control parameter set PI Controller Proportional Gain. Higher values provide a greater change in the drive output frequency in 4001 PROPORTIONAL response to small changes in the feedback signal.
  • Page 62 62 Parameters Parameters in the Long parameter mode Index Name/Selection Description 53 COMMUNICATIONS PARAMETERS This parameter has three sub settings used to Adr 1 115.2 configure the Modbus RTU Serial Communications. 3000 The Sub Parameters are : Drive Address : Adr 0 to Adr 63 SERIAL Baud Rate : For Modbus RTU 9.6kbps to 115.2kbps 1103...
  • Page 63 Parameters 63 Read Only Status parameters The user must be in the Long Parameter group to gain access to the Read only status parameters. In the Long Parameter Group when the user scrolls to parameter “0000”, pressing will display “0104”, the User can then scroll to the required Read only status parameter (as listed in the table above).
  • Page 64 64 Parameters 0160 DIGITAL INPUT Binary value. STATUS Displays the status of the drive inputs, starting with the left hand side digit = Digital Input 1 etc. 0183 DC BUS VOLTAGE Displays the level of ripple present on the DC Bus Voltage in V DC. RIPPLE LEVEL This parameter is used by the drive for various internal protection and monitoring functions.
  • Page 65: Parameter Access Locking/Unlocking System

    WARNING! ABB will not be liable for damages or losses caused by the failure to activate the user lock using a new pass code. See Cybersecurity...
  • Page 66: Terminal Configuration Options

    66 Parameters Terminal Configuration Options  Terminal Mode: (1103 = 0) 9902 Digital input 1 Digital input 2 Digital input 3 (An in 2) Analog input 1 Comments Open: Stop Open: Forward (disable) Open: Analog input 1 Analog input 1 Closed: Run Closed: reverse Closed: Preset speed 1...
  • Page 67 Parameters 67 Open: Stop Close to run (disable) Open: Analog input 1 Open activates Analog input 1 Closed: Run Closed: Preset speed 1 fast stop (enable) Normally Open Normally Closed Open: Keypad (NO) (NC) Normally Open (NO) Speed Ref Momentary close Momentary open Momentary close to rev Closed: Preset...
  • Page 68 68 Parameters Keypad Mode: (1103 = 1 or 2) 9902 Digital input 1 Digital input 2 Digital input 3 (An Analog input Comments In 2) Open: Stop (disable) Closed: remote Closed: remote Open: Forward 8...13 Closed: Run UP push-button DOWN push-button Closed: Reverse (enable) Open: Stop...
  • Page 69: Modbus Control Mode: (1103 = 3, 4, 7, 8)

    Parameters 69 If 1100 = 5 or 7, digital pot value will be set to the same value as preset speed 4. 3. If 1100 = 2, 3, 6 or7, closing digital input 1 (or digital input 2 if 9902 = 7) will start the drive (Auto-run).
  • Page 70 70 Parameters User PI control mode: (1103 = 5 or 6) 9902 Digital input 1 Digital input 2 Digital input 3 (An Analog input Comments In 2) Open: Stop Digital input 1 Open: PI control 0, 2, (disable) must be closed Closed: Preset No effect No effect...
  • Page 71: Fault Tracing

    The causes of most warnings and faults can be identified and corrected using the information in this chapter. If not, contact an ABB service representative. If you have a possibility to use ECM tools, send the Support package...
  • Page 72: Fault Code Messages

    72 Fault tracing Fault Code Messages Fault Description Corrective Action Code Stop 0x00 Drive is READY and in a stopped condition. The motor is not energized. No enable signal is present to start the drive P-def 0X0A Factory Default parameters Press the STOP key, drive is ready to configure for have been loaded particular application...
  • Page 73 Spin start function failed to detect the motor speed. F0027 0x11 Internal memory fault. Parameters not saved, defaults reloaded. Try again. If problem recurs, refer to your local ABB representative F0007 0x12 Analog input current out of Check input current in range defined by parameter range 1300.
  • Page 74 0x0D DC bus ripple too high Check power supply network. Check if motor load is too high. dAtA-E 0x13 Internal memory fault(DSP) Refer to your local ABB representative. U-dEF 0x14 User Default Parameters loaded F-Ptc 0x15 Motor PTC thermistor trip Check if motor temperature is too high.
  • Page 75: Serial Communications

    Serial Communications 75 Serial Communications What this chapter contains This chapter gives specific details on how to use Modbus RTU as the communication protocol of the ACS260. Below you will find register mapping, telegram structure, and connection details. ACS260 drives support Modbus RTU communication, allowing a network of drives to be controlled and monitored by any Modbus RTU capable PLC or control system.
  • Page 76: Modbus Telegram Structure

    76 Serial Communications Modbus Telegram Structure The following Modbus RTU Commands are supported • 03 Read Holding Registers • 06 Write Single Holding Register The telegram structure is as follows: Command 03 – Read Holding Registers Master Telegram Length Slave Response Length Slave Address Byte...
  • Page 77: Rj45 Data Connection Pin Configuration

    Serial Communications 77 RJ45 Data Connection Pin Configuration CAN+ 0 Volt Remote Keypad / PC Connection - Remote Keypat / PD Connection + +24 Volt Remote Keypad Power Supply RS 485- Modbus RTU RS 485+ Modbus RTU Data Format is Fixed at: 1 start bit, 8 data bits 1 Stop bit, No parity Baud rate and address set in 5302...
  • Page 78: Control And Status Register Descriptions

    78 Serial Communications Register Par. Upper Lower Format Min Cmd Type Scaling Number byte byte 0120 Analog 1 input result 1000 1dp, e.g. 500 = 50.0% 0121 Analog 2 input result 1000 1dp, e.g. 500 = 50.0% 0111 Pre Ramp Speed Ref- 5000 1dp, e.g.
  • Page 79: Parameter Registers And Scaling

    Serial Communications 79 For normal operation, Bit 3 has the highest priority, bit 0 has the lowest priority (bit 3>bit 1>bit 0). For example, if user set command as 0x0009, drive will do a coast stop rather than run. For normal run/start, just set this register to 1. Note that stat/stop (bit 0), fast stop (bit 1) and coast stop (bit 3) only works if P-31= 0 or 1.
  • Page 80 80 Serial Communications 1103 Control mode 0: Terminal Control 1: Keypad forward only 2: Keypad forward and reverse 3: Modbus control mode 4: Modbus control with ramp control 5: PID control 6: PID control with analog speed sum 7: CAN Open 1202 Preset Speed 1 -2008...
  • Page 81 Serial Communications 81 2601 Energy Optimiser 0: Disabled 1: Enabled 2603 Boost Value Drive 1dp, e.g. 100 = 10.0% Rating Dependent 2606 Effective switching 0=4KHZ frequency Drive 1=8KHZ Rating 2=12KHZ Dependent 3=16KHZ 4=24KHZ 5=32KHZ 2610 V/F Adjust Voltage 9905 100 = 100V 2611 V/F Adjust Frequency 9907...
  • Page 82: Additional Information

    82 Serial Communications Additional Information  DC Injection Configuration The parameter value is stored as a combined 16 bit word which is constructed as follows: High Byte Low Byte DC Injection Mode DC Injection Duration : 0: DC Injection on Start 1dp, e.g.
  • Page 83: Modbus Exception Response Telegrams

    Serial Communications 83 Display Scaling Source Display Scaling Factor : 3dp, e.g. 0 – 16000 = 0.000 – 16.000 0:Motor Speed 1:Motor Current 2:Analog Input 2 Signal 3:PI Feedback Modbus Exception Response Telegrams Under some circumstances, the drive may reply with an Exception Response (error) in response to a request telegram sent from the network master, for example where the master tries to read a register which does not exist.
  • Page 84 84 Serial Communications Reply: [01] [06] [00] [00] [00] [01] [48] [0A] (Drive Addr) (Command) (Reg addr) (Data value) (Checksum) Note: The actual address of register 1 on the data link is 0. All data in [ ] is in 8bits Hex format. Reply can be error message depending on drive parameter settings and digital input status.
  • Page 85: Technical Data

    Technical Data 85 Technical Data Environmental Operational ambient temperature range -10 … 50°C (frost and condensation free) Storage ambient temperature range: -40 … 60°C Storage ambient temperature range: Maximum altitude: 2000m. Derate above 1000m : 1% / 100m Maximum humidity: 95%, non-condensing...
  • Page 86 86 Technical Data Electrical Data Mains Supply Details Supply Voltage 400 Volt Units – 380 – 480 Volt +10% / -10% Range Supply Frequency 48 – 62Hz Inrush Current < rated input current Power Up Cycles <120x /hr, evenly spaced Single Phase Three phase drives can be operated from a single-phase supply Operation*...
  • Page 87: Digital & Analog I/O

    Technical Data 87 Digital & Analog I/O  Digital Inputs Specification 8 – 30 V dc, Internal or External supply, NPN (positive logic) Voltage Range < 8ms Response Time  Analog Inputs Specification Current: 0-20mA, 4-20mA. 20mA max input current Range Voltage -10-10V (Analog Input 1 Only), 0-10V, 0-5V, 0/24V, 30V max input...
  • Page 88: Response Times

    88 Technical Data Response Times Command Source Response Time Digital Input <8ms Analog Input <16ms Modbus RTU Interface <8ms from receipt of valid command Power Stage <10ms to enable output Motor Control Performance  V/F Mode Speed Regulation: + / - 20% of motor slip with slip compensation enabled ...
  • Page 89: Output Current Based Effective Switching Frequency Reduction

    Technical Data 89 2606 32kHz 24kHz 16kHz 12kHz 8kHz 4kHz Effective Switching Frequency increases when Output Frequency 9.0Hz 7.0Hz 5.0Hz 3.0Hz exceeds Effective Switching Frequency reduces when Output Frequency 7.0Hz 5.0Hz 3.0Hz 1.0Hz reduces below  Output Current Based Effective Switching Frequency Reduction Effective Switching Frequency is automatically reduced based on motor load current as follows: All ACS260-04-09A5-4 models:...
  • Page 90: Rating Table

    Rating table The following tables provide the output current rating information for the various ACS260 models. ABB Drives always recommend that selection of the correct ACS260 is based upon the motor full load current at the incoming supply voltage. Cable sizes shown are the maximum possible that may be connected to the drive.
  • Page 91 Technical Data 91 The scheduled maintenance program should be performed every 12 months, including: • Temperate check - Ambient temperature is within the temperature range as set out in the “Technical data-Environmental” section . • Enclosure check - Drive is installed in the enclosure which should be free from dust and condensation.
  • Page 92 92 Technical Data...
  • Page 93: Options And Kits

    Options and Kits 93 Options and Kits Overview This appendix gives details on the option kits and accessories available for the ACS260. Remote Keypad RCRP-02 The REMOTE PANEL is designed for programming and control of the ACS260. kit comes with a 3-meter RJ45 cable. Part Number Description RCRP-02...
  • Page 94: General Specifications

    94 Options and Kits General Specifications Compatible Drives: ACS260 Signal Interface: Standard 6-way RJ45 connector Supply Input: 10V … 36V DC, 30mA RS485 signal: Industry standard 2-wire +5V differential Environmental: Operational 0 … 50 °C Storage -40 °C … 60 °C Relative Humidity <...
  • Page 95: Usb Pc Connection Kit Ecs100U

    Options and Kits 95 USB PC Connection Kit ECS100U The USB PC Connection Kit connects between the RJ45 port on ACS260 and a USB PC Port. This kit is used when programming the drive with the PC Software Tools. Part Number Description ECS100U USB PC Connection Kit...
  • Page 96 96 Options and Kits...
  • Page 97: Further Information

    Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to abb.com/searchchannels. Product training For information on ABB product training, navigate to new.abb.com/service/training.
  • Page 98 © Copyright 2020 ABB. All rights reserved. Specifications subject to change without notice.

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